Energy absorption device Patent
Energy absorption device in high precision gear train for protection against damage to components caused by stop loads
Fredrickson, C. A.↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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The effects of crushing speed on the energy-absorption capability of composite tubes
The energy-absorption capability as a function of crushing speed was determined for Thornel 300-Fiberite 934 (Gr-E) and Kevlar-49-Fiberite 934 (K-E) composite material. Circular cross section tube specimens were crushed at speeds ranging from 0.01 to 12 m/sec. Ply orientations of the tube specimens were (0/ +/- theta)2 and (+/- theta)2 where theta = 15, 45, and 75 deg. Based upon the results of these tests, the energy-absorption capability of Gr-E and K-E was determined to be a function of crushing speed. The magnitude of the effects of crushing speed on energy-absorption capability was determined to be a function of the mechanisms that control the crushing process. The effects of crushing speed on the energy-absorption capability is related to whether the mechanical response of the crushing mechanism that controls the crushing process is a function of strain rate. Energy-absorption capability of Gr-E and K-E tubes ranged between 0 and 35 percent and 20 and 45 percent, respectively, depending upon ply orientation.
Farley, Gary L.↗
The role of fiber and matrix in crash energy absorption of composite materials
Static crushing tests were conducted on tube specimens fabricated from graphite/epoxy, Kevlar/epoxy and hybrid combinations of graphite-Kevlar/epoxy to examine the influence the fiber and matrix constitutive properties and laminate architecture have on energy absorption. Fiber and matrix ultimate failure strain were determined to significantly effect energy absorption. The energy absorption capability of high ultimate failure strain materials (AS-6/F185 and AS-6/HST-7) was less than materials having lower ultimate failure strain. Lamina stacking sequence had up to a 300 percent change in energy absorption for the materials tested. Hybridizing with graphite and Kevlar reinforcements resulted in materials with high energy absorption capabilities that have postcrushing integrity.
Farley, G. L.↗
Energy absorption in composite materials for crashworthy structures
Crash energy-absorption processes in composite materials have been studied as part of a research program aimed at the development of energy absorbing subfloor beams for crashworthy military helicopters. Based on extensive tests on glass/epoxy, graphite/epoxy, and Kevlar/epoxy composites, it is shown that the energy-absorption characteristics and crushing modes of composite beams are similar to those exhibited by tubular specimens of similar material and architecture. The crushing mechanisms have been determined and related to the mechanical properties of the constituent materials and specimen architecture. A simple and accurate method for predicting the energy-absorption capability of composite beams has been developed.
Farley, Gary L.↗
Effect of specimen geometry on the energy absorption capability of composite materials
Static crushing tests were conducted on graphite and Kevlar reinforced epoxy tubes to examine the influence of specimen geometry on the energy absorption capability of composite materials. Tube inside diameter to wall thickness (D/t) ratio was determined to significantly affect the energy absorption capability of composite materials. As D/t ratio decreases, the energy absorption capability increases nonlinearly. The energy absorption capability of K/E tubes was found to be geometrically scalable but energy absorption of Gr/E tubes was not geometrically scalable.
Farley, G. L.↗
Energy-absorption capability and scalability of square cross section composite tube specimens
Static crushing tests were conducted on graphite/epoxy and Kevlar/epoxy square cross section tubes to study the influence of specimen geometry on the energy-absorption capability and scalability of composite materials. The tube inside width-to-wall thickness (W/t) ratio was determined to significantly affect the energy-absorption capability of composite materials. As W/t ratio decreases, the energy-absorption capability increases nonlinearly. The energy-absorption capability of Kevlar epoxy tubes was found to be geometrically scalable, but the energy-absorption capability of graphite/epoxy tubes was not geometrically scalable.
Farley, Gary L.↗
Energy-absorption capability and scalability of square cross section composite tube specimens
Static crushing tests were conducted on graphite/epoxy and Kevlar/epoxy square cross section tubes to study the influence of specimen geometry on the energy-absorption capability and scalability of composite materials. The tube inside width-to-wall thickness (W/t) ratio was determined to significantly affect the energy-absorption capability of composite materials. As W/t ratio decreases, the energy-absorption capability increases nonlinearly. The energy-absorption capability of Kevlar epoxy tubes was found to be geometrically scalable, but the energy-absorption capability of graphite/epoxy tubes was not geometrically scalable.
Farley, Gary L.↗
Experimental investigation of parameters and materials for fragmenting-tube energy- absorption process
Materials for fragmenting tube energy absorption process - spacecraft landing
ENERGY ABSORPTION↗
A method of predicting the energy-absorption capability of composite subfloor beams
A simple method of predicting the energy-absorption capability of composite subfloor beam structure was developed. The method is based upon the weighted sum of the energy-absorption capability of constituent elements of a subfloor beam. An empirical data base of energy absorption results from circular and square cross section tube specimens were used in the prediction capability. The procedure is applicable to a wide range of subfloor beam structure. The procedure was demonstrated on three subfloor beam concepts. Agreement between test and prediction was within seven percent for all three cases.
Farley, Gary L.↗
A method of predicting the energy-absorption capability of composite subfloor beams
A simple method of predicting the energy-absorption capability of composite subfloor beam structure has been developed. The method is based upon the weighted sum of the energy-absorption capability of constituent elements of a subfloor beam. An empirical data base of energy absorption results from circular and square cross section tube specimens were used in the prediction capability. The procedure is applicable to a wide range of subfloor beam structure. The procedure was demonstrated on three subfloor beam concepts. Agreement between test and prediction was within seven percent for all three cases.
Farley, Gary L.↗
Energy-absorption capability of composite tubes and beams
In this study the objective was to develop a method of predicting the energy-absorption capability of composite subfloor beam structures. Before it is possible to develop such an analysis capability, an in-depth understanding of the crushing process of composite materials must be achieved. Many variables affect the crushing process of composite structures, such as the constituent materials' mechanical properties, specimen geometry, and crushing speed. A comprehensive experimental evaluation of tube specimens was conducted to develop insight into how composite structural elements crush and what are the controlling mechanisms. In this study the four characteristic crushing modes, transverse shearing, brittle fracturing, lamina bending, and local buckling were identified and the mechanisms that control the crushing process defined. An in-depth understanding was developed of how material properties affect energy-absorption capability. For example, an increase in fiber and matrix stiffness and failure strain can, depending upon the configuration of the tube, increase energy-absorption capability. An analysis to predict the energy-absorption capability of composite tube specimens was developed and verified. Good agreement between experiment and prediction was obtained.
Farley, Gary L.↗
Effect of fiber and matrix maximum strain on the energy absorption of composite materials
Static crushing tests were conducted on graphite composite tubes to examine the influence of fiber and matrix maximum strain at failure on the energy absorption capability of graphite reinforced composite material. Fiber and matrix maximum strain at failure were determined to significantly effect energy absorption. The higher strain at failure composite material system, AS-4/5245, exhibited superior energy absorption capability compared to AS-4/934, T300/5245 or T300/934 composite material. Results of this investigation suggest that to achieve maximum energy absorption from a composite material a matrix material that has a higher strain at failure than the fiber reinforcement should be used.
Farley, G. L.↗
Relationship between mechanical-property and energy-absorption trends for composite tubes
U.S. Army helicopters are designed to dissipate prescribed levels of crash impact kinetic energy without compromising the integrity of the fuselage. Because of the complexity of the energy-absorption process it is imperative for designers of energy-absorbing structures to develop an in-depth understanding of how and why composite structures absorb energy. A description of the crushing modes and mechanisms of energy absorption for composite tubes and beams is presented. Three primary crushing modes of composite structures including transverse shearing, lamina bending, and local buckling are described. The experimental data presented show that fiber and matrix mechanical properties and laminate stiffness and strength mechanical properties cannot reliably predict the energy-absorption response of composite tubes.
Farley, Gary L.↗
Architected Liquid Crystal Elastomer Lattices with Programmable Energy Absorption
Architected LCE lattices are fabricated with flow-induced alignment via direct ink writing and systematically characterized their shape morphing, stiffness, and energy absorption behavior across strain rates spanning six orders of magnitude from 10 −3 to 10 3 s −1 . It is shown that architected liquid crystal elastomer (LCE) lattices exhibit superior energy absorption compared to their non-mesogenic (silicone) counterparts. Importantly, the LCE-to-silicone energy absorption ratios are up to 18-fold higher at the highest strain rate tested. A finite element model that captures their shape-morphing response is developed, which exhibits excellent agreement with the experimental observations. In conclusion, the work opens new avenues for designing and fabricating LCE lattices with programmable alignment, shape morphing, and mechanics.
active lattices↗
Energy absorption of composite materials
Results of a study on the energy absorption characteristics of selected composite material systems are presented and the results compared with aluminum. Composite compression tube specimens were fabricated with both tape and woven fabric prepreg using graphite/epoxy (Gr/E), Kevlar (TM)/epoxy (K/E) and glass/epoxy (Gl/E). Chamfering and notching one end of the composite tube specimen reduced the peak load at initial failure without altering the sustained crushing load, and prevented catastrophic failure. Static compression and vertical impact tests were performed on 128 tubes. The results varied significantly as a function of material type and ply orientation. In general, the Gr/E tubes absorbed more energy than the Gl/E or K/E tubes for the same ply orientation. The 0/ + or - 15 Gr/E tubes absorbed more energy than the aluminum tubes. Gr/E and Gl/E tubes failed in a brittle mode and had negligible post crushing integrity, whereas the K/E tubes failed in an accordian buckling mode similar to the aluminum tubes. The energy absorption and post crushing integrity of hybrid composite tubes were not significantly better than that of the single material tubes.
Farley, G. L.↗
Dynamic energy absorption characteristics of an aluminum frangible tube
Dynamic energy absorption characteristics of aluminum frangible tube - load tests
ENERGY ABSORPTION↗
An investigation of a deforming energy- absorption system for space-vehicle landings
Deforming energy absorption system for protection of space vehicle during impact landing
LANDING↗
Energy absorption of architectured PrintCast interpenetrating composites in tension
Additively manufactured (AM) metal-metal composites consisting of PrintCasted 316 L austenitic stainless-steel lattice structures infiltrated with A356 casting alloy, have recently been developed for use in high energy absorption systems with potential applications ranging from static load bearing to dynamic blast containment structures. This system has a unique mechanical behavior as the volume fraction of lattice increases showing a transition from localized to de-localized failure and dramatic increase in energy absorption capability. In this work, PrintCast A356/316 L composite tensile specimens were produced with lattice volume fractions ranging from 20 % to 50 % to capture the range of this behavior. Finite element simulations support neutron diffraction measurements of stress state. Results illustrate that in tension, the reinforcement material is in tension while the matrix support material is in compression, information offering significant insight into the transition to de-localized failure. Moreover, the simulation results provide further insight into how interfacial bonding (or lack of bonding) affects the energy absorption capabilities of the PrintCast composites.
36 MATERIALS SCIENCE↗