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Mars-GRAM Support for the Mars Ascent Vehicle

Mars sample return is a bold concept, which entails gathering a varied, scientifically-relevant collection of Martian rock core samples and bringing them to Earth for analysis. To support this endeavor, the Marshall Space Flight Center (MSFC) is developing the Mars Ascent Vehicle (MAV), which is responsible for getting the collected samples off the planet. The MAV Preliminary Architecture Assessment (PAA) study is designing two vehicle architectures based on different propulsion configurations: a two-stage solid-solid concept, and a hybrid concept. Given different thrust profiles for the two configurations, each concept uses a unique trajectory to reach the same orbit. In support of the PAA, The MSFC Natural Environments Branch (EV44) was asked to produce tables of atmospheric parameters along each of the two trajectories. The Mars Global Reference Atmospheric Model (Mars-GRAM) is an EV44 tool that is ideally suited for this analysis. Mars-GRAM will continue supporting MAV development in future design cycles.

Burns, K. L.

Systems Engineering and Technology Considerations of a Mars Ascent Vehicle

A Mars Ascent Vehicle (MAV) systems engineering study is underway to define the driving requirements, system architecture, major risks, and required technology developments to support the launch of a rock core sample to a specified delivery orbit for later retrieval and return to Earth. The proposed MAV would essentially be a small-scale launch vehicle, the first of its kind to be launched autonomously from another planet. The MAV would be a flight element of the proposed Mars Sample Return (MSR) campaign architecture, which currently assumes a 2018 launch of the sample caching mission and a 2024 (Earth) launch date of the MAV and lander, with arrival on Mars in 2025. After 9 months on the surface the MAV would be erected and launched to a specified delivery orbit. In the delivery orbit it would release its payload, a 5 kg sphere containing the rock core sample. An orbiter would rendezvous and capture the payload, returning it to Earth a year later.

entry, descent, and landing (EDL)

Thermal Cycling for Development of Hybrid Fuel for a Notional Mars Ascent Vehicle

A Mars Ascent Vehicle (MAV) would be a critical part of a potential Mars sample return campaign. As currently envisioned, the MAV would launch samples from Mars into Mars orbit. Challenging requirements would be placed on a MAV as it would need to be able to survive in the harsh Martian environment which can get as cold as -120°C in the winter. At these cold temperatures, survival heating could be necessary to keep the MAV within the allowable flight temperature range. Estimates for survival heating power show that a fuel capable of operating at low temperature would significantly reduce the total required energy of the MAV. This has led to consideration of a hybrid propulsion system due to its anticipated low temperature capability. A new wax-based fuel, SP7, has been developed for a notional MAV mission. Thermal modeling of the fuel in the Mars environment was completed in order to estimate the temperature response of the fuel during Mars diurnal temperature cycling. Preliminary thermal testing was conducted to determine the max temperature range, radial gradient, and ramp rate the fuel could tolerate without cracking. The modeling and preliminary testing was used to develop a comprehensive, 100-day thermal cycling campaign. A total of 200 cycles are planned that are representative of 200 Martian diurnal cycles, roughly one-third of a Martian year. After 150 cycles, the fuel samples show no signs of cracking that would jeopardize the rocket’s performance. Though not yet complete, this testing is showing that SP7 has the potential to successfully be used on a MAV mission.

Farias, Edgardo

Streamlining GNC Architecture Development and FSW Integration forthe Mars Ascent Vehicle

The Mars Ascent Vehicle (MAV) will be the first vehicle to perform an ascent from the surface ofanother atmospheric planetary body outside of the Earth-Moon system. Significant light-time delayrequires complete autonomy of flight throughout ascent, and naturally a high level of reliability isdesired in both MAV’s hardware and software subsystems. The MAV Guidance, Navigation and Controls(GNC) team and the MAV Flight Software (FSW) team have partnered together to improve the efficiencyof algorithm integration onto the MAV flight processor, and to increase confidence that said integrationis successful and without human error. An interface architecture is proposed for the GNC suite thatallows both the guidance and navigation subsystems to provide code algorithms directly in C++, and thecontrols subsystem to provide MATLAB Simulink auto-coded algorithms. Several continuous integration/deployment (CI/CD) methodologies have been considered for ease of transition of algorithm code fromthe GNC team to the FSW team. The GNC/FSW teams also worked together to develop a cFS-friendlywrapper which abstracts the integration of the GNC algorithm code into an interface-level API that iscompatible with cFS. Several iterations of vehicle GNC code have been produced between the GNC/FSWteam’s partnership, and this strong interface between these two teams have allowed the GNC/FSWteams to greatly increase confidence of efficient and error-free implementation of the GNC code ontoMAV for a successful flight.

GNC

Streamlining GNC Architecture Development and FSW Integration for the Mars Ascent Vehicle

The Mars Ascent Vehicle (MAV) will be the first vehicle to perform an ascent from the surface of another atmospheric planetary body outside of the Earth-Moon system. Significant light-time delay requires complete autonomy of flight throughout ascent, and naturally a high level of reliability is desired in both MAV’s hardware and software subsystems. The MAV Guidance, Navigation and Controls (GNC) team and the MAV Flight Software (FSW) team have partnered together to improve the efficiency of algorithm integration onto the MAV flight processor, and to increase confidence that said integration is successful and without human error. An interface architecture is proposed for the GNC suite that allows both the guidance and navigation subsystems to provide code algorithms directly in C++, and the controls subsystem to provide MATLAB Simulink auto-coded algorithms. Several continuous integration/deployment (CI/CD) methodologies have been considered for ease of transition of algorithm code from the GNC team to the FSW team. The GNC/FSW teams also worked together to develop a cFS-friendly wrapper which abstracts the integration of the GNC algorithm code into an interface-level API that is compatible with cFS. Several iterations of vehicle GNC code have been produced between the GNC/FSW team’s partnership, and this strong interface between these two teams have allowed the GNC/FSW teams to greatly increase confidence of efficient and error-free implementation of the GNC code onto MAV for a successful flight.

Engineering

Evaluation of Some Candidate Propulsion Technologies for Mars Ascent Vehicle

A Mars ascent propulsion system trade study was conducted to determine 1) what propulsion technologies allow a Mars sample return mission to be launched on a Delta III class launch verhicle, and 2) whether more exotic technologies, such as in-situ propellant production, allow major cost savings by enabling the use of a smaller launch vehicle or a direct return from the Martian surface to Earth without the need of a rendezvous in the Martian orbit.

lightweight components

Technology Development for a Potential Hybrid Mars Ascent Vehicle

With Mars Sample Return mission concepts being considered for launch as early as 2026, technology development to enable this potential campaign is currently underway. One of the critical items in the campaign would be a Mars Ascent Vehicle, which would be responsible for getting the samples from the surface of Mars to orbit around Mars. This would be the first rocket launch from another planet. Therefore, several challenges arise due to the Martian atmosphere and remote location. A technology development program to determine the feasibility of a hybrid rocket for a Mars Ascent Vehicle is entering its fourth year. Highlights and successes of this program will be discussed.

Oglesby, Britt

Technology Development and Design of an Electrically Driven Pump Fed (EDPF) Bi-Propellant Propulsion System for a Mars Ascent Vehicle (MAV)

A Mars Ascent Vehicle (MAV), as part of a potential Mars Sample Return (MSR) campaign, is a very unique challenge and has been the focus of technology development and design efforts at JPL (Jet Propulsion Lab.) for several decades. Recent trajectory studies, for the current range of notional MAV payloads (6-25 kilograms), evaluated performance using propulsion systems in the 2.5 kiloNewton to 4.5 kiloNewton (600-1000 pounds-force) thrust range. The study examined several propulsion system approaches - solid rocket, bi-propellant and hybrid propulsion systems - and developed a ranking based on several key figures of merit. This paper focuses on the evaluations conducted for the two bi-propellant propulsion system options considered for a potential MAV. Historically, bi-propellant propulsion systems have been considered for this application; this study took a fresh look at both a conventional State of the Art (SOA) pressure fed bi-propellant propulsion system and recent developments using small EDPF (Electrically-Driven Pump-Fed) bi-propellant propulsion systems.

Vaughan, David

Effect of inert propellant injection on Mars ascent vehicle performance

A Mars ascent vehicle is limited in performance by the amount of propellant which can be brought from earth. In some cases the vehicle performance can be improved by injecting inert gas into the engine, if the inert gas is available as an in situ resource. CO2, N2 and Ar are constituents of the Martian atmosphere which are available at every point on the Martian surface and could be produced by a very simple processing technique, consisting essentially of compressing the atmosphere. The effect of inert gas injection on rocket engine performance was analyzed with a numerical code calculating chemical equilibrium in the engine, for engines of varying combustion chamber pressure, expansion ratio, oxidizer/fuel ratio, and inert injection fraction. Results of this analysis were applied to several candidate missions to determine how the required mass of return propellant needed in LEO could be decreased using inert propellant injection.

Colvin, James E.

Effect of inert propellant injection on Mars ascent vehicle performance

A Mars ascent vehicle is limited in performance by the propellant which can be brought from Earth. In some cases the vehicle performance can be improved by injecting inert gas into the engine, if the inert gas is available as an in-situ resource and does not have to be brought from Earth. Carbon dioxide, nitrogen, and argon are constituents of the Martian atmosphere which could be separated by compressing the atmosphere, without any chemical processing step. The effect of inert gas injection on rocket engine performance was analyzed with a numerical combustion code that calculated chemical equilibrium for engines of varying combustion chamber pressure, expansion ratio, oxidizer/fuel ratio, and inert injection fraction. Results of this analysis were applied to several candidate missions to determine how the required mass of return propellant needed in low Earth orbit could be decreased using inert propellant injection.

Colvin, James E.

A Mars Ascent Vehicle for Potential Mars Sample Return

This paper will cover the conceptual design of a Mars Ascent Vehicle (MAV) and efforts underway to raise the TRL at both the component and system levels. A system down select was executed resulting in a Hybrid Propulsion based Single Stage To Orbit (SSTO) MAV baseline architecture. This paper covers the Point o f Departure design, as well as results of hardware developments that will be tested in several upcoming flight opportunities.

Shotwell, Robert

A Mars Ascent Vehicle for Potential Mars Sample Return

This paper will cover the conceptual design of a Mars Ascent Vehicle (MAV) and efforts underway to raise the TRL at both the component and system levels. A system down select was executed resulting in a Hybrid Propulsion based Single Stage To Orbit (SSTO) MAV baseline architecture. This paper covers the Point of Departure design, as well as results of hardware developments that will be tested in several upcoming flight opportunities.

Dankanich, John

Development Concepts for Mars Ascent Vehicle (MAV) Solid and Hybrid Vehicle Systems

Mars Ascent Vehicle (MAV) Study Introduction: Previous Studies -Solid, liquid and hybrid rocket propulsion feasibility studies since 2011 -Focus on hybrid rocket propulsion since 2016; Reassessing Propulsion Systems for Risk Reduction - Liquid propulsion vehicle found to not be feasible; Challenges -An autonomous return mission has never been done -Mars surface environments -Platform packaging limitations -Performance and trajectory requirements; Study Team -MSFC’s Advanced Concepts Office (ACO) -MSFC propulsion and vehicle design engineering expertise -JPL MAV team.

McCollum, Lisa Tunstill

Drivers, Developments and Options Under Consideration for Mars Ascent Vehicle

The NASA Mars Exploration Program has invested technology funds over the last couple of years to advance design concepts for a Mars Ascent Vehicle (MAV) and technologies that may be enhancing or enabling for various architectures to be pursued. A Mars Ascent Vehicle would fly on a potential future Mars Lander mission to recover and return the samples to be acquired by the Mars 2020 rover, or another future mission, to a retrievable orbit. Resembling a terrestrial Surface to Air Missile (SAM), the propulsion options considered for the MAV concept span the range from two stage solid rocket motors to monoprops, biprops and hybrids. This paper will highlight the driving constraints and performance requirements and the subsequent trades that would ultimately drive the selection of a chosen approach.

Shotwell, Robert

Mars Ascent Vehicle Hybrid Propulsion Development

Mars Ascent Vehicle Study Agenda: Potential Mars Sample Return (MSR); Potential Hybrid Design; 2019 Preliminary Architecture Assessment; Propellant Combination - Fuel; Propellant Combination - Oxidizer; Full Scale Testing thru 2018; Hypergolic Ignition; TEA/TEB (triethylaluminum/triethylborane) Ignition; Solid Hypergolic Additives; 2018 test - longest duration test; 2019 test; Liquid Injection Thrust Vector Control; White Sands Test Facility; FY19 and Future Work; Summary.

Story, George

Mars Ascent Vehicle Gross Lift-off Mass Sensitivities for Robotic Mars Sample Return

The Mars ascent vehicle is a critical element of the robotic Mars Sample Return (MSR) mission. The Mars ascent vehicle must be developed to survive a variety of conditions including the trans-Mars journey, descent through the Martian atmosphere and the harsh Martian surface environments while maintaining the ability to deliver its payload to a low Mars orbit. The primary technology challenge of developing the Mars ascent vehicle system is designing for all conditions while ensuring the mass limitations of the entry descent and landing system are not exceeded. The NASA In-Space Propulsion technology project has initiated the development of Mars ascent vehicle technologies with propulsion system performance and launch environments yet to be defined. To support the project s evaluation and development of various technology options the sensitivity of the Mars ascent vehicle gross lift-off mass to engine performance, inert mass, target orbits, and launch conditions has been completed with the results presented herein.

Dux, Ian J.

An ISRU Propellant Production System to Fully Fuel a Mars Ascent Vehicle

ISRU of Mars resources was base lined in 2009 Design Reference Architecture (DRA) 5.0, but only for Oxygen production using atmospheric CO2The Methane (LCH4) needed for ascent propulsion of the Mars Ascent Vehicle (MAV) would need to be brought from Earth. HOWEVER: Extracting water from the Martian Regolith enables the production of both Oxygen and Methane from Mars resources Water resources could also be used for other applications including: Life support, radiation shielding, plant growth, etc. Water extraction was not base lined in DRA5.0 due to perceived difficulties and complexity in processing regolith. The NASA Evolvable Mars Campaign (EMC) requested studies to look at the quantitative benefits and trades of using Mars water ISRU Phase 1: Examined architecture scenarios for regolith water retrieval. Completed October 2015Phase 2: Deep dive of one architecture concept to look at end-to-end system size, mass, power of a LCH4LO2 ISRU production system.Evolvable Mars CampaignPre-deployed Mars ascent vehicle (MAV)4 crew membersPropellants: Oxygen MethaneGenerate a system model to roll up mass power of a full ISRU system and enable parametric trade studies. Leverage models from previous studies and technology development programs Anchor with mass power performance from existing hardware. Whenever possible used reference-able (published) numbers for traceability.Modular approach to allow subsystem trades and parametric studies. Propellant mass needs taken from most recently published MAV study:Polsgrove, T. et al. (2015), AIAA2015-4416MAV engines operate at mixture ratios (oxygen: methane) between 3:1 and 3.5:1, whereas the Sabatier reactor produces at a 4:1 ratio. Therefore:Methane production is the driving requirement-Excess Oxygen will be produced.

Mars surface