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Decontaminant delivery and application methods to enhance decontamination process and efficacy

The objective for the experimental effort was to provide validation for the electrostatic aerosol transport models for particle size and deposition rate and to determine the feasibility of an electrostatic spray process in delivering non-corrosive decontaminants to complex interior spaces, such as an aircraft. The project utilized ITW (Illinois Tool Works) rotary atomizing induction charged nozzle to disperse small, charged droplets of liquid decontaminants uniformly through a contaminated space. Particle size and deposition studies were conducted prior to the feasibility study where the ITW nozzle was optimized and characterized for two decontaminants: EasyDeconTM200 (DF-200) and Steriplex® SD. In addition to the validation studies, two feasibility studies were conducted with anthrax simulant (B. atrophaeus) and sarin simulant (diphenol chlorophosphate, DPCP). Running parameters for the two studies varied according to the starting contaminant challenges (1.0 x 108 CFU/m 2 for B. atrophaeus and 1.0 g/m 2 for DPCP), the amount of decontaminant deposition, and, finally, decontaminant to agent contact time. Results for the DPCP study confirm that our spray method met and exceeded the threshold criteria of <10 mg/m 2 , postdecontamination, for Teflon and aluminum coupons. Results from this study also showed that polycarbonate and rubber coupons can be reduced by <98% and <92%, respectively. Results for the B. atrophaeus study presented a slightly different challenge due to coupon size, however, increasing the size of the coupon confirmed that it is possible for our spray method to meet the threshold criteria of <100 CFU/m 2 . In addition, a computational model was developed in ANSYS Fluent to solve for the air flow, space charge, electric field, and droplet motion involved in electrostatic aerosol transport. Comparison of the model to experiments resulted in good agreement in deposition pattern and total mass deposited on surfaces. Finally, as a consequence of this project, the methodology used for decontamination could be used to improve future contamination scenarios by eliminating or reducing contaminant hazards, thereby allowing equipment and/or facilities, previously unusable, to be reclaimed rather than discarded, resulting in an overall cost savings to the customer.

36 MATERIALS SCIENCE↗

Chemical System Decontamination at PWR Power Stations Biblis A and B by Advanced System Decontamination by Oxidizing Chemistry (ASDOC-D) Process Technology - 13081

For chemical decontamination of PWR primary systems the so called ASDOC-D process has been developed and qualified at the German PWR power station Biblis. In comparison to other chemical decontamination processes ASDOC-D offers a number of advantages: - ASDOC-D does not require separate process equipment but is completely operated and controlled by the nuclear site installations. Feeding of chemical concentrates into the primary system is done by means of the site's dosing systems. Process control is performed by standard site instrumentation and analytics. - ASDOC-D safely prevents any formation and precipitation of insoluble constituents - Since ASDOC-D is operated without external equipment there is no need for installation of such equipment in high radioactive radiation surrounding. The radioactive exposure rate during process implementation and process performance may therefore be neglected in comparison to other chemical decontamination processes. - ASDOC-D does not require auxiliary hose connections which usually bear high leakage risk. The above mentioned technical advantages of ASDOC-D together with its cost-effectiveness gave rise to Biblis Power station to agree on testing ASDOC-D at the volume control system of PWR Biblis unit A. By involving the licensing authorities as well as expert examiners into this test ASDOC-D received the official qualification for primary system decontamination in German PWR. As a main outcome of the achieved results NIS received contracts for full primary system decontamination of both units Biblis A and B (each 1.200 MW) by end of 2012. (authors)

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Preliminary Evaluation of Decontamination Agent and Ion Exchange Resin Requirements for System Decontamination of a Nuclear Power Plant

Generally, the oxide film formed on the surface of the structure materials in Light-Water-Reactor is a metal oxide such as iron, nickel and chromium. Iron and nickel in these metal oxides are removed in reduction process and chromium is removed in oxidation process. The amount of the oxidizing and reducing agent for effectively removing the oxide film through system decontamination depends on the properties of the oxide film. In this paper, the amount of decontamination agent required for WH 2-Loop PWR (KORI-1 unit) system decontamination using permanganic acid as the oxidizing agent and oxalic acid as the reducing agent, and ion exchange resin required to finally remove dissolved metal ions and decontamination agent were preliminarily evaluated.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Nuclear Decontamination Evolution and Revolution - 20349

Decontamination, one of the oldest practices in the nuclear industry, is about to change. While no single approach to decontamination is appropriate in all situations, decontamination of highly contaminated surfaces is historically viewed as difficult and/or marginally effective and fixatives and strippable coatings are often called on to manage time sensitive contamination control issues. The deferral of proper decontamination can lead to accumulated concentrations of radioactive material increasing the risk of cross-contamination of workers and equipment while also increasing radiation levels, which further discourages decontamination. The results of the subject testing demonstrate that superior decontamination factors are readily achievable and the ALARA benefit of decontamination is viable through advanced decontamination technologies in conjunction with innovative application techniques. The collateral benefits will save countless radiological man-hours and personnel radiological exposure. The appropriate use of radiological decontamination techniques can prevent or limit the adverse effects of highly radioactive contamination in the work area. High levels of radiological contamination are typically associated with some of the most physically demanding work in the nuclear industry. Additionally, working in highly contaminated environments increases the risk of exposure to elevated levels of airborne radioactivity and radiation from the source term of the contamination, particularly in hard to reach areas or complex equipment. Veolia's Alaron Nuclear Services (Alaron), a fully integrated nuclear facility, has provided the nuclear industry waste treatment, consolidation, repackaging, and broad decontamination services for almost 35 years. In looking at solutions for its customers, as well as for their own facility, Alaron has recently collaborated with Environmental Alternatives, Inc. (EAI), which has provided innovative solutions addressing difficult nuclear decontamination and industrial cleaning challenges since 1989. This broad range of experience along with the products to support the work created an ideal partner for Alaron's needs at their facility. The benefits of collaboration were immediately recognizable to the management of both companies although the decontamination challenge was significant. Due to the nature of the services offered, contamination at the Alaron facility is routine. The recent decontamination experience at Alaron utilized an innovative surfactant process that quickly produces remarkably higher decontamination factors for both removable surface contamination and fixed contamination. Considering the time to decontaminate areas historically designated for high radiological hazard work, the results from this decontamination effort not only reduced contamination levels but also significantly lowered exposure rates in the working environment. The relative ease with which the surfactant is applied, combined with extraordinary decontamination test results, indicates the potential to alter current radiological work processes in a way that improves worker comfort, and removes radiological engineering barriers, allowing Alaron to complete complex radiological tasks more efficiently and effectively. In a series of two simple applications of the decontamination agent to contaminated high bay vertical surfaces, as well as a variety of horizontal and vertical surfaces with variable porousness and surface sealants, there was an overall reduction in removable contamination of approximately 73% with a reduction in area dose of approximately 93%. The results indicate additional reduction in fixed contamination with application of the surfactant. These values are much higher than experienced with more traditional decontamination agents. In conjunction with demonstrating EAI's surfactant on room surfaces, additional studies were conducted on complex geometry equipment including waste processing equipment, tools, and heavily contaminated parts normally handled from Alaron's customers. Evaluations were made with straight application of EAI's surfactant as well as adding additional techniques to the treatment which afforded revolutionary improvements in the levels of contamination removed. Successful decontamination with up to 95% reduction in removable contamination with just one application were demonstrated in several of the trials. This paper outlines the planned approach to use this technology, the variety of surfaces and equipment treated, and the results of the decontamination efforts. Furthermore, this paper discusses options for pretreatment of certain heavily contaminated equipment prior to employees handling and/or working with the equipment. The potential for dose saving and the reduced risk of cross-contamination with the added benefit of lower PPE requirements, produces an enormous potential for cost and time savings. Attendees will benefit from Alaron's experiences and more fully understand the capabilities of EAI's decontamination process. With the variety of contamination agents, forms and surfaces on which the technology was demonstrated, the information will be valuable to a broad cross-section of industry users. The significance of this report demonstrates superior decontamination factors are achievable utilizing the next evolution of decontamination technology and that the ALARA benefits of decontamination are available through advanced and modern decontamination efforts. The collateral benefits will save countless radiological man-hours and valuable personnel radiological exposure. (authors)

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Robotic Underwater Decontamination Services for Nuclear Applications-18464

Successful Underwater Robotic Decontamination Demonstrates Dose-Saving And Outage-Shortening Technology Diakont successfully provided underwater robotic decontamination services on a North American nuclear power plant's refueling cavity and dryer-separator pool in Spring 2017 using a new tool system. Historically, nuclear plant operators have conducted cleaning and decontamination of these surfaces manually, after draining water from the space. However manual decontamination is slow, and can result in excessive personnel dose exposure. The underwater robotic decontamination services present a vast improvement over manual decontamination because it reduces personnel dose exposure, reduces radwaste, doesn't impact plant chemistry, and doesn't risk inadvertently spreading contamination. Also the new decontamination method avoids the risk of personnel injury and component damage associated with hydrolasing. And by performing the decontamination robotically while the cavities are flooded, in many cases the critical path outage schedule can be shortened. Able to decontaminate horizontal, vertical, and curved surfaces, the decontamination tools easily navigate to areas within flooded cavities that are inaccessible to previous solutions, performing decontamination in parallel to other activities including fuel movement. Also, unlike other legacy solutions, the new tools do not require continuous use of an overhead crane or other method of suspension while performing the decontamination activities. The ROV-type decontamination tool attaches and drives along the cavity and component surfaces using a high-force, no-flow vortex generator, even in the presence of Residual Heat Removal (RHR) or shutdown cooling flow. Efficient, effective cleaning is performed using a rugged brushing action to detach the crud, while vacuuming it away at high flow rates to a submerged filter. At the Spring 2017 refueling outage, the decontamination services with the new methodology were so effective that no additional manual cavity decontamination was required after drain-down. Using the tool's ability to swim, attach, and crawl, field technicians decontaminated the majority of the surfaces designated by the plant operator. Preliminary surveys indicated that all contamination levels were reduced to <50 K dpm/100 cm{sup 2}, helping the utility meet their INPO/Industry collective radiation exposure goals. The new cleaning and decontamination services are ideal for servicing various underwater areas within nuclear power plants such as refueling cavities, BWR-6 drywell heads, spent fuel pools, cask loading pools and fuel transfer canals. (authors)

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Modification of the Decontamination Facility at the Kruemmel NPP - 13451

In February 2009, Siempelkamp Nukleartechnik GmbH was awarded the contract for the design, manufacture, delivery and construction of a new Decontamination Facility in the controlled area for Kruemmel NPP. The new decontamination equipment has been installed according to the state of art of Kruemmel NPP. The existing space required the following modification, retrofitting and reconstruction works: - Demounting of the existing installation: to create space for the new facility it was necessary to dismantle the old facility. The concrete walls and ceilings were cut into sizes of no more than 400 kg for ease of handling. This enabled decontamination so largest possible amount could be released for recycling. All steel parts were cut into sizes fitting for iron-barred boxes, respecting the requirement to render the parts decontaminable and releasable. - Reconstructing a decontamination facility: Reconstruction of a decontamination box with separate air lock as access area for the decontamination of components and assemblies was conducted using pressurized air with abrasives (glass beads or steel shots). The walls were equipped with sound protection, the inner walls were welded gap-free to prevent the emergence of interstices and were equipped with changeable wear and tear curtains. Abrasive processing unit positioned underneath the dry blasting box adjacent to the two discharge hoppers. A switch has been installed for the separation of the glass beads and the steel shot. The glass beads are directed into a 200 l drum for the disposal. The steel shot was cleaned using a separator. The cleaned steel shot was routed via transportation devices to the storage container, making it available for further blasting operations. A decontamination box with separate air lock as access area for the decontamination of components and assemblies using high pressure water technology was provided by new construction. Water pressures between 160 bar and 800 bar can be selected. The inner walls are welded gap-free and all rough edges are rounded off. All wetted parts are steel grade 1.4301 or higher. In an extension to the high pressure water decontamination box, 2 ultrasonic ponds and one washing station for small components as provide by new construction. A long pond with 3.25 m length for the decontamination of large components (e.g. turbine blades, pump rotors, driving rods) was installed. For the handling heavy components, a 2 t crane was installed. New construction of a mechanical effluent treatment facility including oil separator was connected to the existing effluent storage tank provided by the customer. One exhaust air filtration system is provided for each decontamination box, with the following requirements. The exhaust air is sent back to the room (recirculated air system). Dry blasting box including raw separator with dust collection in 200 l drum, filter for suspended particles; High pressure water decontamination box and wet area with water separator, pre-separator, filter for suspended particles. Installation of a steel platform at building height +12.85 above the decontamination boxes + 8.50 m for the erection of the high pressure water facilities, the recirculating air filter system, the air compressor and the respiratory air supply unit. The aforementioned components are placed on the steel platform and have been encased in a sound-lowering and accessible manner. New construction of the entire E and C technology for the TU system including modification of the supply lines from the switch gear. All devices are to be operated automatically. Dry blasting box, high pressure water decontamination box and wet area are designed to guarantee a unitary 'exterior view' of the decontamination facility. (authors)

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Performance Evaluation of Decontamination Foam Containing Mesoporous silica NPs - 18453

It is necessary to secure decontamination technology that is easy to apply and minimizes the generation of secondary waste for large-scale equipment and large-area decontamination, which are difficult to be applied structurally when massive repairs or the decommissioning of a nuclear facility are required. In this respect, decontamination foam has a potentially wide application in the removal of contaminants from metallic walls, overhead surfaces, and elements of complex components and facilities. The decontamination efficiency can be enhanced by improving the contact time between the chemical decontamination agents and the contaminated surface through the introduction of stabilizers into the decontamination foam. In this study, the stability of a decontamination foam containing mesoporous silica NPs as a stabilizer and the decontamination performance of radioactive isotope contaminated specimens were evaluated. A process for waste liquid treatment after foam decontamination was also proposed. Decontamination performance tests using RI contaminated specimens were carried out in a decontamination foam prepared only with a solution containing only 1 wt% EM100 surfactant, and in a decontamination foam prepared with a solution containing 1 wt% EM100 surfactant and 1 wt% of various silica NPs. The stability of the decontamination foam was increased owing to the addition of various types of silica NPs. In particular, the liquid film thickness of the decontamination foam containing mesoporous silica NPs was the largest. As a result, the decontamination coefficient for RI contaminated specimens increased as the thickness of the foam liquid film increased owing to the longer contact time between the RI contaminated specimen and the chemical decontamination agent as the thickness of the foam liquid film increased. (authors)

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Current Status of Decommissioning Plans and Chemical Decontamination of Metal Scraps in Chinshan NPP - 19304

The decommissioning of nuclear facilities has become a significantly attractive and worldwide topic due to the end of lifetime of many nuclear power plants within next coming years. In Taiwan, Chinshan nuclear power plant owned by the Taiwan Power Company will be the first candidate to be decommissioned according to the Nuclear Reactor Facilities Regulation Act. The Chinshan nuclear power plant located in New Taipei City has two units of 636 MWe boiling water reactors (BWRs) for the generation of 9 billion kWh of electricity per year. The date of cessation of operation of Unit No. 1 and Unit No. 2 will be December in 2018 and July in 2019, respectively. Based on the Regulations for the Review and Approval of Applications for a Decommissioning Permit of Nuclear Reactor Facilities, Taiwan Power Company have submitted a decommissioning plan of Chinshan nuclear power plant to the authority, Atomic Energy Council (AEC). After the review process, the decommissioning plan of Chinshan nuclear power plant has been permitted by AEC in 2017. Decontamination is generally utilized during the period of decommissioning of nuclear facility in order to minimize the radiation exposure of personnel and the cost of management of radioactive wastes. The successful decontamination also probably provides the benefits of lowering the level of radioactive wastes, facilitating potential releases, permitting the reuse of metals and facilitating the radiation principle of As Low As Reasonably Achievable (ALARA) management. Decontamination aims at the removal of radioactive materials from the contaminated surfaces by several technologies such as washing, heating, chemical reaction and mechanical process. The selection of proper decontamination technologies are depended on the requirement of the target materials and the purpose of the decontamination. Chemical decontamination has been proven to be an effective in reducing the radioactivity for metallic materials by using chemical reagents in contact with the contaminated surfaces. During the operation of Chinshan nuclear power plant, chemical decontamination was performed for Unit No.1 and No.2 in 2000 to decontaminate the Reactor Recirculation System (RRS) and Reactor Water Clean-up Systems (RWCU) by using LOMI-NP-LOMI process. Based on the previous experience of chemical decontamination, the dismantled metallic piping is provided as sample by Chinshan nuclear power plant for the evaluation of the feasibility of chemical decontamination. The provided metallic sample is composed of carbon steel with dose rate around 0.2 mSv/hr. In this report, a multistep decontamination process using strongly oxidizing solution and organic acid solution is performed to remove the contaminated oxide layer from the metal surface, and the resulting contact dose rate and decontamination factor (DF) are also shown to discuss the performance in relation to the process control factors. In this paper, the recent progress in decommissioning programs and preliminary results of the decontamination experiment are described to provide usable information regarding the future decommissioning for Chinshan nuclear power plant. (authors)

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Electrolytically Assisted Surface Decontamination (EASD{sup TM}) for POCO Operations - 20282

NNL in collaboration with C-Tech Innovation Ltd and Sellafield Ltd has been exploring innovative technologies to enable a significant reduction of radiological hazards within facilities during the Post Operational Clean Out (POCO) phase of a nuclear plant's life cycle. Reducing the hazard by effectively decontaminating plants in-situ during POCO delivers huge cost reductions for future decommissioning operations. These cost reduction benefits are realized by reducing the number and complexity of remote operations as well as lowering the long-term waste disposal costs. Whilst chemical decontamination can achieve the desired level of decontamination, applying aggressive chemical reagents is hazardous, potentially difficult to control and requires there to be complimentary effluent treatment and waste routes. This work has aimed to develop flexible and controllable decontamination processes which could be operated without the additional complexity and issues associated with chemical decontamination. The processes needed to be relatively fast and effective to minimize the time operators would spend in an active area. In addition, there was a driver to produce decontamination methodologies which generated a secondary waste compatible with current routes and which takes advantage of current waste capacity. The strategy therefore was to come up with a solution that works with, rather than against, the science and engineering behind process plants at Sellafield. Electrolytically Assisted Surface Decontamination (EASD{sup TM}) is an innovative electrochemical decontamination process (developed by NNL and C-Tech Innovation Ltd) that can remove activity from contaminated metal in very short time periods. Application of the patented electric waveform to the surface when treating contaminated metal with nitric acid has been shown to significantly enhance the decontamination performance. When compared to proposed baseline washout procedures at Sellafield, the only change to the process is the applied electrical waveform which is temporary and controllable. The current causes dissolution of the metal surface being decontaminated which leads to activity transferring from the plant item into the nitric acid effluent stream. This innovation has the potential to transform the POCO process and allow a nitric acid based washout approach to deliver POCO quickly and cost effectively within the existing infrastructure. Several devices have now been designed that incorporate this EASD{sup TM} technology and enable the decontamination process to be applied to a range items commonly identified as being contaminated during nuclear decommissioning programmes such as pipework, tanks and hotspots of walls/floors. Inactive and active laboratory-scale testing has been completed using both simulated and 'real-life' contaminated (low level waste) metallic items retrieved from different nuclear sites. Active trials demonstrated that contaminated items could be treated to free release levels within minutes. Engineering scale tests are currently being performed, with guidance from Sellafield's system engineers and plant managers, to provide the necessary re-assurance the designed devices could be successfully deployed in an on-plant scenario. The final stage of this development work is to carry out an active demonstration of the decontamination technology on Thorp at Sellafield. This paper aims to highlight progress made to date with the EASD{sup TM} technology and, more specifically, the development of an in-situ decontamination device for deployment within radioactive pipework. (authors)

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Chemical Decontamination Performance of Radioactive Metal Surface Using HyBRID Process

The metal oxides formed on the surface of the primary coolant system of a NPP (Nuclear Power Plant) contain radioactive components, and thus the oxides are generally need to be removed by means of chemical decontamination to reduce the exposure of workers during the decommissioning of a NPP. The commercial application of chemical decontamination technology has expanded significantly in recent years at NPPs. From initial applications to components and small subsystems, to the current examination of full system decontamination, the entire technology has become sophisticated. Dilute chemical decontamination solutions have been developed because too aggressive solution is deemed to cause the undesirable corrosion damage to the base metal as well as generate a large volume of decontamination waste. KAERI (Korea Atomic Energy Research Institute) has been developing a new multi-step chemical decontamination process for the primary coolant system of a NPP. This process does not contain any organic chemicals in decontamination solution. The HyBRID (Hydrazine Based Reductive metal Ion Decontamination) process which contains hydrazine as a strong reductant and cupric ion as a catalyst has been developed to be applied as a reductive decontamination step. Instead of usual NP (Nitric acid Permanganate) process, slightly altered SP (Sulfuric acid Permanganate) process is used as a pre-oxidative decontamination step in conjunction with HyBRID process. The preliminary results have proven the effectiveness of this process for the system decontamination. The present study is concerned with the verification of chemical decontamination efficiency for radioactively contaminated surfaces. Therefore, the decontamination performance of radioactive specimen taken from the commercial NPPs using HyBRID coupled with SP process was investigated.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗

Lessons Learned from Most Recent Chemical Decontamination for Decommissioning Projects - 19280

In 2017, Westinghouse performed a full system chemical decontamination of Units 1 and 2 of the Bohunice V1 Nuclear Power Plant. Bohunice V1 is a VVER 440 design with six loops. The application was performed two loops at a time, with the reactor core bypassed. The Pressurizer and Pressurizer Relief Tank (Bubble Tank) were decontaminated as well, in a separate application. This was a recovery decontamination that had been attempted by another company prior to Westinghouse. Several modifications to equipment and design of process were required to make the decontamination successful. The project was initiated to perform pre-dismantling chemical decontamination of primary circuits of both V1 units using Decontamination for Decommissioning (DfD) to meet the following objectives (see References 1 and 2 for process descriptions of DfD): - Remove activity from the primary circuit components; - Reduce dose rates around piping and components; - Simplify access to the installations, making it possible to use hands-on techniques for dismantling, rather than the more expensive use of robotics or manipulators; - Minimize the potential for spreading contamination during decommissioning activities - Reduce the activity of components that they may be disposed of at a lower classification, therefore more economical, waste disposal category. Several techniques were employed that were unique, or first of a kind, to aid in the decontamination, including resin regeneration and bypass of the reactor core, while still providing enough flow to to allow sufficient dispersal through all the steam generator tubes. Equipment that was already available on site was evaluated and, when possible, combined with Westinghouse equipment to minimize application cost and schedule. The lessons learned from the first unit (Unit 2) were applied to the second unit (Unit 1) application. The partial relocation of equipment allowed for the most efficient schedule to complete the second decontamination. The paper will describe in more detail the results and lessons learned from the full system chemical decontaminations performed, as well as updates on another recent decontamination project. (authors)

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The Evaluation of Chemical Decontamination for Contaminated Carbon Steel Scrap by Multiphase Treatment Process - 20249

There is a significant growth in the field of decommissioning of nuclear facilities due the fact that for a lot of them their end of life is nearing. In Taiwan, the government plans to steadily reduce the dependence on nuclear power and moves gradually towards a nuclear-free homeland. Therefore, the development of decommissioning technology becomes the significant issue for the next coming years. The decommissioning of a nuclear power plant is a long process and practical work including radiological surveys, decontamination, dismantling, and the subsequent waste management. Chemical decontamination is an important task in the decommissioning of nuclear power plants and is usually performed by circulating the chemical solution in selected systems or full systems in order to reduce dose levels. However, the decontamination of segmented metal parts is also considered to reduce the contamination to such levels that they may be disposed of at a lower classification or be unconditionally released, and it helps to achieve the goal of waste minimization and provide a more economical cost for disposal management. Chemical decontamination technology is used to remove the contaminated oxides deposited on the surface of metals by dissolving them with chemical mechanisms, such as chelation, acidic or alkaline dissolution, redox reaction and so on. Carbon steel is the major material used in systems and pipelines in the nuclear power plant, thus it is also commonly selected as the target to be decontaminated in the decommissioning process. In this study, the effectiveness of chemical decontamination is evaluated by using multiphase treatment process including the reduction and the oxidation steps. In the step of redox reaction, the oxidation state of the substance is very important. Especially metals of some oxidation states show solubility in water, which has a decisive influence on the chemical decontamination. The experiment of decontamination of metal scraps is carried out by the immersion method within a chemical solution. The relative operation parameters such as temperature, pH, and concentration of the chemical solution are recorded to demonstrate the effect of the decontamination process. (authors)

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