Effect of heat and power extraction on turbojet-engine performance III : analytical determination of effects of shaft-power extraction
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This paper studies the role of power extraction in gas turbine stability and how an engine may be designed to utilize this extraction to replace engine stability bleed requirements with electrical system requirements. The considered engine architecture contains two engine spools and a power turbine spool. In the baseline, low-pressure compressor stall margin is maintained by bleed air from the back of the low-pressure compressor, which is then dumped to the bypass. Power extraction from the high-pressure and low-pressure shafts are then utilized as a replacement for this bleed. This study considers component performance, sizing, efficiency, and operability, but does not consider weight or cost. Analysis within this paper is general and the concepts could be applied to other dual spool engine types, including a turbofan. Results show it is possible to completely remove the stability bleed between the low pressure and high-pressure compressor by utilizing a 35% power extraction from the high-pressure shaft or a 1.5% power extraction from the low-pressure turbine.
This paper studies the role of power extraction in gas turbine stability and how an engine may be designed to utilize this extraction to replace engine stability bleed requirements with electrical system requirements. The considered engine architecture contains two engine spools and a power turbine spool. In the baseline, low-pressure compressor stall margin is maintained by bleed air from the back of the low-pressure compressor, which is then dumped to the bypass. Power extraction from the high-pressure and low-pressure shafts are then utilized as a replacement for this bleed. This study considers component performance, sizing, efficiency, and operability, but does not consider weight or cost. Analysis within this paper is general and the concepts could be applied to other dual spool engine types, including a turbofan. Results show it is possible to completely remove the stability bleed between the low pressure and high-pressure compressor by utilizing a 35% power extraction from the high-pressure shaft or a 1.5% power extraction from the low-pressure turbine.
As GE Aerospace advances toward a revolutionary step change in propulsion efficiency, the integration and demonstration of new engine architectures and technology systems are essential. The NASA Turbofan Engine Power Extraction Demonstration (PEx), conducted through the Hybrid Thermally Efficient Core (HyTEC) project, aims to develop and demonstrate megawatt-class hybrid electric capability on a modern commercial turbofan engine. The hybrid electric system is critical to meeting the needs of the U.S. aviation industry for next-generational propulsion systems with greater efficiency, durability, and range. This supports energy independence and helps ensure the security and resilience of one of America's largest export industries. The PEx project specifically targets three key objectives: mechanically integrating hybrid electric capability into a commercial turbofan engine, integrating electric machine control with turbofan control for advanced power management, and de-risking performance modeling of future hybrid electric architectures. To mature these technologies to Technology Readiness Level (TRL) 6, a series of electric power system component tests and a baseline engine performance test campaign were conducted. These efforts culminated in an integrated hybrid electric turbofan test campaign demonstrating power extraction, power insertion, and power transfer between spools. Tests of the electric power system were completed at GE Aerospace’s Electrical Power Integrated Systems Center in Dayton, Ohio and engine tests were completed at Peebles Test Operation in Peebles, Ohio. Hybrid electric trade studies extended the demonstrated capability to altitude using the validated cycle model from the PEx test campaigns, allowing for comments on expanded mission benefits not demonstrated in the ground campaign. The knowledge gained from PEx also supports GE Aerospace’s Compact Core Demonstrator as part of HyTEC Phase 2 and ultimately informs the implementation of hybrid electric systems in the next generation of GE Aerospace commercial engine products. This report provides a summary of the program background, test campaigns, trade studies, and insights into the technical maturation required to support future commercial products.
This describes the effects of turbofan power extraction and insertion (augmentation) on engine performance and stability. The purpose of this paper is to present how power augmentation affects a dual spool gas turbine engine cycle where the engine will also be required to provide thrust. The goals for the paper are to describe effective limits of power augmentation and offer strategies, utilizing spool choice and variable geometries, to maximize augmentation effect. While Analysis is general, two potential uses are explored: Power extraction for electrified aircraft propulsion and power insertion for thrust assist. Results of the paper show it is possible to extract over 20% (at 85% max thrust) and gain roughly 12% of maximum thrust through power insertion.
This paper describes the effects of turbofan power extraction and insertion (augmentation) on engine performance and stability. The purpose of this paper is to present how power augmentation affects a dual spool gas turbine engine cycle where the engine will also be required to provide thrust. The goals for the paper are to describe effective limits of power augmentation and offer strategies, utilizing spool choice and variable geometries, to maximize augmentation effect. While Analysis is general, two potential uses are explored: Power extraction for electrified aircraft propulsion and power insertion for thrust assist. Results of the paper show it is possible to extract over 20% (at 85% max thrust) and gain roughly 12% of maximum thrust through power insertion.
This paper describes the effects of turbofan power extraction and insertion (augmentation) on engine performance and stability. The purpose of this paper is to present how power augmentation affects a dual spool gas turbine engine cycle where the engine will also be required to provide thrust. The goals for the paper are to describe effective limits of power augmentation and offer strategies, utilizing spool choice and variable geometries, to maximize augmentation effect. While Analysis is general two potential uses are explored: Power extraction for electrified aircraft propulsion purposes. And, Power insertion for thrust assist. Results of the paper show it is possible to extract over 20% (at 85% max thrust) and gain roughly 12% of maximum thrust through power insertion.
Supersonic transport propulsion system auxiliary power extraction - gas turbines
An extension of the Russian AJAX concept to a turbojet is being explored. This magnetohydrodynamic (MHD) energy bypass engine cycle incorporating conventional gas turbine technology has MHD flow conditioning at the inlet to electromagnetically extract part of the inlet air kinetic energy. The electrical power generated can be used for various on-board vehicle requirements including plasma flow control around the vehicle or it may be used for augmenting the expanding flow in the high speed nozzle by MHD forces to generate more thrust. In order to achieve this interaction, the air needs to be ionized by an external means even up to fairly high flight speeds, and the leading candidates may be classified as electrical discharge devices. The present kinetic modeling calculations suggest that the use of electron beams with characteristics close to the commercially available e-beam systems (electron energy approx. 60 keV, beam current approx. 0.2 mA/sq cm) to sustain ionization in intermediate pressure, low-temperature (P = 0.1 atm, T = 300 K) supersonic air flows allows considerable reduction of the flow kinetic energy (up to 10 to 20 percent in M = 3 flows). The calculations also suggest that this can be achieved at a reasonable electron beam efficiency (eta approx. 5), even if the e-beam window losses are taken into account. At these conditions, the exit NO and O atom concentrations due to e-beam initiated chemical reactions do not exceed 30 ppm. Increasing the beam current up to approx. 2 mA/sq cm, which corresponds to a maximum electrical conductivity of sigma(sub max) approx. 0.8 mho/m at the loading parameter of K = 0.5, would result in a much greater reduction of the flow kinetic energy (up to 30 to 40 percent). The MHD channel efficiency at these conditions would be greatly reduced (to eta approx. 1) due to increased electron recombination losses in the channel. At these conditions, partial energy conversion from kinetic energy to heat would result in a significant total pressure loss (P(sub 0)/P(sub 0i) approx. 0.3). The total pressure loss can be reduced operating at the loading parameter closer to unity, at the expense of the reduced electrical power output. Raising the beam current would also result in the increase of the exit O atom concentrations (up to 600 ppm) and NO (up to 150 ppm).
The performance of the turbine component of a J33 turbojet engine was determined over a range of turbine speeds from 8000 to 11,500 rpm.Turbine-inlet temperature was varied from the minimum required to drive the compressor to a maximum of approximately 2000 degrees R at each of several intermediate turbine speeds. Data are presented that show the horsepower developed by the turbine per pound of gas flow. The relation between turbine-inlet stagnation pressure, turbine-outlet stagnation pressure, and turbine-outlet static pressure was established. The turbine-weight-flow parameter varied from 39.2 to 43.6. The maximum turbine efficiency measured was 0.86 at a pressure ratio of 3.5 and a ratio of blade speed to theoretical nozzle velocity of 0.39. A generalized performance map of the turbine-horsepower parameter plotted against the turbine-speed parameter indicated that the best turbine efficiency is obtained when the turbine power is 10 percent greater than the compressor horsepower. The variation of efficiency with the ratio of blade speed to nozzle velocity indicated that the turbine operates at a speed above that for maximum efficiency when the engine is operated normally with the 19-inch-diameter jet nozzle.
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A proposed scheme for generating electric power from rivers and from ocean currents, tides, and waves is intended to offer economic and environmental advantages over prior such schemes, some of which are at various stages of implementation, others of which have not yet advanced beyond the concept stage. This scheme would be less environmentally objectionable than are prior schemes that involve the use of dams to block rivers and tidal flows. This scheme would also not entail the high maintenance costs of other proposed schemes that call for submerged electric generators and cables, which would be subject to degradation by marine growth and corrosion. A basic power-generation system according to the scheme now proposed would not include any submerged electrical equipment. The submerged portion of the system would include an all-mechanical turbine/pump unit that would superficially resemble a large land-based wind turbine (see figure). The turbine axis would turn slowly as it captured energy from the local river flow, ocean current, tidal flow, or flow from an ocean-wave device. The turbine axis would drive a pump through a gearbox to generate an enclosed flow of water, hydraulic fluid, or other suitable fluid at a relatively high pressure [typically approx.500 psi (approx.3.4 MPa)]. The pressurized fluid could be piped to an onshore or offshore facility, above the ocean surface, where it would be used to drive a turbine that, in turn, would drive an electric generator. The fluid could be recirculated between the submerged unit and the power-generation facility in a closed flow system; alternatively, if the fluid were seawater, it could be taken in from the ocean at the submerged turbine/pump unit and discharged back into the ocean from the power-generation facility. Another alternative would be to use the pressurized flow to charge an elevated reservoir or other pumped-storage facility, from whence fluid could later be released to drive a turbine/generator unit at a time of high power demand. Multiple submerged turbine/pump units could be positioned across a channel to extract more power than could be extracted by a single unit. In that case, the pressurized flows in their output pipes would be combined, via check valves, into a wider pipe that would deliver the combined flow to a power-generating or pumped-storage facility.
This paper explores the design of a hybrid electric aircraft propulsion system that uses a turbofan to power an electric system. In such a system, the gas turbine will experience a loss of power generation as altitude increases, however the electric system will not. This difference results in designs that may over size the electric system at high altitude or under size at low altitude. Two studies are performed within this paper. The first looks at extracting power from the engine for use with electric aircraft propulsion at cruise and the second reviews a design of an engine that uses thrust assist for takeoff. Both studies look at the effects of changing altitude on the amount of power extraction or insertion that can be taken from the turbofan as dictated by operability limits. Results of the paper show that low-pressure compressor surge margin and high-pressure compressor speed can be pushed to unaccepted limits with large scale power extraction or insertion, however these issues can be mitigated by adding power extraction or insertion at off design operating points to compensate. Additionally, the benefits of thrust assist are quantified for this configuration demonstrating a reduction in thrust specific fuel consumption at cruise of over 5%.