Zipper-type electrical connectors
Electrical connector is described of zipper-like configuration, in which sequentially interlocking tines serve as electrical contacts or insulators.
Levoe, C. E.↗
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Results for “ELECTRIC CONNECTOR”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Improved quick-disconnect electrical connector
Electrical connector is fitted with an O ring, moisture-proof seal, is shielded in both the mated and unmated positions, and is equipped with one keying and three locking spheres.
Horton, R. F.↗
Improved universal electrical connector
Universal electrical connector for use with various types of electric cable, inserts, and pin styles is described. Connector may be used over variety of environmental conditions. Details of construction are discussed. Illustrations of connector are included.
Kennedy, B. W.↗
Lunar Dust-Tolerant Electrical Connector
An electrical connector was developed that is tolerant of the presence of lunar dust. Novel features of the connector include the use of a permeable membrane to act both as a dust barrier and as a wiper to limit the amount of dust that makes its way into the internal chamber of the connector. The development focused on the Constellation lunar extravehicular activity (EVA) spacesuit s portable life support system (PLSS) battery recharge connector; however, continued research is applying this technology to other lunar surface systems such as lunar rover subsystems and cryogenic fluid transfer connections for in-situ resource utilization (ISRU) applications. Lunar dust has been identified as a significant and present challenge in future exploration missions. In addition to posing contamination and health risks for human explorers, the interlocking, angular nature of lunar dust and its broad grain size distribution make it particularly harmful to mechanisms with which it may come into contact. All Apollo lunar missions experienced some degree of equipment failure because of dust, and it appears that dust accumulation on exposed material is unavoidable and difficult to reverse. Both human EVA and ISRU activities are on the mission horizon and are paramount to the establishment of a permanent human base on the Moon. Reusable and dust-tolerant connection mechanisms are a critical component for mission success. The need for dust-tolerant solutions is also seen in utility work and repair, mass transit applications, construction, mining, arctic and marine environments, diving (search and rescue), and various operations in deserts, where dust or sand clogging and coating different mechanisms and connections may render them difficult to operate or entirely inoperable.
Herman, Jason↗
Right-Angle Mechanized Electrical Connector
Right-angle electrical connector embedded in mechanism accommodates some initial misalignment and aligns itself. Connection and disconnection effected with relatively small forces and torques and simple movements. Actuated by one gloved hand or by robotic manipulator. Useful in underwater, nuclear, hot, cold, or toxic environments in which connections made or broken by heavily clothed technicians or by robots.
Collins, Clint A.↗
Lightweight electrical connector split backshell
An electrical connector split backshell is provided, comprising two substantially identical backshell halves. Each half includes a first side and a cam projecting therefrom along an axis perpendicular thereto, the cam having an alignment tooth with a constant radius and an engagement section with a radius that increases with angular distance from the alignment tooth. Each half further includes a second side parallel to the first side and a circular sector opening disposed in the second side, the circular sector opening including an inner surface configured as a ramp with a constant radius, the ramp being configured to engage with an engagement section of a cam of the other half, the circular sector opening further including a relieved pocket configured to receive an alignment tooth of the cam of the other half. Each half further includes a back side perpendicular to the first and second sides and a wire bundle notch disposed in the back side, the wire bundle notch configured to align with a wire bundle notch of the other half to form a wire bundle opening. The two substantially identical halves are rotatably coupled by engaging the engagement section of each half to the ramp of the other half.
Goldman, Elliot↗
An electrical connector pin protector
Spring loaded insert protects electrical connector pins from being bent due to improper mating, or probing the pins with a screwdriver. This device modifies existing electrical connectors using only springs and retaining pins.
Mc Quillen, R. B.↗
Spacecraft Electrical Connector Selection and Application Processes
This assessment was initiated by the NASA Engineering & Safety Center (NESC) after a number of recent "high profile" connector problems, the most visible and publicized of these being the problem with the Space Shuttle's Engine Cut-Off System cryogenic feed-thru connector. The NESC commissioned a review of NASA's connector selection and application processes for space flight applications, including how lessons learned and past problem records are fed back into the processes to avoid recurring issues. Team members were primarily from the various NASA Centers and included connector and electrical parts specialists. The commissioned study was conducted on spacecraft connector selection and application processes at NASA Centers. The team also compared the NASA spacecraft connector selection and application process to the military process, identified recent high profile connector failures, and analyzed problem report data looking for trends and common occurrences. The team characterized NASA's connector problem experience into a list of top connector issues based on anecdotal evidence of a system's impact and commonality between Centers. These top issues are as follows, in no particular rank order: electrically shorted, bent and/or recessed contact pins, contact pin/socket contamination leading to electrically open or intermittencies, connector plating corrosion or corrosion of connector components, low or inadequate contact pin retention forces, contact crimp failures, unmated connectors and mis-wiring due to workmanship errors during installation or maintenance, loose connectors due to manufacturing defects such as wavy washer and worn bayonet retention, damaged connector elastomeric seals and cryogenic connector failure. A survey was also conducted of SAE Connector AE-8C1 committee members regarding their experience relative to the NASA concerns on connectors. The most common responses in order of occurrence were contact retention, plating issues, worn-out or damaged coupling mechanisms, bent pins, contact crimp barrel cracking and torn seals. In addition to these common themes, responses included issues with markings, dimensional errors on the build, contact/socket damage (handling), manufacturing defects and customer misapplication and mishandling. The NESC team concluded that considering the large quantity and wide variety of connectors successfully flown on human and robotic space applications, the number of failures is quite low. However, "high profile" failures with significant cost, schedule, safety, and/or mission success impacts continue to occur. It was also concluded that connector failures occur throughout a system's life-cycle with the majority of connector issues application related. A number of recommendations were identified for improving NASA connector selection processes and overall space connector reliability and performance.
Iannello, Chris↗
Mechanized Electrical Connector With Drive Adapter
Mechanized right-angle electrical connector configured with and without removable handle. Resembles (but does not operate in same way as) one described in "Right-Angle Mechanized Electrical Connector" (LEW-15465). Handle attached to engage mechanized connector with, or disengage it from, receptacle. If handle removed while connector fully engaged with receptacle, then connector and receptacle remain locked in engagement. Actuated manually or robotically.
Collins, Clinton A.↗
Electrical connector pin with wiping action
Electrical connector pin with wiping action to assure reliable contact
Stella, A. J.↗
Miniature, shielded electrical connector with strain relief
An electrical connector assembly includes a wire bundle having at least one wire with a metal shield surrounding at least a portion of the wire. The shield has an end portion and provides electromagnetic interference protection to the wire. A backshell includes a body and a cover secured to the body together defining an internal cavity with the wire at least partially arranged within the cavity. The backshell provides EMI protection for the portion of the wire bundle not covered by the shield. The backshell includes a hole in a wall of either the body or the cover with the end portion of the shield extending through the hole. The clamp is secured about the body and the cover with the end portion of the shield arranged between the clamp and the backshell grounding the shield to the backshell. The clamp forces the backshell into engagement with the wire bundle to provide strain relief for the wire bundle.
Diep, Chuong H.↗
Usability testing and requirements derivation for EMU-compatible electrical connectors
On-orbit servicing of payloads is simplified when a spacecraft has been designed for serviceability. A key design criterion for a serviceable spaceraft is standardization of electrical connectors. This paper investigates the effects of extravehicular mobility unit (EMU) glove size, connector size, and connector type on usability of electrical connectors. An experiment was conducted exploring participants' ability to mate and demate connectors in an evacuated glovebox. Independent variables were two EMU glove-sizes, five connector size groups, and seven connector types. Significant differences in performance times and heart rate changes during mate and demate operations were found. Subjective assessments of connectors were collected from participants with a usability questionnaire. The data were used to derive design recommendations for a NASA-recommended EMU-compatible electrical connector.
Reaux, Ray A.↗
Watertight low-cost electrical connector
Fabrication is described of waterproof electrical connector assembly for use with Teflon jacketed cables and constructed so that assembly will remain sealed under extreme environmental conditions. Conditions are specified as: pressure from vacuum to atmospheric; temperature from 280 K to 450 K; exposure to saturated steam; and steam suddenly introduced into vacuum.
Dudenhoefer, J. E.↗
Tool for Torquing Circular Electrical-Connector Collars
An improved tool has been devised for applying torque to lock and unlock knurled collars on circular electrical connectors. The tool was originally designed for, and used by, astronauts working in outer space on the Hubble Space Telescope (HST). The tool is readily adaptable to terrestrial use in installing and removing the same or similar circular electrical connectors as well as a wide variety of other cylindrical objects, the tightening and loosening of which entail considerable amounts of torque.
Gaulke, Kathryn↗
Interfacial insert for electrical connectors
The development of interfacial inserts for improved electric connectors is discussed. The inserts were manufactured from epoxy resins. The design features of the inserts and the manufacturing equipment are described. The reliability test program is reported. Drawings of the interfacial inserts are provided.
Macavay, D.↗
Guide For Assembly Of Electrical Connector
Assembly guide aligns two mating parts of electrical connector to prevent bending of connector pins. Consists of two closely fitting cylindrical sleeves, one sliding within the other. When sleeves engaged, parts of connector are concentric. Connector nut threaded into engagement, spring clips extracted, and sleeves removed from mated connector.
Williams, Elroy C.↗
Modified electrical connector
A removable interfacial insulator design concept is described that simplifies electrical connector repairability when damage occurs to male electrical contacts or resilient interfacial seal.
Yamamoto, S.↗
Separation tool for multipin electrical connectors
A hydraulic tool for safely separating one multipin electrical connector from another is presented. The separation tool consists of a master cylinder which operates a pair of slave cylinders. Each slave cylinder has a corresponding operative shaft and an extraction tab. The slave cylinders are spaced apart from one another so that they may be positioned on either side of mated connector pairs of different sizes and so that their extraction tabs may be slid between the connectors. When the master cylinder's plunger is operated, its operation is hydraulically transmitted to the operative shafts of the slave cylinders which extend outward and, once pressed against a substrate, causes the slave cylinders and corresponding extractor tabs to move away and separate one connector from the other. A second preferred separation tool includes an additional pair of extractor tabs, one at the end of each operative shaft, so that the tool can be used to separate a mated connector pair hanging in free space.
Larry D Smith↗