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At least 19 records

Electroexplosive device

An electroexplosive device is presented which employs a header having contact pins hermetically sealed with glass passing through from a connector end of the header to a cavity filled with a shunt layer of a new nonlinear resistive composition and a heat-sink layer of a new dielectric composition having good thermal conductivity and capacity. The nonlinear resistive layer and the heat-sink layer are prepared from materials by mixing with a low temperature polymerizing resin. The resin is dissolved in a suitable solvent and later evaporated. The resultant solid composite is ground into a powder, press formed into the header and cured (polymerized) at about 250 to 300 F.

Menichelli, V. J.

Effects of nuclear radiation and elevated temperature storage on electroexplosive devices

Aerospace type electroexplosive devices (EEDs) were subjected to nuclear radiation. Components and chemicals used in the EEDs were also included. The kind of radiation and total dosage administered were those which may be experienced in a space flight of 10 years duration, based on information available at this time. After irradiation, the items were stored in elevated constant-temperature ovens to accelerate early effects of the exposure to radiation. Periodically, samples were withdrawn for visual observation and testing. Significant changes occurred which were attributed to elevated-temperature storage and not radiation.

Menichelli, V. J.

A varistor technique to reduce the hazards of electrostatics to electroexplosive devices

Inherent to the design and construction of electroexplosive devices is a vulnerability to inadvertent initiation from electrostatic discharges. The small spacing (approx. 1 mm) between the bridgewire circuits and the body and between bridgewire circuits afford easy breakdown paths for electrostatic voltages. In some cases where metallic component pyrotechnic materials are loaded onto the bridgewire circuits the susceptability to inadvertant initiation is increased. An approach to solving this problem is reported based on the application of a new varistor (nonlinear resistor) material. Certain formulations of metal oxides normally have electrically nonconductive characteristics. However, at selective potentials they become conductive. By proper design and incorporation into electroexplosive devices a variety of breakdown potentials can be achieved. The breakdown potential of the varistor element can be adjusted to meet the requirements of the particular electroexplosive device. The varistor element can also be incorporated in an area isolated from the explosive or pyrotechnic material. Adaptation of this technique to a specific electroexplosive device and the resulting test data are presented.

Menichelli, V. J.

Thermal coupling apparatus for electroexplosive devices

This paper describes the equipment for nondestructive testing of electroexplosive devices using a thermal coupling technique. The technique utilizes a self-balancing bridge to apply a nominal amount of power to the bridge wire of the device. The bridge wire behaving as a thermal sensor detects heat flow into the device when heat is preferentially directed down the center of the explosive column toward the bridge wire. Thermal equilibrium is upset and the change in power from the self-balancing bridge is measured directly in watts. Faults such as omissions, incorrect materials, contamination, and so on, can be detected by observing the rate of heat flow to the bridge wire. The response is indicative of the thermal resistance and diffusivity of the system. The paper also presents data on electroexplosive devices loaded with inert and explosive materials.

Menichelli, V. J.

Evaluation of electroexplosive devices by nondestructive test techniques and impulsive waveform firings

Special requirements of the space industry for more detailed knowledge of the quality and reliability of each electroexplosive device (EED) selected for use aboard a spacecraft are described. Statistical methods do not practically demonstrate the high reliability needed. To close this gap, nondestructive test techniques and instrumentation for 1-W/1-A no-fire devices have been developed. Several lots of squibs have been evaluated using these techniques and instrumentation. They yield data as to the quality and normal behavior of each electroexplosive device without firing or degrading the unit. Performance data were obtained by initiating the EED's with an impulsive waveform and sensing the initiation characteristics, sensitivity, and output.

Menichelli, V. J.

Response of electroexplosive devices to impulsive waveforms.

The firing characteristics of insensitive electroexplosive devices to certain impulsive waveforms have been investigated. For these waveforms, energy is delivered in a time short compared to the thermal time constant and therefore cooling plays a negligible role. One waveform is a terminated capacitor discharge wherein the regular discharge of a capacitor is terminated at a preset point. Another is a half-sine wave pulse. The theory, design, and application of both impulsive waveform generators are presented together with certain limited experimental observations.

Rosenthal, L. A.

Terminated capacitor-discharge firing of electroexplosive devices.

By terminating the discharge of energy into an insensitive electroexplosive device, firing-energy parameters can be determined. A simple capacitor-discharge system providing exponential pulses terminated at an adjustable width is described. Basic theory and application to testing are discussed.

Rosenthal, L. A.

Testing electroexplosive devices by programmed pulsing techniques

A novel method for testing electroexplosive devices is proposed wherein capacitor discharge pulses, with increasing energy in a step-wise fashion, are delivered to the device under test. The size of the energy increment can be programmed so that firing takes place after many, or after only a few, steps. The testing cycle is automatically terminated upon firing. An energy-firing contour relating the energy required to the programmed step size describes the single-pulse firing energy and the possible sensitization or desensitization of the explosive device.

Rosenthal, L. A.

Fault determinations in electroexplosive devices by nondestructive techniques

Several nondestructive test techniques were developed for electroexplosive devices. The bridgewire responds, when pulsed with a safe level current, by generating a characteristic heating curve. The response is indicative of the electrothermal behavior of the bridgewire-explosive interface. Bridgewires which deviate from the characteristic heating curve were dissected and examined to determine the cause of the abnormality. Deliberate faults were fabricated into squibs. The relationship of the specific abnormality and the fault associated with it is demonstrated.

Menichelli, V. J.

Simple non-destructive tests for electroexplosive devices

Electrothermal behavior of bridgewire-explosive interface is defined by pulsing electroexplosive device with a safe level of current and examining the resistance variation of bridgewire. Bridgewire provides signal which describes average wire temperature and heat sinking to the explosive and enclosure.

Rosenthal, L. A.

Low cost, combined radio frequency and electrostatic protection for electroexplosive devices

Attenuation Technology Inc. (ATI) has developed a series of ferrite attenuators for protecting electroexplosive devices (EED's) from inadvertent actuation due to RF exposure. ATI's first attenuator was fabricated using the MN 67 ferrite formulation. That attenuator protected EED's from both pin-to-pin and pin-to-case RF exposure. Those attenuators passed MIL STD 1385B testing when used in electric blasting caps (EBC), electric squibs, and firing line filters made for the US Navy.

Dow, Robert L.