Quantitative investigation of gas flow, powder-gas interaction, and powder behavior under different ambient pressure levels in laser powder bed fusion
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Gas flow restrictor is described, consisting of predetermined length and size of capillary tubing to control flow rate of carrier gas into gas chromatograph of flow rate of sample gas into mass spectrometer inlet system. Length and inner diameter of capillary tubing was estimated with mathematical expressions for viscous flow.
We present a Submillimeter Array (SMA) observation toward the young massive double-core system G350.69-0.49. This system consists of a northeast (NE) diffuse gas bubble and a southwest (SW) massive young stellar object (MYSO), both clearly seen in the Spitzer images. The SMA observations reveal a gas flow between the NE bubble and the SW MYSO in a broad velocity range from 5 to 30 km s{sup −1} with respect to the system velocity. The gas flow is well confined within the interval between the two objects and traces a significant mass transfer from the NE gas bubble to the SW massive core. The transfer flow can supply the material accreted onto the SW MYSO at a rate of 4.2×10{sup −4} M{sub ⊙} yr{sup −1}. The whole system therefore suggests a mode for the mass growth in the MYSO from a gas transfer flow launched from its companion gas clump, despite the driving mechanism of the transfer flow not being fully determined from the current data.
A duct arrangement in a can annular gas turbine engine. The gas turbine engine has a gas delivery structure for delivering gases from a plurality of combustors to an annular chamber that extends circumferentially and is oriented concentric to a gas turbine engine longitudinal axis for delivering the gas flow to a first row of blades A gas flow path is formed by the duct arrangement between a respective combustor and the annular chamber for conveying gases from each combustor to the first row of turbine blades The duct arrangement includes at least one straight section having a centerline that is misaligned with a centerline of the combustor.
Empirical gas–surface interaction models, such as the Maxwell model and the Cercignani–Lampis model, are widely used as the boundary condition in rarefied gas flow simulations. The accuracy of these models in the prediction of macroscopic behavior of rarefied gas flows is less satisfactory in some cases especially the highly non-equilibrium ones. Molecular dynamics simulation can accurately resolve the gas–surface interaction process at atomic scale, and hence can predict accurate macroscopic behavior. They are however too computationally expensive to be applied in real problems. In this work, a statistical physical-based gas–surface interaction model, which complies with the basic relations of boundary condition, is developed based on the framework of the washboard model. In virtue of its physical basis, this new model is capable of capturing some important relations/trends for which the classic empirical models fail to model correctly. As such, the new model is much more accurate than the classic models, and in the meantime is more efficient than MD simulations. Therefore, it can serve as a more accurate and efficient boundary condition for rarefied gas flow simulations. - Highlights: • The new physical-based gas–surface interaction model satisfies the basic relations of boundary condition so that it can be used in rarefied gas flow simulations. • The new physical model possesses several advantages comparing to the empirical gas–surface interaction models, hence it's a more accurate boundary condition for rarefied gas flow study. • The new physical model is a statistical model which can be efficiently implemented by Monte Carlo method. It's much more efficient comparing to the MD simulation.
Approximated gas flow rate through subsonic orifices
We present simulations of an oxygen gas puff Z-pinch on a University scale generator at the Weizmann Institute of Science. The work accounts for the detailed geometry of the nozzle, the initial neutral gas density distribution, and the subsequent implosion. The modeling results show significant improvement with data for the current at the time of stagnation in comparison with a previous effort [Rosenzweig et al., Phys. Plasmas 27, 022705 (2020)]. As a first step, we performed simulations of the flow of neutral diatomic oxygen from a plenum through a nozzle within a recessed cathode, across a gap, and into the anode with a recessed grounded honeycomb. These simulations show an agreement with the measured initial gas density profiles within the region not blocked by the recesses and accessible to visible measurements. The computed neutral gas flow profile serves as the initial condition for a radiation magnetohydrodynamic simulation of the implosion using the MACH2-TCRE code. By considering the specific details of the nozzle and chamber geometry, we find agreement with the measured current profile, including the inductive notch. The simulations predict that the plasma undergoes a strong pinch within the hidden anode recess. The simulations also predict the strongest radiation pulse occurs within the anode recess and at the time of the observed inductive notch.
Gas discharge plasmas used for thinfilm deposition by plasma-enhanced chemical vapor deposition (PECVD) must be devoid of contaminants, like dust or active species which disturb the intended chemical reaction. In atmospheric pressure plasma systems employing an inert gas, the main source of such contamination is the residual air inside the system. To enable the construction of an atmospheric pressure plasma (APP) system with minimal contamination, we have carried out fluid dynamic simulation of the APP chamber into which an inert gas is injected at different mass flow rates. On the basis of the simulation results, we have designed and built a simple, scaled APP system, which is capable of holding a 100 mm substrate wafer, so that the presence of air (contamination) in the APP chamber is minimized with as low a flow rate of argon as possible. This is examined systematically by examining optical emission from the plasma as a function of inert gas flow rate. It is found that optical emission from the plasma shows the presence of atmospheric air, if the inlet argon flow rate is lowered below 300 sccm. That there is minimal contamination of the APP reactor built here, was verified by conducting an atmospheric pressure PECVD process under acetylene flow, combined with argon flow at 100 sccm and 500 sccm. The deposition of a polymer coating is confirmed by infrared spectroscopy. X-ray photoelectron spectroscopy shows that the polymer coating contains only 5% of oxygen, which is comparable to the oxygen content in polymer deposits obtained in low-pressure PECVD systems.
A system for measuring gas flow generally including a passive acoustic wave generator disposed in a gas flow stream to passively generate an audio signal through vortex shedding, a sound capturing instrument disposed outside the gas stream to produce an electrical signal representative of the acoustic signal, a temperature sensor to obtain temperature measurements indicative of the temperature of the gas flow stream and a control system for determining the gas flow, such as velocity or flow rate, as a function of the acquired acoustic and temperature measurements. The acoustic wave generator includes a corrugated flow channel whose geometric design is so tuned to generate an acoustic emission whose frequency signature varies as a function of the gas flow velocity. The control system may acquires time-domain acoustic data, and process that data to obtain a frequency-domain representation from which gas velocity or gas flow rate can be determined.
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The lattice Boltzmann method (LBM) has experienced tremendous advances and been well accepted as a popular method for simulating various fluid flow problems in porous media. With the introduction of an effective relaxation time and slip boundary conditions, the LBM has been successfully extended to solve micro-gaseous transport phenomena. As a result, the LBM has the potential to become an effective numerical method for gas flow in shale matrix in slip flow and transition flow regimes. Additionally, it is very difficult to experimentally determine the permeability of extremely low permeable media like shale. An extensive review on a number of slip boundary conditions and Knudsen layer treatments used in LB models for micro-gaseous flow is carried out. Furthermore, potential applications of the LBM in flow simulation in shale gas reservoirs on pore scale and representative elementary volume (REV) scale are evaluated and summarized. Finally, our review indicates that the LBM is capable of capturing gas flow in continuum to slip flow regimes which cover significant proportion of the pores in shale gas reservoirs and identifies opportunities for future research.
Gas flow calibration systems noting accuracy degree and factors contributing to errors
Gas flow rates in Directed Energy Deposition (DED) Additive Manufacturing (AM) can significantly affect the quality of built parts by altering melt pool geometry. Using a DED process replicator and in situ synchrotron radiography, together with analogous experiments in an industrial DED machine, we investigate the impact of carrier gas and shield gas flow rates on build quality. The results reveal that there is a critical shield gas flow rate above which melt pools are flattened, tracks widen, and thus layer thickness decreases. The reduction in layer thickness is most prominent in conditions with low carrier gas flow rate, as the highly turbulent shield gas flow may divert slow moving powder particles away from the melt pool, decreasing capture efficiency. Very high flow rates increase internal porosity, as fast-moving particles impacting the melt pool surface can entrain chamber gas behind them. High gas flow rates also cool the melt pool, creating shallower melt pools with increased thermal gradients near the solidification front, increasing pore entrapment in the solidified track.
A mathematical model and a solution algorithm is developed to study the physics of high temperature heat transfer and material ablation and identify the problems associated with the flow of hydrogen gas at very high temperatures and velocities through pipes and various components of Nuclear Thermal Rocket (NTR) motors. Ablation and melting can be experienced when the inner solid surface of the cooling channels and the diverging-converging nozzle of a Nuclear Thermal Rocket (NTR) motor is exposed to hydrogen gas flow at temperatures around 2500 degrees Kelvin and pressures around 3.4 MPa. In the experiments conducted on typical NTR motors developed in 1960s, degradation of the cooling channel material (cracking in the nuclear fuel element cladding) and in some instances melting of the core was observed. This paper presents the results of a preliminary study based on two types of physics based mathematical models that were developed to simulate the thermal-hydrodynamic conditions that lead to ablation of the solid surface of a stainless steel pipe exposed to high temperature hydrogen gas near sonic velocities. One of the proposed models is one-dimensional and assumes the gas flow to be unsteady, compressible and viscous. An in-house computer code was developed to solve the conservations equations of this model using a second-order accurate finite-difference technique. The second model assumes the flow to be three-dimensional, unsteady, compressible and viscous. A commercial CFD code (Fluent) was used to solve the later model equations. Both models assume the thermodynamic and transport properties of the hydrogen gas to be temperature dependent. In the solution algorithm developed for this study, the unsteady temperature of the pipe is determined from the heat equation for the solid. The solid-gas interface temperature is determined from an energy balance at the interface which includes heat transfer from or to the interface by conduction, convection, radiation, and ablation. Two different ablation models are proposed to determine the heat loss from the solid surface due to the ablation of the solid material. Both of them are physics based. Various numerical simulations were carried out using both models to predict the temperature distribution in the solid and in the gas flow, and then predict the ablation rates at a typical NTR motor hydrogen gas temperature and pressure. Solid mass loss rate per foot of a pipe was also calculated from these predictions. The results are presented for fully developed turbulent flow conditions in a sample SS pipe with a 6 inch diameter.
In this work, we report on the flow effects induced by a nanosecond pulsed helium cold atmospheric pressure plasma jet impinging on a glass substrate. Herein, gas temperature measurements have been performed using optical emission spectroscopy including rotational spectra of OH(A-X) (0,0) and N 2 (C-B) (0,0) and resonance broadening of a helium emission line at 667.8 nm. The measured increase in gas temperature was less than 15 K. We have measured the air concentration distribution in the jet effluent by means of Rayleigh scattering exploiting the large difference in Rayleigh cross-section of air and helium. The obtained results show that the plasma causes a broadening of the helium channel suggesting an enhanced gas velocity and mixing with the ambient air. The impact of the plasma on the jet effluent is polarity dependent and is larger in the case of positive applied voltage pulses. Using an estimation of the increased gas velocity required to obtain the observed air concentrations, we have shown that both gas heating and electrohydrodynamic (EHD) forces related to the propagation of an ionization front are not causing the observed phenomena. The surface charge which can exist for a much longer time than the duration of the applied voltage pulse is the primary cause of the EHD forces on the bulk charges which lead to significant different air concentration profiles in the jet effluent for plasma on and off.
The flow of gas through a wet fine-mesh screen is analyzed in terms of the capillary forces of the liquid wetting the screen and the pressure difference across the screen thickness driving the gas flow. Several different types of time-dependent flow are shown to be possible. The most interesting type is one in which the pressure difference opens small channels in the liquid, which are then closed rapidly by the wetting action of the liquid. The opening and closing exhibit hysteresis, and the flow is highly oscillatory.