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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Cross-calibration of Fuji TR image plate and RAR 2492 x-ray film to determine the response of a DITABIS Super Micron image plate scanner

Fuji TR image plate is frequently used as a replacement detector medium for x-ray imaging and spectroscopy diagnostics at NIF, Omega, and Z facilities. However, the familiar Fuji BAS line of image plate scanners is no longer supported by the industry, and so a replacement scanning system is needed. While the General Electric Typhoon line of scanners could replace the Fuji systems, the shift away from photo stimulated luminescence units to 16-bit grayscale Tag Image File Format (TIFF) leaves a discontinuity when comparing data collected from both systems. For the purposes of quantitative spectroscopy, a known unit of intensity applied to the grayscale values of the TIFF is needed. The DITABIS Super Micron image plate scanning system was tested and shown to potentially rival the resolution and dynamic range of Kodak RAR 2492 x-ray film. However, the absolute sensitivity of the scanner is unknown. In this work, a methodology to cross calibrate Fuji TR image plate and the absolutely calibrated Kodak RAR 2492 x-ray film is presented. Details of the experimental configurations used are included. An energy dependent scale factor to convert Fuji TR IP scanned on a DITABIS Super Micron scanner from 16-bit grayscale TIFF to intensity units (i.e., photons per square micron) is discussed.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2019

Effects of Plate Curvature on Thermo-Mechanical Performance of U-10Mo Monolithic Fuel Plates

Monolithic fuel is a candidate fuel form being considered for the conversion of high-performance research reactors. This plate-type fuel consists of a high-density, U-Mo fuel in a monolithic form that is sandwiched between zirconium diffusion barriers, and encapsulated in an aluminum cladding. To date, large number of plates have been irradiated with satisfactory performance. The program is now moving into the qualification phase, a predecessor to the timely conversion of the target reactors. Since each reactor employs distinct fuel plate geometries for various consideration, resulting nearly 50 distinct plate geometries with unique plate design features, a single “generic” plate geometry capturing all of the extremities is not achievable. This limitation consequently requires much more cautious performance evaluations, as thermal and mechanical response of a plate with certain geometry may not be representative for a plate with a different geometry. To evaluate the performance of the plates for various geometric parameters, parametric sensitives studies have been employed. One of the important geometric parameters may have potential effects on the performance is the plate curvature. In this study, curved-plates were parametrically simulated to investigate if this geometric parameter has any effects on overall performance, In particular, radius of curvatures of the plates were varied between the bounding values, and the plates were simulated for comparable irradiation histories. The resulted temperature, deformation, stress-strain results were comparatively evaluated. The results have indicated that preferential deformations occur. This consequently caused shifting of plate centerline on curved plates. The magnitude of centerline shifts increased with increasing plate curvatures.

42 ENGINEERING↗
DOE OSTI2019

Effects of Plate Curvature on Thermo-Mechanical Performance of U-10Mo Monolithic Fuel Plates

Monolithic fuel is a candidate fuel form being considered for the conversion of high-performance research reactors. This plate-type fuel consists of a high-density, U-Mo fuel in a monolithic form that is sandwiched between zirconium diffusion barriers, and encapsulated in an aluminum cladding. To date, large number of plates have been irradiated with satisfactory performance. The program is now moving into the qualification phase, a predecessor to the timely conversion of the target reactors. Since each reactor employs distinct fuel plate geometries for various consideration, resulting nearly 50 distinct plate geometries with unique plate design features, a single “generic” plate geometry capturing all of the extremities is not achievable. This limitation consequently requires much more cautious performance evaluations, as thermal and mechanical response of a plate with certain geometry may not be representative for a plate with a different geometry. To evaluate the performance of the plates for various geometric parameters, parametric sensitives studies have been employed. One of the important geometric parameters may have potential effects on the performance is the plate curvature. In this study, curved-plates were parametrically simulated to investigate if this geometric parameter has any effects on overall performance, In particular, radius of curvatures of the plates were varied between the bounding values, and the plates were simulated for comparable irradiation histories. The resulted temperature, deformation, stress-strain results were comparatively evaluated. The results have indicated that preferential deformations occur. This consequently caused shifting of plate centerline on curved plates. The magnitude of centerline shifts increased with increasing plate curvatures.

42 ENGINEERING↗
DOE OSTI2025

Evaluation of U10Mo Fuel Plate Performance Modeling Over Hot Isostatic Press and Hydraulic Bending for MURR DDE Plates

The United States High Performance Research Reactor Program’s objective is to reduce the amount of highly enriched uranium currently implemented in research reactors. The conversion of these research reactors requires designing a monolithic U10Mo plate fuel, with the fuel plate geometry being dependent on each research reactor. The process of forming the plates includes a hot isostatic pressing (HIP) to manufacture a prototypic plate. In the case of the Missouri University Research Reactor (MURR) design demonstration element (DDE) plate manufacture, plates that have been through HIP are then curved using dies and a hydraulic press to impart the desired curvature. Both fabrication processes impart residual stresses into each fuel plate region, with the curvature of the plates taking some regions of the fuel plate up to their material yield stresses, accompanied by plastic strain. The amount of plastic strain and stress imparted onto each MURR DDE plate is determined by the radius of curvature, thickness of each region, and overall width of the fuel plates. Furthermore, this work aims to predict the yield stresses and strain using ABAQUS to simulate the proposed fabrication process of the MURR DDE plates, accompanied by discussion over the stresses and strains as to their relation to nuclear fuel performance and the impact they will have during early irradiation.

ABAQUS↗
DOE OSTI2018

Alpha spectroscopy backgrounds at Lawrence Livermore National Laboratory: technical equivalency for backgrounds with blank plates versus backgrounds with no plates

Alpha spectroscopy chamber backgrounds are routinely measured using blank plates. Operator time spent moving blank plates in and out of chambers is significant. If chamber backgrounds are measured in empty chambers, time spent moving blank plates can be reclaimed for other uses. This study compares here results of chamber backgrounds measured with and without plates. Five hundred fourteen chamber backgrounds measured with plates are paired with 514 chamber backgrounds measured without plates. The total counts within 13 spectral regions of interest are compared statistically. Chamber backgrounds measured without blank plates are found statistically equivalent to chamber backgrounds measured with blank plates.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗
DOE OSTI2021

SURFACE FINISHING AND ELECTROLESS NICKEL PLATING OF ADDITIVELY MANUFACTURED (AM) METAL COMPONENTS

This study investigates the application of electroless nickel deposition on additively manufactured stainless steel samples. Current additive manufacturing (AM) technologies produce metal components with a rough surface. Rough surfaces generally exhibit fatigue characteristics, increasing the probability of initiating a crack or fracture to the printed part. For this reason, the direct use of as-produced parts in a finished product cannot be actualized, which presents a challenge. Post-processing of the AM parts is therefore required to smoothen the surface. This study analyzes chempolish (CP) and electropolish (EP) surface finishing techniques for post-processing AM stainless steel components CP has a great advantage in creating uniform, smooth surfaces regardless of size or part geometry EP creates an extremely smooth surface, which reduces the surface roughness to the sub-micrometer level. In this study, we also investigate nickel deposition on EP, CP, and as-built AM components using electroless nickel solutions. Electroless nickel plating is a method of alloy treatment designed to increase manufactured component's hardness and surface resistance to the unrelenting environment. The electroless nickel plating process is more straightforward than its counterpart electroplating.. We use low-phosphorus (2-5% P), medium-phosphorus (6-9% P), and high-phosphorus (10-13% P). These Ni deposition experiments were optimized using the L9 Taguchi design of experiments (TDOE), which compromises the prosperous content in the solution, surface finish, plane of the geometry, and bath temperature. The pre-and post-processed surface of the AM parts was characterized by KEYENCE Digital MicroscopeVHX-7000 and Phenom XL Desktop SEM. The experimental results show that electroless nickel deposition produces uniform Ni coating on the additively manufactured components up to 20 μm per hour. Mechanical properties of as-built and Ni coated AM samples were analyzed by applying a standard 10 N scratch test. Nickel coated AM samples were up to two times scratch resistant compared to the as-built samples. This study suggests electroless nickel plating is a robust viable option for surface hardening and finishing AM components for various applications and operating conditions.

Keywords: additive manufacturing, fatigue, chempol↗
DOE OSTI2018

Waveguide module comprising a first plate with a waveguide channel and a second plate with a raised portion in which a sealing layer is forced into the waveguide channel by the raised portion

The various technologies presented herein relate to utilizing a sealing layer of malleable material to seal gaps, etc., at a joint between edges of a waveguide channel formed in a first plate and a surface of a clamping plate. A compression pad is included in the surface of the clamping plate and is dimensioned such that the upper surface of the pad is less than the area of the waveguide channel opening on the first plate. The sealing layer is placed between the waveguide plate and the clamping plate, and during assembly of the waveguide module, the compression pad deforms a portion of the sealing layer such that it ingresses into the waveguide channel opening. Deformation of the sealing layer results in the gaps, etc., to be filled, improving the operational integrity of the joint.

42 ENGINEERING↗
DOE OSTI2023

Plenum plate standoff spools for separating a pair of plenum plates in a nuclear reactor

A nuclear reactor has first and second plenum plates disposed in a pressure vessel. Both plenum plates have a plurality of apertures. The second plenum plate is parallel to the first plenum plate. A fuel element includes a fuel element coolant flow tube which extends through aligned apertures of the parallel plenum plates. A fuel element standoff spool is disposed about a portion of the fuel element coolant flow tube which is located between the plenum plates. The nuclear reactor is also usable in nuclear thermal propulsion.

Inman, James B.↗
DOE OSTI2022

Copper Outdiffusion from Copper-Plated Solar Cell Contacts during Damp Heat Exposure

Plated copper (Cu) contacts for silicon (Si) solar cells are an attractive alternative material to conventional screenprinted silver, but there are unresolved questions on the long-term integrity of plated contact structures. Here, in this work, we perform characterization on plated Cu contacts from encapsulated cells that were degraded during extended exposure to damp heat (DH) stress. First, using energy-dispersive X-ray spectroscopy, we find evidence of Cu outdiffusion upward through capping layers made of both tin and silver applied with light-induced plating, resulting in a layer of Cu on the outer contact surface. We hypothesize that if Cu is mobile in the module, it may eventually find some route by which to enter the Si cells where it can degrade performance. Subsequently, in several types of Cu-plated, DH-degraded cells, secondary ion mass spectrometry detects elevated levels of Cu at the Si surface and in the Si cell bulk, which suggests that Cu can indeed migrate from contacts into Si over the course of DH stress.

14 SOLAR ENERGY↗
DOE OSTI2017

Fabrication of hard x-ray zone plates with high aspect ratio using metal-assisted chemical etching

Fresnel zone plates are widely used as nanofocusing optics for x-ray microscopy, where the spatial resolution is set by the width of the finest rings while the efficiency is set by their thickness. This leads to the requirement for high aspect ratio nanofabrication. Metal-assisted chemical etching and atomic layer deposition has already been used to produce high aspect ratio zone plate structures on un-thinned silicon wafers. We demonstrate here a substantial improvement on the achieved aspect ratio up to a value of 500:1, by producing 16 nm wide platinum zones with thicknesses up to 8 µm. At the same time, the silicon substrate was thinned to 15 µm as required for a practically useful optic. First tests have shown 4.8% diffraction efficiency using 20 keV X rays. This x-ray focusing efficiency is higher than most Fresnel zone plates for this photon energy and near what has been achieved with multilayer-coated Kirkpatrick-Baez mirrors, and multilayer Laue lenses. Hard x-ray zone plates offer the advantages of easy alignment, energy tunability, and one can make many zone plates in a batch on a single silicon chip.

Fresnel zone plates↗
DOE OSTI2015

Application of atomic layer deposited microchannel plates to imaging photodetectors with high time resolution

Novel microchannel plates have been constructed using borosilicate glass micro-capillary array substrates with 20 mu m and 10 mu m pores and coated with resistive, and secondary electron emissive, layers by atomic layer deposition. Microchannel plates in 33 mm, 50 mm and 20 cm square formats have been made and tested. Although their amplification, imaging, and timing properties are comparable to standard glass microchannel plates, the background rates and lifetime characteristics are considerably improved. Sealed tube detectors based on the Planacon tube, and a 25 mm cross delay line readout tube with a GaN(Mg) opaque photocathode deposited on borosilicate microchannel plates have been fabricated. Considerable progress has also been made with 20 cm microchannel plates for a 20 cm format sealed tube sensor with strip-line readout that is being developed for Cherenkov light detection.

Siegmund, O. H. W.↗
DOE OSTI2017

Performance of a continuously rotating half-wave plate on the POLARBEAR telescope

A continuously rotating half-wave plate (CRHWP) is a promising tool to improve the sensitivity to large angular scales in cosmic microwave background (CMB) polarization measurements. With a CRHWP, single detectors can measure three of the Stokes parameters, I, Q and U, thereby avoiding the set of systematic errors that can be introduced by mismatches in the properties of orthogonal detector pairs. We focus on the implementation of CRHWPs in large aperture telescopes (i.e. the primary mirror is larger than the current maximum half-wave plate diameter of ~0.5 m), where the CRHWP can be placed between the primary mirror and focal plane. In this configuration, one needs to address the intensity to polarization (I→P) leakage of the optics, which becomes a source of 1/f noise and also causes differential gain systematics that arise from CMB temperature fluctuations. In this paper, we present the performance of a CRHWP installed in the {\scshape Polarbear} experiment, which employs a Gregorian telescope with a 2.5 m primary illumination pattern. The CRHWP is placed near the prime focus between the primary and secondary mirrors. We find that the I→P leakage is larger than the expectation from the physical properties of our primary mirror, resulting in a 1/f knee of 100 mHz. The excess leakage could be due to imperfections in the detector system, i.e. detector non-linearity in the responsivity and time-constant. We demonstrate, however, that by subtracting the leakage correlated with the intensity signal, the 1/f noise knee frequency is reduced to 32 mHz (ℓ ~ 39 for our scan strategy), which is very promising to probe the primordial B-mode signal. We also discuss methods for further noise subtraction in future projects where the precise temperature control of instrumental components and the leakage reduction will play a key role.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2016

Investigation of nanosecond pulsed dielectric barrier discharge using plate-to-plate electrode with asymmetric dielectric arrangement in airflow

Atmospheric pressure dielectric barrier discharge plasma is produced in airflow by applying nanosecond high voltage pulses with peak voltage about 35 kV and rising time about 40 ns on a plate-to-plate electrode arrangement. The effects of airflow rate (0–50 m/s) on the discharge characteristics are investigated under different barrier conditions (the bare anode case and the bare cathode case). For both cases, the breakdown voltage and the time lag increase distinctly and the discharge intensity decreases sharply when the airflow rate increases from 0 to 30 m/s, and then keep almost constant until the airflow rate is further increased to 50 m/s. For the bare anode case (the cathode is covered by dielectric plate), the discharge mode transforms gradually from filamentary to diffuse discharge with the increasing airflow rate. While for the bare cathode case, some micro-discharge channels are still excited, though the discharge becomes more diffuse when the airflow rate is higher than 30 m/s. By acquiring the time-resolved images of the discharge, it is proved that it is the primary discharge which becomes diffuse when airflow is introduced and the following two discharges of the same voltage pulse occur principally at the positions where the primary discharge is more intense. And in both cases, the plasma temperatures are reduced, but the degree is different. All the phenomena can be explained mainly by the variation of the space charge distribution when the airflow is introduced into the discharge gap. And it is indicated that the bare anode case has an advantage in obtaining diffuse discharge.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2017

Breakup of a liquid rivulet falling over an inclined plate: Identification of a critical Weber number

Here, we have numerically investigated the breakup of a rivulet falling over a smooth inclined plate using the volume of fluid method. The breakup the rivulet is a complex phenomenon that is dictated by many factors, such as solvent properties, contact angle, inertia, plate inclination, etc. An extensive simulation campaign was conducted wherein these factors were systematically investigated. Regimes for a stable rivulet and an unstable rivulet that leads to the breakup and formation of a droplet are examined in terms of a critical value of the Weber number (We cr ) that delineates these regimes. The effect of plate inclination on the breakup of the rivulet shows that the critical Weber number decreases with increased inclination angle (θ) owing to higher liquid velocity. However, the effect is negligible beyond θ > 60°. The impact of solvent properties is characterized using the Kapitza number (Ka). Variation of We cr with Ka shows two trends depending on the Ka value of the solvent. Solvents with lower Ka values, corresponding to high viscosities and/or low surface tensions, show smaller values of the critical Weber number and the variation is linear. While solvents with higher Ka values exhibit higher values of the We cr and the variation in We cr is steep. This behavior is more pronounced with increasing contact angle. Higher contact angles promote rivulet breakup so that inertia must be higher to the breakup. As a result, a phenomenological scaling for a critical Weber number with the Kapitza number and contact angle is presented that can offer insight into rivulet breakup.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2017

Determination of the laser intensity applied to a Ta witness plate from the measured X-ray signal using a pulsed micro-channel plate detector

The laser intensity distribution at the surface of a high-Z material, such as Ta, can be deduced from imaging the self-emission of the produced x-ray spot using suitable calibration data. This paper presents a calibration method which uses the measured x-ray emissions from laser spots of di erent intensities hitting a Ta witness plate. The x-ray emission is measured with a micro-channel plate (MCP) based x-ray framing camera plus filters. Data from di erent positions on one MCP strip or from di erent MCP assemblies are normalized to each other using a standard candle laser beam spot at 1x10 14 W/cm 2 intensity. The distribution of the resulting dataset agrees with results from a pseudo spectroscopic model for laser intensities between 4 and 15x10 13 W/cm 2 . The model is then used to determine the absolute scaling factor between the experimental results from assemblies using two di erent x-ray filters. The data and model method also allows unique calibration factors for each MCP system and each MCP gain to be compared. We also present simulation results investigating alternate witness plate materials (Ag, Eu and Au).

42 ENGINEERING↗