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At least 19 records

National Laboratories for Environmental Management and Stewardship (NNLEMS) National Lab Capabilities in Unmanned Aerial Systems (UAS) (Revision 1)

The Network of National Laboratories for Environmental Management and Stewardship (NNLEMS) formed an Unoccupied Aircraft Systems (UAS) topical team in spring 2025 for the purpose of documenting the capabilities of the National Laboratories relevant to the goals and needs of the Department of Energy (DOE) Office of Legacy Management (LM). The team was comprised of representatives from eight National Laboratories (Table 1), thereby bringing diverse skillsets from across the DOE complex. Recognizing that LM has extensive experience working with UAS contractors and using data collected from UAS, the topical team focused on the National Laboratories’ unique capabilities and types of scientific investigations that are not yet commercially available or easily contracted as services.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Laboratory testing options for FUSRAP projects - 15462

Remediation projects within the Formerly Used Sites Remedial Action Program (FUSRAP) have many options to consider when evaluating their analytical testing needs. Factors that should be considered in determination of a project's analytical testing needs include which parameter results are considered time-critical, the potential savings in reduction of construction-related delays when time-critical samples are analyzed onsite (including screening) instead of offsite, control of data quality for onsite versus offsite data, and the value of additional knowledge gained by programs such as FUSRAP by employing onsite laboratories. The most important factor turned out to be reduction in construction-related delays. We considered development of an optimum combination of onsite lab/offsite lab capability. This depends on: i. Time critical parameters and the methods required; ii. Estimated Cost for onsite lab construction or facility rental, maintenance, labor, chemicals (reagents and standards), and certification (if desired and deemed necessary) iii. Ability, flexibility, and cost of offsite lab sample testing using project-desired TATs and methods that will meet project action levels iv. Willingness of stakeholders, in particular regulators, in accepting some combination of onsite and offsite testing (for example, onsite screening followed by offsite confirmatory testing for certain parameters) Due to the significant costs in construction of an onsite lab and development of sample testing capability and all which that entails, the recommendations made in this paper will aid other FUSRAP projects in finding an acceptable combination of onsite and offsite testing that is acceptable to all stakeholders. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Technical Documents for Gateway for Accelerated Innovation in Nuclear (GAIN)

The Gateway for Accelerated Innovation in Nuclear (GAIN) provides the nuclear energy community with access to the technical, regulatory, and financial support necessary to move new or advanced nuclear reactor designs toward commercialization. GAIN provides the nuclear community with a single point of access to the broad range of capabilities (i.e., people, facilities, materials, and data) across the U.S. Department of Energy (DOE) complex and its National Lab capabilities. The Fast Flux Test Facility (FFTF) is the most recent liquid metal reactor (LMR) to be designed, constructed, and operated by DOE. The 400-MWt sodium-cooled, fast-neutron flux reactor plant was designed for irradiation testing of nuclear reactor fuels and materials for liquid metal fast breeder reactors. Following the demise of the breeder reactor program in the United States, FFTF continued to play a key role in providing a test bed for demonstrating performance of advanced fuel designs and demonstrating operation, maintenance, and safety of advanced liquid metal reactors. The FFTF Program provides valuable information for potential follow-on reactor projects in the areas of plant system and component design, component fabrication, fuel design and performance, reactor control, prototype testing, and site construction. This report provides documents related to three important aspects of FFTF design and operation: 1) irradiation behavior of structural alloys and absorber materials, 2) thermohydraulics of rod bundles (i.e., coolant mixing), and 3) natural circulation heat transfer in the areas of modeling and validation. These technical documents are believed to be of interest to the nuclear industry and in particular to designers of new liquid metal reactors.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Collaboration with USACyS for Signals Manipulation

Savannah River National Laboratory has been investing into cybersecurity capabilities since 2019. Cybersecurity has been a rapidly growing area for the CSRA in general and has included the consolidation of Cyber and Electronic Warfare units at Fort Gordon. This consolidation has been driven by the convergence of cyberwarfare and electronic warfare as the technologies underpinning Army Cyber Command’s vision of Information Warfare. This convergence, investment by SRNL into cybersecurity for critical infrastructure, and the desire for collaboration between the Army and SRNL has resulted in an opportunity for SRNL to develop R&D capabilities in electronic warfare that will complement SRNL’s cybersecurity efforts. Discussions between SRNL and the U.S. Army Cyber School (USACyS) has identified a general gap in ICS training lab capability in which both entities could contribute to solve. It is proposed to design and architecture that meets this need.

97 MATHEMATICS AND COMPUTING↗

Heavy Duty Hydrogen: Reference Station, Fueling Performance Test Device Concepts, and Station Capacity Model (CRADA Final Report)

This project will provide valuable information on (1) reference station design, (2) exploration of design concepts for a fueling performance test device, and (3) modeling of station capacity. The work applies to heavy-duty (HD) hydrogen fueling stations with large dispensing capacity and high flowrates servicing HD hydrogen trucks such as class 8 trucks in long haul applications. Additionally, a 4th area will provide near-real-time verification of fuel quality with on-site hydrogen contaminant detectors (HCDs) for use at both light-duty (LD) and HD stations. The work leverages national lab capabilities including staff and equipment at SNL, NLR, and ANL with collaboration and funding cost share from California agencies (CEC, SCAQMD, and GO-Biz). This project will provide tools and information that lead to more efficient design, acceptance, and commissioning of these larger capacity, higher flowrate stations serving HD applications. The HCD work will benefit both LD and HD stations. Note: The 4th area (HCD) mentioned above continued outside of this CRADA and will not be included in this report. There are no tasks included in this CRADA for HCD and the summary text for it should have been removed prior to this CRADA contract execution but remained in error and is included here for completeness.

08 HYDROGEN↗

Accelerated Fuel Qualification (AFQ) Workshop I Summary Report

The first AFQ workshop was held on Friday, May 31, 2019, in Washington, DC, with over 30 expert participants from industry (General Atomics, Framatome, Lightbridge, TerraPower, Westinghouse), national labs (ANL, INL, LANL, ORNL), DOE-NE, NRC and academia (University of Florida and University of Tennessee). The overall goal of the workshop was to discuss how modeling and experiments can be simultaneously exploited to markedly reduce the years of data (and associated costs) that are currently required for deployment of new nuclear fuels utilizing the new methodology of Accelerated Fuel Qualification (AFQ). There were nine presentations given during the workshop, which included an overview presentation, five case studies, summary of relevant national lab capabilities and on-going DOE programs, as well as perspective from the NRC.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Fiber optic system for direct detection of CO 2 leakage in carbon storage wells (Abbreviated Final Report)

The feasibility study focused on the development of new fiber for distributed chemical sensing that will allow direct detection of CO2 leakages in the environment. This is particularly important for monitoring well integrity for carbon capture and storage (CSS), which can provide early warning for an incoming well failure and potential CO2 leaking through it. We proposed Raman or IR interrogation within gas-filled Holey Fibers (HoFs) interleaved with Fiber Bragg Grating (FBG) sections, so that the location and concentration of the gases would be provided simultaneously. The methodology would overcome current roadblocks to using fiber optics for CO2 (and other gases) detection in wells with direct in-situ measurements of concentration along with other important parameters such as temperature and pressure. We were able to assess commercially available IR/Raman hollow core fiber and demonstrated detection of CO2 through them in our controlled environment setups at various pressure conditions. We have also established the ability of drilling precisely with fs-lases side holes to enable penetration of CO2 into the hollow core fiber and reduce diffusion rates. Open joint collars were also explored with double functionality: to obtain splice to solid core fiber critical for field deployment and create gas ingress locations. Both diffusion-only and pressurized fiber system have been constructed following COMSOL based semi-hybrid optical /fluidodynamics models. FBGs have been identified and procured and characterized. Along the work we leveraged internal modeling/design, photonics/laser characterization, optical fiber fabrication, and AM lab capabilities to design, develop and test in-house components or assemblies. Our results indicate the potential of HoF for CO2 downhole direct detection.

25 ENERGY STORAGE↗

Bridging the Gap for Powering Data Centers

The rapid expansion of data centers, primarily driven by artificial intelligence, is outpacing the adaptability of the U.S. electric grid. This report, developed by Idaho National Laboratory (INL) , presents a gap analysis of some of the infrastructure challenges associated with large-scale data center deployment. Drawing from a national workshop hosted by INL in October of 2025, the report synthesizes stakeholder insights, survey data, and technical discussions to identify critical barriers and research needs. Key findings highlight the growing preference for behind-the-meter generation, the perceived inadequacy of legacy interconnection processes, and the urgent need for improved coordination between utilities, regulators, and data center developers. Environmental concerns such as water use and noise pollution, as well as economic constraints like equipment lead times and cost allocation, are also explored. The report outlines national lab capabilities in modeling, simulation, and technical assistance, and proposes targeted R&D priorities to support resilient, scalable, and efficient integration of data centers into the grid.

22 - GENERAL STUDIES OF NUCLEAR REACTORS↗

Installation and operation of GeoMelt{sup R} in container vitrification in NNL Central Lab active rig hall at Sellafield - 15328

Cleanup and subsequent immobilization of wastes on the UK's NDA estate brings major challenges. With the exception of HLW where vitrification is utilized for immobilization, cement is typically used in the management and immobilization of non-heat generating wastes. However some legacy feeds such as those containing reactive metals can be incompatible with cementation technologies, and the application of engineered cement encapsulating product to raw wastes increases wasteform volume. Cementation has also been developed to be compatible with the repository concept, which provides it with a level of protection from the environment. Potential delays in repository implementation and as yet to be determined repository waste form acceptance criteria for some wastes may require the duration of above ground storage of immobilized wastes to be extended with potential effect on the integrity of the wasteform. Vitrification is a treatment option which destroys organics and hazardous inorganics such as asbestos, reduces wasteform volume, and produces a robust leach resistant wasteform. Kurion's GeoMelt{sup R} In-container Vitrification (ICV){sup TM} is a vitrification process wherein the treatment vessel can serve as an interim-storage, transport, and final long-term storage vessel - thus negating the need to pour glass into a separate container, effectively leading to a much simpler system than traditional waste melters. The inherent volume reduction from vitrification results in a dense product with self-shielding properties, and the GeoMelt treatment process has been demonstrated to homogenize elemental metals and radionuclide contaminants of concern, eliminating hot spots and mitigating criticality concerns. All of which opens up alternatives strategies for storage and disposal. GeoMelt has been proven in the commercial and US DOE waste treatment environment with over 26,000 tonnes of hazardous waste treated to date (half of this radioactive). Kurion and the UK's National Nuclear Laboratory (NNL) plan to demonstrate its application to Sellafield radioactive wastes. A small (engineering) scale demonstrator is being installed in the active rig hall at NNL's Central Laboratory at Sellafield UK with a twofold mission; 1) demonstration of the vitrification of ILW/LLW, and 2) processing of smaller volume orphan wastes that currently have no treatment path. The NNL facility will allow the handling of uranium containing materials which form a substantial component of ILW currently stored on the Sellafield site. Accurate DFs across the melter and off gas system are often difficult to obtain using inactive materials at the low concentrations present in radioactive wastes. Installation in the NNL facility will allow trace quantities of active species such as Cs-137 and Tc-99 to be processed as part of a simulant ILW stream and monitoring will allow accurate decontamination factors (DFs) to be established to support future vitrification facility design. In addition to underpinning melter operation and obtaining DFs across the system, the facility will allow the processing of radioactive waste arisings of low activity which may either be typical of larger waste volumes or may present as orphans without a disposition route. In either case the melter facility will be able to vitrify these wastes into a form that will be suitable for interim storage and disposal. Among the feeds envisaged for processing will be asbestos from power stations, contaminated soils, feeds containing uranium metals, ponds solids, sludge, and miscellaneous active laboratory wastes. The NNL Central Lab capability will be used to analyze the active product to support disposal requirements whether through letters of compliance for the Geological Disposal Facility (GDF) or waste acceptance criteria for the Low Level Waste Repository (LLWR). (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

H2@Scale CRADA: CA Research Consort. (Ref. Station, Fueling Perf. Test Device, Station Cap Model)

In support of DOE's H2@Scale initiative, this project leverages with national lab capabilities at SNL, NREL, and ANL with collaboration and funding cost share from California agencies (CEC, South Coast AQMD, and GO-Biz) to enable the build-out of heavy-duty (HD) hydrogen fueling stations with large dispensing capacity and high flow rates by providing tools and information that lead to more efficient design, acceptance, and commissioning. In this presentation, we describe the progress as related to the subtasks of: HD Reference Station Design, HD Station Test Device Design, and the Station Capacity Model.

AMR↗