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Developing a Standard Test Program for CubeSats

Developers of CubeSats and other miniaturized satellites often lack the schedule and budget to devise and implement an extensive environmental test campaign. CubeSat projects have become increasingly common at Jet Propulsion Laboratory (JPL) over the past few years, revealing the need for a standard CubeSat test program to maximize the likelihood of mission success while meeting project cost and schedule constraints. In this paper, we describe our efforts to develop a general protoflight test program for CubeSats in low-Earth orbit (LEO) and compare this test program with a typical test program for non-CubeSat LEO satellites and instruments. We investigate the effectiveness of the CubeSat test program—both as a design and workmanship screen and as a standard needing minimal project-specific tailoring—and discuss potential areas for improvement.

Seal, Gabriella L.↗

Chapter 10: IceCube: Submillimeter-Wave Technology Development for Future Science on a CubeSat

This paper provides an overview of the IceCube project, including its payload and CubeSat development and performance in spaceflight. Like other CubeSat missions, IceCube has a goal to miniaturize remote-sensing sensors and to increase the reliability of small satellites. Using small, modular and standardized spacecraft along with miniaturized sensor units, we hope to advance Earth and planetary sciences by forming a space sensor constellation or sending scout-units from a mothership for targeted science investigations. IceCube is a pathfinder at NASA that infuses and integrates small spacecraft technologies to merge it with its larger mission goals. Effective government commercial partnerships have played a key role in meeting the fast-track, lowcost requirements. Early lessons learned from IceCube will benefit the CubeSat community as well as the science investigations that plan to use nano/microsatellites.

Cubesats↗

MarCO: Interplanetary Mission Development on a CubeSat Scale

Shortly after JPL’s Interior Exploration using Seismic Investigations, Geodesy and Heat Transport (InSight) mission launches, separates, and commences its cruise phase, two CubeSats will deploy from the launch vehicle’s upper stage and begin independent flight to Mars (Fig. 1). During InSight’s entry, descent, and landing (EDL) sequence, these twin Mars Cube One (MarCO) spacecraft will fly 3,500 km above the Martian surface, recording and relaying InSight UHF radio data to the Deep Space Network (DSN) on Earth1. MarCO is a twin CubeSat mission developed by the NASA Jet Propulsion Laboratory (JPL) to accompany the InSight (Interior Exploration using Seismic Investigations, Geodesy and Heat Transport) Mars mission lander. MarCO's primary mission objective is to launch with InSight and independently fly to Mars to serve as a communications relay during InSight's entry, descent, and landing (EDL) phase. MarCO represents a new type of deep space mission: CubeSats at Mars. Building on the development of JPL's first interplanetary CubeSat project, the Interplanetary Nano-Spacecraft Pathfinder in Relevant Environment (INSPIRE), MarCO further refined the approach to hardware, software, and ground architecture development to solve the challenges of quickly building low-budget spacecraft to fly to Mars. The greatest constraint, beyond others typical of CubeSat missions, was time. The duration between MarCO's conception to completion of spacecraft assembly was less than two years - an unprecedented schedule for any planetary mission to date. Through necessity, MarCO has built on previous experience, procedures, systems, and development methodologies, defining a new niche for supporting larger primary missions. The MarCO spacecraft are poised to write a new chapter in deep space exploration. Originally slated to launch and reach Mars in 2016, the InSight mission schedule subsequently slipped to 2018. During the original landing of InSight, Earth would not be in view, and no orbiter around Mars would have been in position to both receive UHF EDL data and simultaneously relay it back to Earth. It was from this obstacle that MarCO was conceived. Regardless of any changes to InSight’s 2018 EDL configuration geometry, MarCO is still expected to fly and serve in the same capacity as originally designed: the first CubeSat mission to Mars. CubeSats have historically been firmly in the domain of universities and small companies. As first conceived, they served as a platform upon which to teach all aspects of the space mission lifecycle. JPL took on this mission type with Interplanetary Nano-Spacecraft Pathfinder in Relevant Environment2 (INSPIRE), moving the concept into a new domain: deep space. Building from the INSPIRE platform and lessons learned, MarCO addressed new challenges in the domain of planetary missions: independent interplanetary flight and navigation, integration with a large-scale mission, long-distance and long-delay communication, short development time, and a small development team. Of these, the greatest constraint was schedule: only 18 months passed from conception of mission concept until delivery of fully assembled and tested flight hardware. Careful selection of mission team, along with extensive use of off-the-shelf equipment, and streamlining automated processes, was essential. This achievement represents the next step in the evolution of CubeSats beyond low-Earth orbit.

Werne, Thomas↗

MarCO: Interplanetary Mission Development on a CubeSat Scale

Mars Cube One (MarCO) is a twin CubeSat mission developed by the NASA Jet Propulsion Laboratory (JPL) to accompany the InSight (Interior Exploration using Seismic Investigations, Geodesy and Heat Transport) Mars mission lander. MarCO's primary mission objective is to launch with InSight and independently fly to Mars to serve as a communications relay during InSight's entry, descent, and landing (EDL) phase. MarCO represents a new type of deep space mission: CubeSats at Mars. Building on the development of JPL's first interplanetary CubeSat project, the Interplanetary Nano-Spacecraft Pathfinder in Relevant Environment (INSPIRE), MarCO further refined the approach to hardware, software, and ground architecture development to solve the challenges of quickly building low-budget spacecraft to fly to Mars. The greatest constraint, beyond others typical of CubeSat missions, was time. The duration between MarCO's conception to completion of spacecraft assembly was less than two years - an unprecedented schedule for any planetary mission to date. Through necessity, MarCO has built on previous experience, procedures, systems, and development methodologies, defining a new niche for supporting larger primary missions. The MarCO spacecraft are poised to write a new chapter in deep space exploration.

Schoolcraft, Josh↗

MarCO: Interplanetary Mission Development on a CubeSat Scale

Mars Cube One (MarCO) is a twin CubeSat mission developed by the NASA Jet Propulsion Laboratory (JPL) to accompany the InSight (Interior Exploration using Seismic Investigations, Geodesy and Heat Transport) Mars mission lander. MarCO's primary mission objective is to launch with InSight and independently fly to Mars to serve as a communications relay during InSight's entry, descent, and landing (EDL) phase. MarCO represents a new type of deep space mission: CubeSats at Mars. Building on the development of JPL's first interplanetary CubeSat project, the Interplanetary Nano-Spacecraft Pathfinder in Relevant Environment (INSPIRE), MarCO further refined the approach to hardware, software, and ground architecture development to solve the challenges of quickly building low-budget spacecraft to fly to Mars. The greatest constraint, beyond others typical of CubeSat missions, was time. The duration between MarCO's conception to completion of spacecraft assembly was less than two years - an unprecedented schedule for any planetary mission to date. Through necessity, MarCO has built on previous experience, procedures, systems, and development methodologies, defining a new niche for supporting larger primary missions. The MarCO spacecraft are poised to write a new chapter in deep space exploration.

Schoolcraft, Josh↗

Design and Development of CubeSat Solar Array Deployment Mechanisms Using Shape Memory Alloys

The Advanced eLectrical Bus (ALBus) project is a technology demonstration mission of a 3-U CubeSat with an advanced, digitally controlled electrical power system capability and the novel use of Shape Memory Alloy (SMA) technology for reliable solar array deployable mechanisms. The ALBus cubesat has a need to deploy four solar arrays in addition to the body-mounted arrays on each side of the cubesat. A goal of the mission is to utilize the SMAs being developed at the NASA Glenn Research Center to deploy these solar arrays. The use of SMAs allows for the ability to test and reset the flight deployment mechanism prior to flight which reduces the risk of on orbit deployment failures common on cubesats. As a result, an SMA driven Retention and Release mechanism and an SMA driven hinge was designed, developed, and being prepared for flight. This paper summarized the development of these mechanisms, types and functionalities of SMAs used, and lessons learned throughout the process.

solar array deployment↗

Design and Development of CubeSat Solar Array Deployment Mechanisms Using Shape Memory Alloys

The Advanced eLectrical Bus (ALBus) project is a technology demonstration mission of a 3U CubeSat with an advanced, digitally controlled electrical power system capability and the novel use of Shape Memory Alloy (SMA) technology for reliable solar array (SA) deployable mechanisms. The ALBus CubeSat deploys four SAs in addition to the body-mounted arrays on each side of the CubeSat. A goal of the mission is to utilize the SMAs being developed at the NASA Glenn Research Center to deploy these SAs. The use of SMAs allows for the ability to test and reset the flight deployment mechanism prior to flight, which reduces the risk of in orbit deployment failures common to CubeSats. As a result, an SMA-driven Retention and Release (R&R) mechanism and an SMA-driven hinge were designed, developed, and integrated for flight. This paper summarizes the development of these mechanisms, types and functionalities of the SMAs used, as well as the lessons learned throughout the process.

cubesat↗

CubeSat Launch Initiative Overview and CubeSat 101

The National Aeronautics and Space Administration (NASA) recognizes the tremendous potential that CubeSats (very small satellites) have to inexpensively demonstrate advanced technologies, collect scientific data, and enhance student engagement in Science, Technology, Engineering, and Mathematics (STEM). The CubeSat Launch Initiative (CSLI) was created to provide launch opportunities for CubeSats developed by academic institutions, non-profit entities, and NASA centers. This presentation will provide an overview of the CSLI, its benefits, and its results. This presentation will also provide high level CubeSat 101 information for prospective CubeSat developers, describing the development process from concept through mission operations while highlighting key points that developers need to be mindful of.

Launching↗

Development of Novel Integrated Antennas for CubeSats

The Development of Novel Integrated Antennas for CubeSats project is directed at the development of novel antennas for CubeSats to replace the bulky and obtrusive antennas (e.g., whip antennas) that are typically used. The integrated antennas will not require mechanical deployment and thus will allow future CubeSats to avoid potential mechanical problems and therefore improve mission reliability. Furthermore, the integrated antennas will have improved functionality and performance, such as circular polarization for improved link performance, compared with the conventional antennas currently used on CubeSats.

Communications↗

What's the Cube Quest Challenge?

Cube Quest Challenge, sponsored by Space Technology Mission Directorates Centennial Challenges program, is NASAs first in-space prize competition. Cube Quest is open to any U.S.-based, non-government CubeSat developer. Entrants will compete for one of three available 6U CubeSat dispenser slots on the EM-1 mission the first un-crewed lunar flyby of the Orion spacecraft launched by the Space Launch System in early 2018. The Cube Quest Challenge will award up to $5M in prizes. The advanced CubeSat technologies demonstrated by Cube Quest winners will enable NASA, universities, and industry to more quickly and affordably accomplish science and exploration objectives. This paper describes the teams, their novel CubeSat designs, and the emerging technologies for CubeSat operations in deep space environment.

Cube Quest Challenge↗

CubeSat Initiatives at KSC

Even though the Small PayLoad Integrated Testing Services or SPLITS line of business is newly established, KSC has been involved in a variety of CubeSat projects and programs. CubeSat development projects have been initiated through educational outreach partnerships with schools and universities, commercial partnerships and internal training initiatives. KSC has also been involved in CubeSat deployment through programs to find launch opportunities to fly CubeSats as auxiliary payloads on previously planned missions and involvement in the development of new launch capabilities for small satellites. This overview will highlight the CubeSat accomplishments at KSC and discuss planning for future projects and opportunities.

CubeSat↗

NASA Operational Simulator for Small Satellites: Tools for Software Based Validation and Verification of Small Satellites

The NASA Operational Simulator for Small Satellites (NOS3) is a suite of tools to aid in areas such as software development, integration test (IT), mission operations training, verification and validation (VV), and software systems check-out. NOS3 provides a software development environment, a multi-target build system, an operator interface-ground station, dynamics and environment simulations, and software-based hardware models. NOS3 enables the development of flight software (FSW) early in the project life cycle, when access to hardware is typically not available. For small satellites there are extensive lead times on many of the commercial-off-the-shelf (COTS) components as well as limited funding for engineering test units (ETU). Considering the difficulty of providing a hardware test-bed to each developer tester, hardware models are modeled based upon characteristic data or manufacturers data sheets for each individual component. The fidelity of each hardware models is such that FSW executes unaware that physical hardware is not present. This allows binaries to be compiled for both the simulation environment, and the flight computer, without changing the FSW source code. For hardware models that provide data dependent on the environment, such as a GPS receiver or magnetometer, an open-source tool from NASA GSFC (42 Spacecraft Simulation) is used to provide the necessary data. The underlying infrastructure used to transfer messages between FSW and the hardware models can also be used to monitor, intercept, and inject messages, which has proven to be beneficial for VV of larger missions such as James Webb Space Telescope (JWST). As hardware is procured, drivers can be added to the environment to enable hardware-in-the-loop (HWIL) testing. When strict time synchronization is not vital, any number of combinations of hardware components and software-based models can be tested. The open-source operator interface used in NOS3 is COSMOS from Ball Aerospace. For testing, plug-ins are implemented in COSMOS to control the NOS3 simulations, while the command and telemetry tools available in COSMOS are used to communicate with FSW. NOS3 is actively being used for FSW development and component testing of the Simulation-to-Flight 1 (STF-1) CubeSat. As NOS3 matures, hardware models have been added for common CubeSat components such as Novatel GPS receivers, ClydeSpace electrical power systems and batteries, ISISpace antenna systems, etc. In the future, NASA IVV plans to distribute NOS3 to other CubeSat developers and release the suite to the open-source community.

Verification↗

Deep Space NanoSats - Positioned for Exponential Growth

We are poised at the beginning of a new era in solar system exploration, in which cubesats and nanosats can potentially play a big role. In 2012 a small group of like-minded enthusiasts at JPL predicted exponential growth in deep space cubesats with at least 10 exploring our solar system by 2020, and a 100 by 2030. Since then, JPL has built and flight-qualified the two INSPIRE spacecraft as pathfinders for future deep space cubesat missions, and the two MARCO spacecraft were assembled and tested in time to make the initial Insight launch opportunity in 2016 – now under consideration for the next available window. We have ongoing studies for lunar exploration and asteroid rendezvous missions, a Venus atmosphere sampler, and other concepts have been proposed to NASA. The Europa mission has 10 academic institutes under contract to study cubesats that would ride along with the main spacecraft to enable it to get closer to the surface of Jupiter’s most intriguing moon. Last year, ESA announced that its AIM asteroid probe will carry a small number of cubesats, when it launches in 2020. In the commercial world, Deep Space Industries are planning to host multiple cubesats in a mission to a Near Earth Asteroid. The prospects for near-term growth look reasonably healthy. This paper will provide an overview of deep space and LEO cubesat developments at JPL, and discuss the foundation they will provide for the growing community of interplanetary cubesat pioneers over the coming decade and a half.

Freeman, Anthony↗

Pushing the Limits of Cubesat Attitude Control: A Ground Demonstration

A cubesat attitude control system (ACS) was designed at the NASA Marshall Space Flight Center (MSFC) to provide sub-degree pointing capabilities using low cost, COTS attitude sensors, COTS miniature reaction wheels, and a developmental micro-propulsion system. The ACS sensors and actuators were integrated onto a 3D-printed plastic 3U cubesat breadboard (10 cm x 10 cm x 30 cm) with a custom designed instrument board and typical cubesat COTS hardware for the electrical, power, and data handling and processing systems. In addition to the cubesat development, a low-cost air bearing was designed and 3D printed in order to float the cubesat in the test environment. Systems integration and verification were performed at the MSFC Small Projects Rapid Integration & Test Environment laboratory. Using a combination of both the miniature reaction wheels and the micro-propulsion system, the open and closed loop control capabilities of the ACS were tested in the Flight Robotics Laboratory. The testing demonstrated the desired sub-degree pointing capability of the ACS and also revealed the challenges of creating a relevant environment for development testin

Sanders, Devon S.↗

Porting the Core Flight System to the Dellingr Cubesat

Dellingr is a 6U Cubesat developed by NASA Goddard Space Flight Center. It was delivered to the International Space Station in August 2017, and is scheduled to be deployed in November 2017. Compared to a typical NASA satellite, the Dellingr Cubesat had an extremely low budget and short schedule. Although the Dellingr Cubesat has minimal hardware resources, the cFS was ultimately chosen for the flight software. Using the cFS on the Dellingr Cubesat presented a few challenges, but also offered opportunities to help speed up development and verify the ACS flight software. This presentation will cover the lessons learned in porting the cFS to the Dellingr Cubesat, including working with the limited hardware resources, porting the cFS to FreeRTOS, and overcoming limitations related to data storage and file transfer. This presentation will also cover how hardware abstraction was used to run the flight software on multiple platforms and interface with the 42 dynamic simulator.

flight softwar↗

Trends in Small Satellite Presentations from 2017-2019

As the small satellite community expands and new technologies emerge, it is important to understand and interpret these changes over time. In doing so, we observe progress and aid future development within the field. During the summer of 2020 we compiled for assessment purposes, archived presentation data for years 2017-2019 from three primary sources: the CubeSat Developers Workshop, Interplanetary Small Satellite Conference, and the Small Satellite Conference. A few examples of the information we recorded and compiled were presenter names and affiliations, presentation topic, and mission progress status. Ultimately, we reviewed roughly 600 presentations between the three conferences and the data obtained therein form the basis of our trend assessment. The paper focuses on trends interpreted through the assessment of key elements available in the content of each presentation to include: SmallSat mission developers, subsystem developments and the expanded scope for small satellite destinations. Data was generalized using various forms of analysis depending on the type of information being assessed. In the end, we achieved our goal of reducing the content to its key points and major takeaways from the conference proceedings. In this presentation, the observed trends in data and our findings will be discussed. First, we will cover changes in presentation topics by categorizing them as either: science, technology, science/technology, or other. Our next topic will be about the agencies and organizations at the forefront of small satellite research and development. The following section will explain trends in subsystem developments for telecommunications, propulsion, power, and thermal management. Further discussion will highlight how the scope of interplanetary spaceflight has expanded since 2017 as new small spacecraft missions venture beyond low-Earth orbit into deep space exploration. And finally, we will observe what information was lacking in archived presentations which included but not limited to: mission’s funding source, presentation focus area, and software used.

Small Satellite↗