Assuring quality and reliability for mariner 4.
Mariner IV spacecraft quality and reliability programs noting in-process inspection, equipment certification, failure modes analysis, etc
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Mariner IV spacecraft quality and reliability programs noting in-process inspection, equipment certification, failure modes analysis, etc
Microcircuit nondestructive IR inspection and equipment used for mask alignments
Mechanized X ray equipment provides nondestructive inspection of structural weldments at various positions on very large tanks. It mechanizes the placement of the film, automates the identification process, adheres to safety requirements, and eliminates all the usual time-consuming manual operations in industrial radiography.
Plastic shoe aids inspection of thin walled stainless steel welded tubing to locate voids or other material defects in critical component equipment. Incorporated in available ultrasonic inspection equipment, it couples the transducer to the tube at desired incident angles.
Portable sandblasting unit rapidly and effectively cleans localized areas on a metal surface. The unit incorporates a bellows enclosure, masking plate, sand container, and used sand accummulator connected to a vacuum system. The bellows is equipped with an inspection window and light for observation of the sanding operation.
A description of the joint design, materials, equipment, qualification testing, inspection methods, and applications involved in performing induction brazing on hyperbolic propellants tubing at Kennedy Space Center. Induction brazing is a form of brazing in which the energy is transmitted to the workpiece by electrical induction; the eddy currents generated in the metal produce heat by resistance losses. Since induction heating is fast and highly localized, undesirable heat effects are minimized and the resulting braze is of high quality.
Quality assurance provisions cover personnel training, radiographic equipment, radiographic test procedures, and inspection and examination of radiographs. Supplementary information includes accept and reject criteria for radiographic inspection of resistors, capacitors, transistors, hybrid microcircuits, diodes, small coils and transformers.
By building a floating isolator box of cork around the test object and using a low frequency transducer, automated conventional C scan equipment is adapted to inspect the object ultrasonically. Vibrations are isolated and reflected noise is reduced.
Investigation of parallel gap soldering of electrical leads resulted in recommendation on material preparation, equipment, process control, and visual inspection criteria to ensure reliable solder joints. The recommendations will minimize problems in heat-dwell time, amount of solder, bridging conductors, and damage of circuitry.
Automation Industries Inc. has had more than $2 million in contracts to produce innovative equipment for the Apollo program. When Marshall Space Flight Center sought a fast nondestructive way to inspect butt welds in aluminum alloys for spacecraft, the company developed a reliable ultrasonic device using multiple transducers called "delta manipulators" which detect lack of weld penetration not readily seen in radiograph automation. Industry soon adapted the ultrasonic equipment to a unique rail inspection device that saves countless man hours. Device is contained in self propelled railroad cars produced and operated by the company to check old track welds for deterioration.
The gust and draft velocities evaluated from acceleration and airspeed-altitude records taken by NACA instruments installed in P-61c airplanes participating in thunderstorm flights 9, 10, and 11 of July 12, 1946, July 17, 1946, and July 18, 1946, respectively, are presented in references 1 and 2 for previous flights. In accordance with a recent discussion with a member of the U.S. Weather Bureau staff, motion-picture records of the pilots' instrument panels for the present flights were inspected to note variations in the readings of a milliammeter used in conjunction with other equipment to indicate ambient air temperature. The inspection indicated that the instrument read zero throughout all traverses.
Blade design aspects most affecting producibility and means of measurement and control of length, scallop, fullness and straightness requirements and tolerances were extensively considered. Alternate designs of the panel seams and edge reinforcing members are believed to offer advantages of seam integrity, producibility, reliability, cost and weight. Approaches to and requirements for highly specialized metalizing methods, processes and equipment were studied and identified. Alternate methods of sail blade fabrication and related special machinery, tooling, fixtures and trade offs were examined. A preferred and recommended approach is also described. Quality control plans, inspection procedures, flow charts and special test equipment associated with the preferred manufacturing method were analyzed and are discussed.
Infrared television system used for fault detection
Carriage-rail assembly effects extreme resolution and position accuracy with little friction, and is applicable to such apparatus as optical benches, inspection fixtures, machine tools, and photographic equipment. Directions for assembly construction are given.
Guidelines are presented for a quality assurance system to be implemented by the manufacturer in support of designing, developing, fabricating, assembling, inspecting, testing, handling, and delivery of equipment being procured for use in public urban mass transit systems. The guidelines apply to this equipment when being procured for: (1) use in revenue service; (2) demonstration of systems that will be revenue producing or used by the public; (3) use as a prototype for follow-on operational/revenue producing equipment procurements; and (4) qualification tests.
This report includes descriptive material on rivet inspection, types of rivets and sizes. Tabular data on shearing strength of rivets at failure, ultimate shear of various rivets, tensile tests of rivet plate, and tensile strength values of riveted joints.
Shadowgraph system projects magnified image on screen so that alignment of small electrodes mounted on electrical discharge machines can be corrected and verified. Technique may be adapted to other machine tool equipment where physical contact cannot be made during inspection and access to tool limits conventional runout checking procedures.
Video electromechanical probe visually inspects and measures internal offset and peaking of welds in relatively large piping. Irregularity dimensions are recorded on peripheral equipment consisting of video tape and X-Y plotter. The probe is used for inspection of vacuum-jacketed liquid lines that cannot be inspected externally.