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At least 19 records

Virtual Engineering: Python framework for engineering process design

Virtual Engineering (VE) is a Python software framework designed to accelerate the research and development of engineering processes that are fundamentally defined by multiple unit operations executed in series. VE supports a wide variety of different multi-physics models and integrates them to simulate a complete end-to-end process. To automate the execution of this model sequence, VE provides (i) a robust method to communicate between models, (ii) a high-level, user-friendly interface to set model parameters and enable optimization, and (iii) an overall model-agnostic approach that allows new computational units to be swapped in and out of workflows. Although the VE framework was developed to support the biochemical conversion of biomass to fuel, we have designed each component to easily accommodate new domains and unit models.

09 BIOMASS FUELS↗

Embedded image processing engine using ARM cortex-M4 based STM32F407 microcontroller

Due to advancement in low cost, easily available, yet powerful hardware and revolution in open source software, urge to make newer, more interactive machines and electronic systems have increased manifold among engineers. To make system more interactive, designers need easy to use sensor systems. Giving the boon of vision to machines was never easy, though it is not impossible these days; it is still not easy and expensive. This work presents a low cost, moderate performance and programmable Image processing engine. This Image processing engine is able to capture real time images, can store the images in the permanent storage and can perform preprogrammed image processing operations on the captured images.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Software-Defined Networking Traffic Engineering Process for Operational Technology Networks

Network design goals are often functional with little consideration for security. Growth and maintenance of critical infrastructure mission-focused networks can be ad hoc and preclude large-scale technology replacements, reconfigurations, or even patching. These restrictions are contributing factors to increased vulnerabilities. Over 90% of all attacks begin with phishing and include lateral movement (Frinke 2019). Adopting a software-defined networking (SDN) approach is an effective mitigation strategy for many existing vulnerabilities. SDNs deny-by-default approach to networking restricts an adversary’s freedom of movement without impacting an organization’s mission. SDN implementations require a process that identifies an organization’s mission-specific network communications. A well-defined traffic engineering process ensures that only known devices communicate with each other on specific ports.

Software Defined Networking, Situational Awareness↗

Human Readiness Levels in the Systems Engineering Process at Sandia National Laboratories

The Systems Analysis & Decision Support group (2150) at Sandia National Laboratories (SNL) led a study from 2015 to 2017 to investigate the utility of various options to achieve systematic and comprehensive incorporation of the human component of a system throughout the product lifecycle. Although technology readiness levels (TRL) are widely used in the systems engineering process to address technical maturity throughout design and development, a comparable technique to estimate the readiness of a technology for human operator use is lacking at SNL. The present study was designed to investigate the utility of a human readiness levels (HRL) scale to complement the TRL scale for the types of nuclear deterrence work conducted at SNL. The study team conducted 24 interviews with 26 individuals to (1) understand the extent to which current baseline design and development approaches at SNL incorporate the human dimension and (2) estimate the utility of various options to fully incorporate the human element in SNL work. Results confirmed that current processes do not manage the human component of a system systematically or comprehensively across programs. Although multiple options were seen to have some utility to address this shortcoming, an approach combining human readiness assessments within the existing TRL scale was perceived as relatively more useful for SNL. The study team created a proposed path forward to progress from the current ad hoc, reactive approach to a systematic, comprehensive, and rigorous approach characterized by full consideration of the human component of a system within and across programs and throughout the entire product lifecycle.

42 ENGINEERING↗

Near Real-Time Two and Three-Dimensional Electrical Geophysical Monitoring of Natural and Engineered Processes Associated with Subsurface Remediation - 16052

Legacy soil and groundwater contamination associated with nuclear weapons production is projected to be one of the largest cleanup liabilities to the U.S. Department of Energy for the foreseeable future. Remediation of subsurface contaminants is complicated by the combined effects of geochemical heterogeneity, geological heterogeneity, and the difficulty and expense of adequate borehole access. Each of these complications contributes to uncertainty in the distribution of contaminants and the performance of in situ treatments, which increases risk to human health and the environment and cost to closure in general. Electrical resistivity tomography (ERT) is a method of remotely imaging the electrical properties of the subsurface, which are governed by both geochemical and geological structure, thereby providing useful proxies for understanding contaminant distribution and the behavior in situ remediation processes. Recent advancements in both data collection and data processing capabilities are enabling ERT monitoring to be executed and provided to site operators in near real-time. To summarize the process, ERT surveys are rapidly and continuously collected during a time-sensitive operation such as an amendment injection. At the completion of each survey, data are transferred by wireless internet to offsite supercomputing resources for parallel tomographic inversion. Inversion results are then transferred back to onsite operators and/or other locations for visualization. In this paper, we demonstrate the utility of time-lapse ERT for monitoring fluid transport (both gas and liquid phase). We then demonstrate two real-time imaging applications for monitoring both natural and engineered processes at the Hanford Site within the vadose and the saturated zones. We expect this new capability for autonomous real-time imaging to enable ERT to be used as a cost-effective, short-term rapid feedback mechanism for guiding subsurface remediation injections, in addition to longer term monitoring of post-injection performance and environmental impact, all using the same electrode array and instrumentation. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Overview of the Systems Engineering Process as It Applies to The National Spherical Torus Experiment - Upgrade (NSTX-U)

This paper addresses the systems engineering (SE) processes used for the National Spherical Torus Experiment-Upgrade (NSTX-U). It focuses on SE across the life cycle of the system, including requirements management, interface control, risk management, integration, and verification/validation. This is particularly significant as NSTX-U includes new systems and an existing plant and reused systems from past projects such as the Tokamak Fusion Test Reactor (TFTR). The implementation of SE provides the ability to control complexity, improve communications, identify risks early, and prevent defects. Systems engineering principles are applied to enhance the integration while maintaining relevance in plasma research. Furthermore, these principles define a deliberate process to identify and resolve issues early in the development cycle, thus reducing risks and optimizing outputs. They also establish relationships to gather knowledge from experts and stakeholders, supporting the continued ability of NSTX-U in building and maintaining an operational system able to adapt to changing environments and emerging requirements.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Integrating the human element into the systems engineering process and MBSE methodology

In response to the challenges related to the increasing size and complexity of systems, organizations have recognized the need to integrate human considerations in the beginning stages of systems development. Human Systems Integration (HSI) seeks to accomplish this objective by incorporating human factors within systems engineering (SE) processes and methodologies, which is the focus of this paper. A representative set of HSI methods from multiple sources are organized, analyzed, and mapped to the systems engineering Vee-model. These methods are then consolidated and evaluated against the SE process and Models-Based Systems Engineering (MBSE) methodology to determine where and how they could integrate within systems development activities in the form of specific enhancements. Overall conclusions based on these evaluations are presented and future research areas are proposed.

60 APPLIED LIFE SCIENCES↗

Systems and Process Engineering Supporting Tool Development for Reactor Internals Decommissioning - 18552

One process of arriving at optimized design or selection of tooling for decommissioning of nuclear reactors is examined. The methodical process, as descried in this presentation is one that has been very successfully implemented on a number of CANDU{sup R} reactor internals projects to date and is still being pursued on current projects. The influencing factors and data used to define the design requirements and technical specifications of the tooling systems and individual tools are briefly described. The various stages of the process are described in some detail with examples of actual tooling systems thus built. Finally the benefits of this type of systematic approach to tool design, is described. (author)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

A Human Factors Engineering Process to Support Human-System Interface Design in Control Room Modernization

The primary objective of the United States (U.S.) Department of Energy (DOE) Light Water Reactor Sustainability (LWRS) program is to sustain operation of the existing commercial nuclear power plants (NPPs) through a multi-pathway approach in conducting research and development (R&D). The Advanced Instrumentation, Information, and Control (II&C) System Technologies pathway conducts targeted R&D to address aging and reliability concerns with legacy instrumentation and control (I&C) and other information systems in existing U.S. NPPs. Control room modernization is an important part following this pathway, and human factors experts at Idaho National Laboratory (INL) have been involved in conducting R&D to support migration of new digital main control room (MCR) technologies from legacy analog and legacy digital I&C. This paper describes a human factors engineering (HFE) process that supports human-system interface (HSI) design in MCR modernization activities, particularly with migration of old digital to new digital I&C. The process described in this work is an expansion from the LWRS Report INL/EXT-16-38576, and is a requirements-driven approach that aligns with NUREG-0711 requirements. The work described builds upon the existing literature by adding more detail around key tasks and decisions to make when transitioning from HSI Design into Verification and Validation (V&V). The overall objective of this process is to inform HSI design and elicit specific, measurable, and achievable human factors criteria for new digital technologies. Upon following this process, utilities should have greater confidence with transitioning from HSI design into V&V.

99 GENERAL AND MISCELLANEOUS↗

A HUMAN FACTORS ENGINEERING PROCESS TO SUPPORT HUMAN-SYSTEM INTERFACE DESIGN IN CONTROL ROOM MODERNIZATION

The primary objective of the United States (U.S.) Department of Energy (DOE) Light Water Reactor Sustainability (LWRS) program is to sustain operation of the existing commercial nuclear power plants (NPPs) through a multi-pathway approach in conducting research and development (R&D). The Advanced Instrumentation, Information, and Control (II&C) System Technologies pathway conducts targeted R&D to address aging and reliability concerns with legacy instrumentation and control (I&C) and other information systems in existing U.S. NPPs. Control room modernization is an important part following this pathway, and human factors experts at Idaho National Laboratory (INL) have been involved in conducting R&D to support migration of new digital main control room (MCR) technologies from legacy analog and legacy digital I&C. This paper describes a human factors engineering (HFE) process that supports human-system interface (HSI) design in MCR modernization activities, particularly with migration of old digital to new digital I&C. The process described in this work is an expansion from the LWRS Report INL/EXT-16-38576, and is a requirements-driven approach that aligns with NUREG-0711 requirements. The work described builds upon the existing literature by adding more detail around key tasks and decisions to make when transitioning from HSI Design into Verification and Validation (V&V). The overall objective of this process is to inform HSI design and elicit specific, measurable, and achievable human factors criteria for new digital technologies. Upon following this process, utilities should have greater confidence with transitioning from HSI design into V&V.

99 GENERAL AND MISCELLANEOUS↗

Human factors engineering process to support human-system interface design in control room modernization - 351

The primary objective of the United States (U.S.) Department of Energy (DOE) Light Water Reactor Sustainability (LWRS) program is to sustain operation of the existing commercial nuclear power plants (NPPs) through a multi-pathway approach in conducting research and development (R and D). The Advanced Instrumentation, Information, and Control (II and C) System Technologies pathway conducts targeted R and D to address aging and reliability concerns with legacy instrumentation and control (I and C) and other information systems in existing U.S. NPPs. Control room modernization is an important part following this pathway, and human factors experts at Idaho National Laboratory (INL) have been involved in conducting R and D to support migration of new digital main control room (MCR) technologies from legacy analog and legacy digital I and C. This paper describes a human factors engineering (HFE) process that supports human-system interface (HSI) design in MCR modernization activities, particularly with migration of old digital to new digital I and C. The process described in this work is an expansion from the LWRS Report INL/EXT-16-38576, and is a requirements-driven approach that aligns with NUREG-0711 requirements. The work described builds upon the existing literature by adding more detail around key tasks and decisions to make when transitioning from HSI Design into Verification and Validation (V and V). The overall objective of this process is to inform HSI design and elicit specific, measurable, and achievable human factors criteria for new digital technologies. Upon following this process, utilities should have greater confidence with transitioning from HSI design into V and V. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Regulatory Aspects of the Human Factors Engineering Process in Control Room Modernization

This report describes the basic aspects of control room modernization projects in the U.S. nuclear industry and the need for supplementary guidance on the integration of human factors considerations into the licensing and regulatory aspects of digital upgrades. The report pays specific attention to the integration of principles described in NUREG-0711 (Human Factors Engineering Program Review Model) and how supplementary guidance can help to raise general awareness in the industry regarding the complexities of control room modernization projects created by many interdependent regulations, standards and guidelines. The report also describes how human factors engineering principles and methods provided by various resources and international standards can help in navigating through the process of licensing digital upgrades. In particular, the integration of human factors engineering guidance and requirements into the process of licensing digital upgrades can help reduce uncertainty related to development of technical bases for digital upgrades that will avoid the introduction of new failure modes.

99 GENERAL AND MISCELLANEOUS↗

Cooperative Development of NETL Electrode Engineering Process for SOFC Commercialization (Final Report)

The objectives of the proposed work are to mature the NETL electrode engineering technique to enhance the activity and stability of tubular solid oxide fuel cell (SOFC) cathode electrodes in a cost-effective way and to demonstrate its commercial viability through SOFC stack testing. These overall objectives were realized through the following goals: 1) Reduction of baseline area-specific resistance (ASR) of tubular SOFC cathodes; 2) Mitigation of the long-term (>2000 h) degradation rate of tubular SOFC cathodes; 3) Demonstration of SOFC stack operation for commercially acceptable efficiency and performance.

30 DIRECT ENERGY CONVERSION↗

Process Engineering to Increase the Layered Phase Concentration in the Immediate Products of Flame Spray Pyrolysis

Flame-spray-pyrolysis (FSP) is a robust and scalable process to synthesize particles at the commodity-scale. FSP has been used to produce the precursor powders which were converted to the layered structure $(R\bar{3m} \text { phase})$ by a postannealing step in making nickel-rich cathode materials (NCMs). Theoretically, the high flame temperature (normally >1500 K) in FSP can provide adequate energy for the phase conversion from rock-salt to layered structures and potentially enables one-step synthesis. However, the high flame temperature is a critical issue to cause lithium loss and structural degradation, preventing the formation of the layered phase. Here, guided by the gaseous nucleation theory, we implemented several FSP processes with different solution recipes. The layered phase concentration in the as-burned products can be increased with the solution enthalpies. By adding a rapid quench step to suppress the lithium loss and phase degradation, the layered phase can be further increased. This work contributes new ideas to innovating process regarding the process efficiency and throughput of manufacturing cathode materials at a large scale.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Streamlining NIF Design Engineering Processes

As a new project and facility, the National Ignition Facility (NIF) located a Lawrence Livermore National Laboratory (LLNL), adopted a design standard that incorporated a safety criteria process that all equipment was to be designed with thorough design documentation and a level of safety evaluation that guaranteed tractability and success in the commissioning of this new asset. The documentation is in the form of a Mechanical Engineering Safety Note (MESN) or Engineering Note (EN), which is a complete stand-alone review document of each design, with backup support, detailed analysis, drawings and a full review committee signoff. The design safety review process was given conservative Factors of Safety (FS) and guidance to evaluated design adequacy, leading to robust support structures. The MESN, EN, FS and guidance requirements were primarily driven by a need for confidence in the early success of the facility and the importance of personnel safety concerns. As the NIF facility and operations have matured and design loads, usage and risks have been become well defined and empirically validated, and we now have an opportunity to streamline the design process by not requiring such strict adherence to historical practice, specifically for non-personnel safety related requirements. This streamlining helps support a congressional review that was performed on NIF to determine cost saving opportunities in all areas of operation and development. This proposed NIF design guidance design approach would save design time, schedule and material costs. The new design approach includes reductions in FS and reduction in formal documentation, and will be implemented through the release of a NIF Design Guidance Document. This document will be used actively by designers, project engineers, structural analysts, safety engineers, scientists and engineering management to prepare, evaluated and approve designs for NIF experiments. This document will also be used as a general supporting reference for all design reviews involving the active stakeholders. The active stakeholders will gain through a faster design cycle time, from requirements, to concept, to final design, using less expensive materials and fewer design iterations. The passive stakeholders will gain through lighter weight equipment, easier to acquire materials, easier to manufacture parts and shorter schedules to get equipment in the hands of the user.

42 ENGINEERING↗

Metabolic process engineering of Clostridium tyrobutyricum Δ ack – adhE2 for enhanced n‐butanol production from glucose: Effects of methyl viologen on NADH availability, flux distribution, and fermentation kinetics

ABSTRACT Butanol biosynthesis through aldehyde/alcohol dehydrogenase ( adhE2 ) is usually limited by NADH availability, resulting in low butanol titer, yield, and productivity. To alleviate this limitation and improve n‐butanol production by Clostridium tyrobutyricum Δ ack – adhE2 overexpressing adhE2 , the NADH availability was increased by using methyl viologen (MV) as an artificial electron carrier to divert electrons from ferredoxin normally used for H 2 production. In the batch fermentation with the addition of 500 μM MV, H 2 , acetate, and butyrate production was reduced by more than 80–90%, while butanol production increased more than 40% to 14.5 g/L. Metabolic flux analysis revealed that butanol production increased in the fermentation with MV because of increased NADH availability as a result of reduced H 2 production. Furthermore, continuous butanol production of ∼55 g/L with a high yield of ∼0.33 g/g glucose and extremely low ethanol, acetate, and butyrate production was obtained in fed‐batch fermentation with gas stripping for in situ butanol recovery. This study demonstrated a stable and reliable process for high‐yield and high‐titer n‐butanol production by metabolically engineered C. tyrobutyricum by applying MV as an electron carrier to increase butanol biosynthesis. Biotechnol. Bioeng. 2015;112: 705–715. © 2014 Wiley Periodicals, Inc.

Du, Yinming↗