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NASA NTRS2020

Model Rotor Hover Performance at Low Reynolds Number

Hover performance data from four key experiments has been analyzed in detail to shed some light on model rotor hover performance at low Reynolds number. Each experiment used the simplest blade geometry. The blades were constant chord and untwisted. Three experiments used blades with the NACA 0012 airfoil from root to tip. The NACA 0015 was used in the earliest test. The four experiments provide data spanning a Reynolds number range of 136,500 to 548,700. The specific objective of this report is to ask and answer two questions: 1. Does blade aspect ratio influence hover performance or is rotor solidity the fundamental rotor geometry parameter for practical engineering purposes? ANSWER: Rotor solidity is the fundamental rotor geometry parameter for practical engineering purposes. Any effect of blade aspect ratio appears to be such a secondary variable that its effect lies within the range of experimental error. 2. Is Reynolds number a significant factor in scaling up hover performance to full-scale rotor performance? The answer is twofold. ANSWER: (a) Reynolds number effects on the increase of power with thrust do not appear to be a significant factor for practical engineering purposes, and (b) Reynolds number effects on minimum profile power at or very near zero rotor thrust could not be clearly established primarily because the low torque levels could not be accurately measured with the test equipment used. This has led to significant data scatter. A number of other observations can be made based on the analysis provided herein. For instance: 1. The test matrices used in the four key references contained far too few data points. A collective pitch variation of four or five data points is insufficient to establish experimental accuracy and data repeatability. 2. A common property of the power-versus-thrust (raised to the 3/2 exponent) graphs was that this curve was linear below the onset of blade stall. 3. The blade-to-blade interference at or near zero thrust may, in fact, be creating a turbulent flow field such that the effective Reynolds number at a blade element is considerably greater than what theories using two-dimensional (2D) airfoil properties at a blade element would calculate. 4. Definitive experiments answering the two key questions have yet to be made.

Model Rotor Hover Performance↗

NASA NTRS1987

Effect of planform taper on hover performance of an advanced AH-64 model rotor

The hover performance of a 27 percent scale model baseline rotor and advanced rotor with a 3:1 tapered tip (TR3) for the AH-64 attack helicopter was investigated and compared. Hover results from a previously tested advanced rotor with a 5:1 tapered tip (TR5) were also compared. Rotor thrust was varied over a range for two tip Mach numbers. The results indicated that the TR3 blades had improved performance compared with the TR5 blades, and both the TR3 and TR5 blades were superior to the baseline rotor. The additional margin in performance for the TR3 blades was likely due to an increase in blade area and Reynolds number in the tip region of the blades.

Kelley, Henry L.↗

NASA NTRS2017

Measured Boundary Layer Transition and Rotor Hover Performance at Model Scale

An experiment involving a Mach-scaled, 11:08 f t: diameter rotor was performed in hover during the summer of 2016 at NASA Langley Research Center. The experiment investigated the hover performance as a function of the laminar to turbulent transition state of the boundary layer, including both natural and fixed transition cases. The boundary layer transition locations were measured on both the upper and lower aerodynamic surfaces simultaneously. The measurements were enabled by recent advances in infrared sensor sensitivity and stability. The infrared thermography measurement technique was enhanced by a paintable blade surface heater, as well as a new high-sensitivity long wave infrared camera. The measured transition locations showed extensive amounts, x=c>0:90, of laminar flow on the lower surface at moderate to high thrust (CT=s > 0:068) for the full blade radius. The upper surface showed large amounts, x=c > 0:50, of laminar flow at the blade tip for low thrust (CT=s < 0:045). The objective of this paper is to provide an experimental data set for comparisons to newly developed and implemented rotor boundary layer transition models in CFD and rotor design tools. The data is expected to be used as part of the AIAA Rotorcraft SimulationWorking Group

Overmeyer, Austin D.↗

NASA NTRS1990

Model tilt-rotor hover performance and surface pressure measurement

A test of a small scale 3-bladed model rotor, with geometry typical of that used on tilt rotor aircraft, was conducted in the Army Aeroflightdynamics Directorate's anechoic hover chamber. The purpose was to determine the hover performance of the rotor and investigate the pressure distributions on a blade at various collective pitch angles and tip speeds. The measured pressures indicate that the rotor did not stall for high collective pitch angles up to theta sub c = 25 deg. This is clearly a 3-D effect since 2-D theory predicts flow separation at these high angles. The flow near the trailing edge separated above theta sub c = 25 deg which caused a sharp increase in power.

Tung, Chee↗

NASA NTRS1985

Experimentally determined flutter from two- and three-bladed model bearingless rotors in hover

A series of experiments was performed on a 1.8-m-diam model rotor in hover for the principal purpose of investigating the lead-lag stability of isolated bearingless rotors. Incidental to those tests, at least three types of pitch-flap flutter were encountered. Type 1 flutter occurred approximately at the second flap-mode frequency on both two-and three-bladed rotors for both small and large pitch angles and appeared to be a classic pitch-flap flutter. Type 2 flutter showed mostly torsional motion and was seen on both two- and three-bladed rotors. Type 3 flutter was a regressing flap flutter that occurred for only the three-bladed rotor configurations and appears to be a wake excited flutter. Although flutter occurred on a number of different configurations, no rotor parameters were identified that were clearly stabilizing or destabilizing.

Bousman, W. G.↗

NASA NTRS1983

Effects of aerodynamic interaction between main and tail rotors on helicopter hover performance and noise

A model test was conducted to determine the effects of aerodynamic interaction between main rotor, tail rotor, and vertical fin on helicopter performance and noise in hover out of ground effect. The experimental data were obtained from hover tests performed with a .151 scale Model 222 main rotor, tail rotor and vertical fin. Of primary interest was the effect of location of the tail rotor with respect to the main rotor. Penalties on main rotor power due to interaction with the tail rotor ranged up to 3% depending upon tail rotor location and orientation. Penalties on tail rotor power due to fin blockage alone ranged up to 10% for pusher tail rotors and up to 50% for tractor tail rotors. The main rotor wake had only a second order effect on these tail rotor/fin interactions. Design charts are presented showing the penalties on main rotor power as a function of the relative location of the tail rotor.

Menger, R. P.↗

NASA NTRS1988

Effect of advanced rotorcraft airfoil sections on the hover performance of a small-scale rotor model

A hover test was conducted on a small scale rotor model for two sets of tapered rotor blades. The baseline rotor blade set used a NACA 0012 airfoil section, whereas the second rotor blade set had advanced rotorcraft airfoils distributed along the radius. The experiment was conducted for a range of thrust coefficients and tip speeds, and the data were compared to the predictions of three analytical methods. The data show the advantage of the advanced airfoils at the higher rotor thrust levels; two of the analyses predicted the correct data trends.

Althoff, Susan L.↗

NASA NTRS1984

Performance degradation of a model helicopter main rotor in hover and forward flight with a generic ice shape

A model helicopter has been used to collect test data and provide an experimental means of studying helicopter performance in a subsonic wind tunnel. A simulated generic ice shape was attached to the rotor blades and performance data were obtained for both hover and forward flights. Significant degradation in helicopter performance with respect to torque and thrust coefficient was observed; the rotor tip region was especially sensitive. Two-dimensional wind tunnel tests were conducted over a Reynolds number range 0.7-3 x 10 to the 6th in order to investigate the effect of Reynolds number on the aerodynamic performance of the airfoil in both clean and iced configurations. Only minimal dependence of the aerodynamic data on Reynolds number was observed.

Korkan, K. D.↗

NASA NTRS1986

Effects of planform geometry on hover performance of a 2-meter-diameter model of a four-bladed rotor

Hover tests were conducted on three small scale rotors to evaluate the effects of blade planform taper on rotor hover performance. Tests were conducted on a rectangular swept-tip configuration, on a configuration with a 3 to 1 taper over the outboard 20 percent of the span, and on a configuration with a 5 to 1 taper over the outboard 20 percent of the blade span. The investigation covered a range of thrust coefficients from 0 to 0.0075 and a range of tip speeds from 300 to 600 ft/sec. The tests showed that both tapered configurations had better hover performance than the swept-tip rectangular configuration and that the 3 to 1 taper configuration was better than the 5 to 1 taper configuration. The test results were compared with predictions made with a prescribed wake analysis, a momentum analysis, and a simplified free wake analysis.

Phelps, A. E., III↗

NASA NTRS1984

Noise and performance characteristics of a model scale X-wing rotor system in hover

Noise data for the hover condition were measured for a 8 m diameter X-wing model rotor mounted on an outdoor whirl tower. The noise was found to be a function of operating condition, in general increasing with performance. The X-wing spectra obtained from narrowband and 1/3-octave band analyses were dominated by the blade passage frequency harmonics. The circulation control slot blowing produced 1 to 10 kHz broadband noise which exhibited a jet velocity to the 5.4 dependency. Under the rotor plane loading noise was dominant, except at low values of blade pressure ratio where a sharp decrease in the blade passage frequency harmonic levels was observed. In the rotor plane, the contribution of the broadband noise sources was greater than under the rotor plane. The X-wing rotor system in hover exhibited flexibility in operating conditions to achieve a specific level of performance. The high collective, low blade passage ratio combinations which meet a given level of performance were associated with low overall sound pressure levels.

Willshire, W. L., Jr.↗

NASA NTRS1985

Hover and forward flight acoustics and performance of a small-scale helicopter rotor system

A 2.1-m diam., 1/6-scale model helicopter main rotor was tested in hover in the test section of the NASA Ames 40- by 80- Foot Wind Tunnel. Subsequently, it was tested in forward flight in the Ames 7- by 10-Foot Wind Tunnel. The primary objective of the tests was to obtain performance and noise data on a small-scale rotor at various thrust coefficients, tip Mach numbers, and, in the later case, various advance ratios, for comparisons with similar existing data on full-scale helicopter rotors. This comparison yielded a preliminary evaluation of the scaling of helicopter rotor performance and acoustic radiation in hover and in forward flight. Correlation between model-scale and full-scale performance and acoustics was quite good in hover. In forward flight, however, there were significant differences in both performance and acoustic characteristics. A secondary objective was to contribute to a data base that will permit the estimation of facility effects on acoustic testing.

Kitaplioglu, C.↗

NASA NTRS1983

X-wing noise data acquisition program

The X-wing circulation controlled rotor system model was tested for hover performance. During these performance tests, noise data from 12 microphones was recorded on magnetic tape for subsequent data reduction. The rotor system was operated at 4 tip speeds ranging from 529 to 650 ft./sec. (404 to 497 rpm), collective angles of attack fro 0 deg to 8.5 deg (maximum), and blade pressure ratios from 1.0 (no blowing) to a maximum of 2.1. The 12 microphones included 11 in the far field, and one in the transmission area. Following completion of the rotor and subsystem noise measurements, sound field calibration measurements were made of both the rotor 'bowl' and the loudspeaker system used in the 'bowl' calibration measurements. The location of 10 far field microphones was measured by a surveyor. Additionally, detailed tape logs were prepared for the six reels of tape used for the program.

Healy, G. J.↗

NASA NTRS2018

Generation of Performance Model for the Aeolian Wind Tunnel (AWT) Rotor at Reduced Pressure

The NASA Jet Propulsion Laboratory (JPL) designed the Mars Helicopter (MH) in collaboration with AeroVironment Inc., NASA Ames Research Center, and NASA Langley Research Center to explore the possibility of a vertical takeoff and landing (VTOL) Unmanned Aerial Vehicle (UAV) for flight on Mars. A 40-inch-diameter Aeolian Wind Tunnel (AWT) rotor, roughly approximating the proposed MH design by JPL, was tested in forward flight at Mars atmospheric pressure at the NASA Ames Planetary Aeolian Laboratory (PAL) in support of MH research efforts. This report describes the generation of the rotor model used to correlate with that experimental effort as reported by Ament and Koning. The 40-inch-diameter rotor was 3D-scanned and transformed into an airfoil deck. The scanned rotor airfoil sections are analyzed using C81 Generator (C81Gen) to generate the sectional aerodynamic coefficients for comprehensive analyses. A mid-fidelity computational fluid dynamics (CFD) simulation using Rotorcraft CFD (RotCFD) is pursued to efficiently estimate rotor hover and forward flight performance. Simulations at two pressures, 7 mbar (approximate Martian atmospheric pressure) and 1018 mbar (1 atmosphere), are performed to gain an understanding of the performance differences and Reynolds number effects observed. Experimental 1-atmosphere thrust for single- and dual-rotor isolated hover cases correlate well with the modeled rotor. Performance results at reduced pressure (7 mbar) show a drastic decrease in lift for equivalent RPMs tested at 1 atmosphere. Although this is primarily due to pressure reduction, Reynolds number effects also contribute to this decrease, as airfoil lift and drag coefficients are affected when compared with 1-atmosphere results. Further, simulated rotor power coefficient shows drastic increases at reduced pressures, attributed to laminar boundary layer separation, as described in Koning et al. for the MH rotor analysis. PAL experimental Martian Surface Wind Tunnel (MARSWIT) results are presented in the paper by Ament and Koning. The very low Reynolds number range is currently not well understood and presents various challenges for both experimentation and simulation.

Koning, Witold J. F.↗

NASA NTRS1982

Effect of tip vanes on the performance and flow field of a rotor in hover

Tests run with a single bladed model rotor with a vane located at the tip of the blade indicated significantly increased performance under certain test conditions. Data reveal that a figure of merit increase of over one third occurred in hover. Flow visualization using smoke revealed that a pair of vortices sprung from the blade tip and the vane tip. The vane tip vortex tended to roll up and over the primary vortex. The vortices in the wake became much less well defined with the tip vane configurations.

Velkoff, H. R.↗

NASA NTRS2017

Comprehensive Analysis Modeling of Small-Scale UAS Rotors

Multicopter unmanned aircraft systems (UAS), or drones, have continued their explosive growth in recent years. With this growth comes demand for increased performance as the limits of existing technologies are reached. In order to better design multicopter UAS aircraft, better performance prediction tools are needed. This paper presents the results of a study aimed at using the rotorcraft comprehensive analysis code CAMRAD II to model a multicopter UAS rotor in hover. Parametric studies were performed to determine the level of fidelity needed in the analysis code inputs to achieve results that match test data. Overall, the results show that CAMRAD II is well suited to model small-scale UAS rotors in hover. This paper presents the results of the parametric studies as well as recommendations for the application of comprehensive analysis codes to multicopter UAS rotors.

Analysis↗

NASA NTRS1978

An experimental investigation of hingeless helicopter rotor-body stability in hover

Model tests of a 1.62 m diameter rotor were performed to investigate the aeromechanical stability of coupled rotor-body systems in hover. Experimental measurements were made of modal frequencies and damping over a wide range of rotor speeds. Good data were obtained for the frequencies of the rotor lead-lag regressing mode. The quality of the damping measurements of the body modes was poor due to nonlinear damping in the gimbal ball bearings. Simulated vacuum testing was performed using substitute blades of tantalum that reduced the effective lock number to 0.2% of the model scale value while keeping the blade inertia constant. The experimental data were compared with theoretical predictions, and the correlation was in general very good.

Bousman, W. G.↗

NASA NTRS1993

Rotor design optimization using a free wake analysis

The aim of this effort was to develop a comprehensive performance optimization capability for tiltrotor and helicopter blades. The analysis incorporates the validated EHPIC (Evaluation of Hover Performance using Influence Coefficients) model of helicopter rotor aerodynamics within a general linear/quadratic programming algorithm that allows optimization using a variety of objective functions involving the performance. The resulting computer code, EHPIC/HERO (HElicopter Rotor Optimization), improves upon several features of the previous EHPIC performance model and allows optimization utilizing a wide spectrum of design variables, including twist, chord, anhedral, and sweep. The new analysis supports optimization of a variety of objective functions, including weighted measures of rotor thrust, power, and propulsive efficiency. The fundamental strength of the approach is that an efficient search for improved versions of the baseline design can be carried out while retaining the demonstrated accuracy inherent in the EHPIC free wake/vortex lattice performance analysis. Sample problems are described that demonstrate the success of this approach for several representative rotor configurations in hover and axial flight. Features that were introduced to convert earlier demonstration versions of this analysis into a generally applicable tool for researchers and designers is also discussed.

Quackenbush, Todd R.↗

NASA NTRS1981

Hover tests of a model H-force rotor

The potential of using tip vanes at the ends of helicopter rotor blades to obtain a controllable H-force is considered. The addition of vanes placed perpendicular to the blade tips can be used to obtain an inplane force. By varying the angle of the vanes, a radial force can be created which can be controllable in azimuth position. Such a force could be used to provide translational motion of the rotor and aircraft without the requirement for rotor tilting. In addition, an H-force generated at high flight speed could be used as a propulsive force in a matter similar to a propeller. The force generated by the vanes could also affect the aircraft's stability characteristics. The H-force could also modify rotor performance in hovering since they could be thought to act as a virtual shroud. Tests were run with a model rotor which has a 6 foot diameter with a 3 inch chord blade. Test data are presented on the effects of various tip-vane configurations on the hovering figure of merit. The extreme sensitivity of the performance to vane arrangement is shown.

Velkoff, H. R.↗