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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Simulation of Conduction Cooled SRF Cavity

SRF cavities are used heavily in high energy physics research, but the operational complexities of SRF cavities prevent their widespread use in industry. One notable complexity of operating an SRF cavity is liquid helium coolant, and replacing liquid helium with cryocooler conduction cooling is an important research and development interest. As part of this effort, a system consisting of a 650 MHz single cell cavity, a commercial grade pulse tube refrigerator, and a thermal conduction link was simulated through finite element analysis. The electromagnetic fields inside the cavity, heat flow through the system, and temperature distribution of the thermal link and cavity were calculated. Based on the simulation, we found that a 2 W @ 4.2 K pulse tube refrigerator is capable of cooling a single cell Nb 3 Sn coated cavity operating at up to 12 MV/m accelerating gradient. The maximum simulated temperature of the cavity was below 7 K, and the thermal conduction link was shown to significantly attenuate the cryocooler thermal oscillations at the location of the cavity

43 PARTICLE ACCELERATORS↗
DOE OSTI2018

Simulation of Conduction Cooled SRF Cavity

SRF cavities are used heavily in high energy physics research, and simplifying operation of SRF cavities could enable their use in many fields of industry. Liquid helium coolant systems are a notable complexity of operating SRF cavities, and replacing liquid helium with cryocooler conduction cooling is an important research and development interest. As part of this effort, a system consisting of a 650 MHz single cell cavity, a commercial grade pulse tube refrigerator, and an aluminum thermal link was simulated through finite element analysis. The electromagnetic fields inside the cavity, heat flow through the system, and temperature distribution of the thermal link and cavity were calculated. Based on the simulations, the pulse tube refrigerator is capable of supplying adequate cooling power to a cavity with \ce{Nb3Sn} coating operating with an accelerating gradient between 6 and 12 MV/m. The maximum simulated temperature of the cavity was below 7 K, and the oscilla tions in temperature introduced by the pulse tube refrigerator were shown to dampen in amplitude before reaching the cavity surface.

43 PARTICLE ACCELERATORS↗
DOE OSTI2023

Understanding the field and frequency dependence of rf loss in SRF cavities

SRF cavities subjected to heat treatment below 200 °C in the presence of nitrogen showed an improvement in quality factor while maintaining an accelerating gradient above 25 MV/m. Here, we report the rf performance of several single-cell superconducting radio frequency cavities with frequency ranging from 0.75 - 3.0 GHz subjected to low temperature heat treatment in nitrogen environment. The cavities were treated at temperature 120 - 175 oC for 24 - 48 hours in low partial pressure of ultra-pure nitrogen gas. The improvement in Q? with Q-rise was observed when nitrogen gas was injected ~300 °C during the furnace treatment. The surface modification was confirmed by the change in electronic mean free path and near surface elemental analysis by SIMS. The field dependence of the rf losses is strongly correlated to the cavity frequency. The analysis of experimental data with available theoretical models as well as comparison with similar study on high temperature nitrogen doped cavities will be presented.

Ciovati, Gianluigi↗
DOE OSTI2025

Compact Coaxial HOM Damper for SRF Cavities

SRF technology enable particle accelerators operate with greater average beam currents and higher duty cycles. In these regimes parasitic excitation of the cavity HOM spectrum become the limiting factor due to extra RF losses and instabilities appearing in the beam. We discuss the limitations of HOMs for large accelerator projects as the Fermilab MI upgrade and the proposed future circular and linear colliders EIC and ILC. A new compact HOM damper concept is suggested providing required HOM suppression. The idea is based on an oversized coaxial line with radial sections, which is directly connected to the axial region of the SRF cavity. Such radially sectioned coaxial works as a filter for the operating mode, while being transparent for the HOMs. Implementations of this design for the accelerator and crab cavities developed for the MI and EIC machines, respectively, are discussed.

Lunin, A. [Fermilab]↗
DOE OSTI2026

Co-sputter deposition of Nb₃Sn layer into SRF cavity using Nb-Sn composite target

Nb₃Sn, with its superior superconducting critical temperature (Tc ~18.3 K) and superheating field (Hsh ~400 mT), is considered a promising material for superconducting radiofrequency (SRF) cavities, offering enhanced cryogenic performance compared to bulk niobium cavities. A Nb₃Sn coating technique has been developed for Nb SRF cavities using co-sputtering of Nb-Sn composite target in a DC cylindrical magnetron sputtering system. The composite target configuration and discharge conditions for co-sputtering were optimized to deposit Nb-Sn films on flat Nb substrates, followed by annealing to form Nb₃Sn. Multiple strategies have been explored to improve the surface homogeneity of the Nb₃Sn coating, including optimizing a two-step annealing process, annealing in Sn vapor, and a light Sn recoating process. A 1.5 µm Nb-Sn co-sputtered film was deposited on the interior of a 2.6 GHz Nb SRF cavity and annealed at 600 °C for 6 h, followed by 950 °C for 1 h. Cryogenic RF testing of the annealed cavity demonstrated a Tc of 17.8 K, confirming the formation of Nb₃Sn. Then, the annealed cavity underwent a light recoating treatment and attained a quality factor (Q0) of 8.5E+08 at 2.0 K.

Accelerator Physics↗
DOE OSTI2026

SRF cavity instability detection with machine learning at CEBAF

During the operation of the Continuous Electron Beam Accelerator Facility (CEBAF), one or more unstable superconducting radio-frequency (SRF) cavities often cause beam loss trips while the unstable cavities themselves do not necessarily trip off. The present RF controls for the legacy cavities report at only 1 Hz, which is too slow to detectfast transient instabilities during these trip events. These challenges make the identification of an unstable cavity out of the hundreds installed at CEBAF a difficult and time-consuming task. To tackle these issues, a fast data acquisition system (DAQ) for the legacy SRF cavities has been developed, which records the sample at 5 kHz. An unsupervised learning framework has been developed to identify anomalous SRF cavity behavior. We will discuss the present status of the DAQ system and our framework, along with recent successes in detecting anomalous cavity behavior. Overall, our method offers a practical solution for identifying unstable SRF cavities, contributing to increased beam availability and machine reliability.

Accelerator Physics↗
DOE OSTI2026

How nitrogen and oxygen shape SRF cavity performance

Nitrogen and oxygen-based surface treatments have revolutionized the performance of superconducting radiofrequency (SRF) cavities, enabling them to reach higher gradients and lower losses. However, the exact mechanisms by which these treatments improve cavity performance remain largely unknown. This work provides new insights into the role of nitrogen and oxygen in SRF cavity performance by using time-of-flight secondary ion mass spectrometry (TOF-SIMS) to precisely quantify the concentrations and depth profiles of these impurities within niobium cutouts. We correlate these impurity profiles with detailed cavity performance measurements, including surface resistance and quality factor, and compare our findings with predictions from BCS theory. The results demonstrate that while both nitrogen and oxygen enhance performance, ten times more oxygen is required to achieve the same reduction in BCS resistance as interstitial nitrogen. We present a potential model in which the observed variation arises from nitrogen's greater effectiveness in trapping hydrogen, thus reducing the formation of niobium hydrides and enhancing superconducting gap.

Hu, Hannah [Chicago U.]↗
DOE OSTI2026

Sputter coating of Nb₃Sn into SRF cavity using stoichiometric target

Nb₃Sn has emerged as a leading alternative material due to its higher superconducting critical temperature (Tc) and superheating field (Hsh), promising a viable solution to the intrinsic performance limit currently faced by Nb superconducting radiofrequency (SRF) cavities. We sputter-coated Nb₃Sn inside Nb SRF cavity using a stoichiometric Nb₃Sn tube target in a DC cylindrical magnetron sputter coater. The target was fabricated by growing an estimated >20 μm thick Nb₃Sn layer on a Nb tube via Sn vapor diffusion using Jefferson Lab’s coating system. Approximately 150 nm thick Nb-Sn films were sputter-deposited onto flat Nb samples at positions representing the beam tubes and equator of a 2.6 GHz Nb cavity. Post-deposition annealing at 950 °C for 3 h resulted in the formation of Nb₃Sn. Microstructural analysis of the annealed films was carried out to investigate the morphology and structure of the Nb₃Sn films. Later, a 2.6 GHz Nb SRF cavity was coated with a ~1.2 μm thick sputtered Nb-Sn film using a stoichiometric Nb₃Sn target, followed by annealing. Cryogenic RF testing of the annealed cavity demonstrated a Tc of 17.8 K, indicating the formation of Nb₃Sn. After a light Sn recoating treatment, the cavity achieved a quality factor (Q0) of 6.7E+08 at lower field at 2.0 K.

Accelerator Physics↗
DOE OSTI2013

Evidence of Magnetic Breakdown on the Defects With Thermally Suppressed Critical Field in High Gradient SRF Cavities

At SRF 2011 we presented the study of quenches in high gradient SRF cavities with dual mode excitation technique. The data differed from measurements done in 80's that indicated thermal breakdown nature of quenches in SRF cavities. In this contribution we present analysis of the data that indicates that our recent data for high gradient quenches is consistent with the magnetic breakdown on the defects with thermally suppressed critical field. From the parametric fits derived within the model we estimate the critical breakdown fields.

Eremeev, Grigory↗
DOE OSTI2018

Nb3Sn Thin Films for the Production of Higher Gradient SRF Cavities at Reduced Cost

High gradient superconducting cavities (SRF) will be needed for future accelerators. The higher gradient can achieve the high energy with fewer cavities. However the accelerating field of niobium cavities is limited by the peak magnetic field on the cavity surface. Cavities coated with Nb3Sn have a significantly larger Hc2 allowing the cavity to achieve a larger gradient. Measurements of Nb3Sn coated cavities have achieved about half the theoretical predicted gradient. It is possible to improve Nb3Sn plated cavity performance.

43 PARTICLE ACCELERATORS↗
DOE OSTI2024

Results from Extended Range SRF Cavity Tuner Tests for LCLS-II HE

The LCLS-II HE superconducting linac can produce multi-energy beams by supporting multiple undulator lines simultaneously. This could be achieved by using the cavity SRF tuner in the off-frequency detune mode. This off-frequency operation method was tested in 8 cryomodules at Fermilab at 2 K. In all tests, the tuners achieved a frequency shift of -565±80 kHz. This study will discuss cavity frequency during each step as it is being assembled in the cryomodule string and finally when it is being tested at 2 K. Tracking the cavity frequency helped enable the tuners to reach this large frequency shift. The specific procedures of tuner setting during assembly will be presented

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2022

Tests Of The Extended Range SRF Cavity Tuners For The LCLS-II-HE Project*

The LCLS-II HE superconducting linac can produce multi-energy beams by supporting multiple undulator lines simultaneously. This could be achieved by using the cavity SRF tuner in the off-frequency detune mode. This off-frequency operation method was tested in the verification cryomodule (vCM) and CM 1 at Fermilab at 2 K. In both cases, the tuners achieved a frequency shift of -565$\pm$80 kHz. This study will discuss cavity frequency during each step as it is being assembled in the cryomodule string and finally when it is being tested at 2 K. Tracking the cavity frequency helped enable the tuners to reach this large frequency shift. The specific procedures of tuner setting during assembly will be presented.

43 PARTICLE ACCELERATORS↗
DOE OSTI2024

Results from extended range SRF cavity tuner tests for LCLS-II-HE

The LCLS-II HE superconducting linac can produce multi-energy beams by supporting multiple undulator lines simultaneously. This could be achieved by using the cavity SRF tuner in the off-frequency detune mode. This off-frequency operation method was tested in 8 cryomodules at Fermilab at 2 K. In all the tests the tuners successfully achieved a frequency shift of -565±80 kHz from the 1.3 GHz value. This study discusses the cavity frequency during each stage of assembly from the cryomodule string to when they are finally tested at 2 K. Monitoring the cavity frequency from this initial stage contributed in reaching this large frequency shift. The specific procedures of tuner setting during assembly will be presented.

43 PARTICLE ACCELERATORS↗
DOE OSTI2022

Nb₃Sn Coating of a 2.6 GHz SRF Cavity by Sputter Deposition Technique

Nb₃Sn is of interest as a coating for SRF cavities due to its higher transition temperature Tc ~18.3 K and superheating field Hsh ~400 mT, both are twice that of Nb. Nb₃Sn coated cavities can achieve high-quality factors at 4 K and can replace the bulk Nb cavities operated at 2 K. A cylindrical magnetron sputtering system was built, commissioned, and used to deposit Nb₃Sn on the inner surface of a 2.6 GHz single-cell Nb cavity. With two identical cylindrical magnetrons, this system can coat a cavity with high symmetry and uniform thickness. Using Nb-Sn multilayer sequential sputtering followed by annealing at 950°C for 3 hours, polycrystalline Nb₃Sn films were first deposited at the equivalent positions of the cavity’s beam tubes and equator. The film’s composition, crystal structure, and morphology were characterized by energy dispersive spectroscopy, X-ray diffraction, and atomic force microscopy. The Tc of the films was measured by the four-point probe method and was 17.61 to 17.76 K. Based on these studies, ~1.2 micron thick Nb₃Sn was deposited inside a 2.6 GHz Nb cavity. We will discuss first results from samples and cavity coatings, and the status of the coating system.

43 PARTICLE ACCELERATORS↗
DOE OSTI2017

Magnesium Diboride thin Films, multilayers, and coatings for SRF cavities

Superconducting radio frequency (SRF) cavities currently use low-temperature superconductor niobium, and the Nb SRF cavities have approached the performance levels predicted theoretically. Compared to Nb, MgB 2 becomes superconducting at a much higher temperature and promises a better RF performance in terms of higher quality factor Q and higher acceleration capability. An MgB 2 SRF technology can significantly reduce the operating costs of particle accelerators when these potentials are realized. This project aimed to advance the development of an MgB 2 SRF technology. It had two main objectives: (1) materials issues of MgB 2 thin films and multilayers related to their applications in SRF cavities; and (2) coating single-cell cavities for testing at RF frequencies. The key technical thrust of the project is the deposition of high quality clean MgB 2 films and coatings by the hybrid physical-chemical vapor deposition (HPCVD) technique, which was developed in my group. We have achieved technical progress in each of the two areas. For the first objective, we have confirmed that MgB 2 thin film coatings can be used to effectively enhance the vortex penetration field of an SRF cavity. A vortex is a normal region in the shape of spaghetti that threads through a superconductor. Its existence is due to an applied magnetic field that is greater than a so-called lower critical field, H c1 . Once a vortex enters the superconductor, its movement leads to loss. This has been shown to be the reason for an SRF cavity to break down. Thus, enhancing the magnetic field for a vortex to enter the superconductor that forms the SRF cavity has be a goal of intense research. To this end, Gurevich proposed that a coating of thin superconductor layer can impede the vortex entrance. In this project, we have done two important experiment to test this concept. One, we showed that the enhancement of H c1 can be achieved by using in both epitaxial and polycrystalline MgB 2 films. Although H c1 is low for bulk MgB 2 samples, about 600 Oe at 5 K, it increases with decreasing film thickness, reaching 1880 Oe when the film thickness is 100 nm. Two, we coated Nb ellipsoids with MgB 2 films to achieve an “inverse cavity” configuration, mimicking the coating of an actual RF cavity. Our results demonstrate that it is indeed possible to increase the vortex penetration field of a cavity by a substantial amount (~600 Oe) by coating it with a thin MgB 2 film. For the second objective, we modified the existing HPCVD system to be able to coat a 3.9 GHz SRF cavity, and using a stainless steel mock cavity showed that a uniform film with good superconducting property can be grown across the cavity interior. Further, we successfully deposited MgB 2 on Cu disc. The two results combined demonstrate that it is possible to coat Cu cavities with high quality MgB 2 films using HPCVD. MgB 2 coated Cu could open up a possibility of using SRF cavities at 20–25 K with cryocoolers.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Development of 3-cell Traveling Wave SRF Cavity

Traveling wave SRF cavity is a new technology and requires a multi-stage process for development. Conceptual designs have been proposed to adopt TW resonance in an SRF cavity The early stages of developments have been funded by several SBIR grants to Euclid Techlabs which were completed in collaboration with Fermilab. A 3-cell proof-of-principle TW cavity was fabricated as part of that and demonstrated the TW resonance excitation at room temperature. A TW resonance control tuner for the 3-cell was also fabricated and the preliminary tests were performed. Now, the 3-cell cavity is being processed and prepared for the first cryogenic testing.

43 PARTICLE ACCELERATORS↗
DOE OSTI2021

Measurements of Magnetic Field Penetration in Superconducting Materials for SRF Cavities

Superconducting radiofrequency (SRF) cavities used in particle accelerators operate in the Meissner state. To achieve high accelerating gradients, the cavity material should stay in the Meissner state under high RF magnetic field without penetration of vortices through the cavity wall. The field onset of flux penetration into a superconductor is an important parameter of merit of alternative superconducting materials other than Nb which can enhance the performance of SRF cavities. There is a need for a simple and efficient technique to measure the onset of field penetration into a superconductor directly. We have developed a Hall probe experimental setup for the measurement of the flux penetration field through a superconducting sample placed under a small superconducting solenoid magnet which can generate magnetic fields up to 500 mT. The system has been calibrated and used to measure different bulk and thin film superconducting materials. This system can also be used to study SIS multilayer coatings that have been proposed to enhance the vortex penetration field in Nb cavities.

Senevirathne, I. H.↗