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An Evaluation and Recommendations for Further CFD Research Based on the NASA Common Research Model (CRM) Analysis from the AIAA Drag Prediction Workshop (DPW) Series

The six Drag Prediction Workshops (DPW) have drawn a total of 125 participants submitting 225 data entries. Over half of these occurred in the last three workshops dealing with the NASA Common Research Model (CRM). Participants have ranged from North America, Europe, Asia, and South America, representing Government, Industry, Academia, and Commercial/Vendors. The DPW Series has generated a tremendous amount of CFD data, freely available to the public domain. A continuous improvement of the results as measured by: the reduction of the spread of drag predictions for the specified “nominal” cruise point, accuracy of drag increment, and the angle-of-attack sweep behavior, has been noted. Although it has been difficult separating out the parts and pieces that contribute to errors in CFD drag predictions, part of the improvements over the years can be attributed to grid resolution. The scatter in predicted drag in the continuum has been reduced dramatically from plus or minus 50 counts in DPW-I to around plus or minus 5 counts for DPW-V and - VI. During the six workshops, the grid size has grown dramatically. The average size of the medium wing-body meshes in DPW-I through DPW-IV have been 3.2, 5.4, 7.8 and 10.9 million, respectively. This represents a growth rate of approximately 17 percent per year during the eight years between DPW-I and DPW-IV. For DPW-VI, this number has grown from 25 to 50 million points for the various families of grids available. The finest level grids have increased steadily, from just over 3 million grid points in DPW-I to 225 million for the WBNP (Wing-Body-Nacelle-Pylon) in DPW-VI. While progress has been made, persistent problems with grid generation and separated flow prediction continue. The experiences and recommendations presented here are consistent with those espoused in the “CFD Vision 2030 Study: A Path to Revolutionary Computational Aerosciences,” NASA/CR-2014-218178.

Tinoco, Edward N.↗

Development of the 10% NASA CRM High-Lift Common Research Model (CRM-HL)

A 10%-scale Common Research Model-high lift version (CRM-HL) was developed to support extensive experimental investigations in the areas of active flow control, control surface optimization for landing and take-off, acoustic technology development, and computational fluid dynamics code validation to name a few. The CRM-HL was designed to have modular components that will enable the model to be tested in the following three forms: (1) conventional high-lift (CHL) configuration, (2) Active Flow Control (AFC) enabled simple hinged flap high-lift (SHL) configuration, and (3) CHL configuration with noise reduction treatments for the slats and/or the flaps. This paper describes the design, analysis, and fabrication of the CRM-HL for testing in the NASA Langley Research Center (LaRC) 14 by 22-Foot Subsonic Tunnel (14x22) and other wind tunnels as deemed appropriate by the research community such as the Qinetiq 5 Meter tunnel.

Jared S. Fell↗

NASA 5.2%-Scale High Lift Common Research Model (CRM-HL) Test in the National Transonic Facility (NTF)

Problem: Predicting CL,max and assessing transition, turbulence models, and Reynolds number effect predictions in CFD requires wind tunnel data for comparison. Objective: Expand the CFD validation database by running multiple models designed using the same reference geometry in various wind tunnels around the world. The wind tunnel data and model geometry will be open source to allow for CFD validation use. Approach: Run the NASA 5.2%-scale High Lift Common Research Model (CRM-HL) semi-span model at the National Transonic Facility (NTF). Test the model at chord Reynolds numbers (Rec) between 1.6 million and 30 million and at varying Q/Es to assess Reynolds number effects and aeroelasticity affects on the model, while collecting force and moment, pressure and wing deformation data. Test the model with ice shapes installed on the leading edges. Results: Ran eight model configurations, including four landing, two landing with ice shapes installed, and two takeoff configurations. Ran in air (120°F) and nitrogen operations (-50°F, -180°F and -250°F) at 7 different chord Reynolds numbers. The data compare well with previous tests of the same model at DLR (The Germany Aerospace Center) and the 14- by 22-Foot Subsonic Tunnel (14x22). Significance: Provided valuable high Reynolds number data on a high lift configuration to the worldwide research community. Provide icing data at flight Reynolds number to the research community.

CRM-HL↗

NASA Common Research Model: A History and Future Plans

The NASA Common Research Model (CRM) has enabled many formal and informal international cooperative activities and has enabled aeronautical researchers and engineers in industry, government, and academia to work together across organizational and international borders sharing results on relevant problems for the benefit of all. The NASA Common Research Model (CRM) was conceived in 2007 and its aerodynamic design completed in 2008 responding to needs broadly expressed both within the US and international aeronautics communities for modern/industry-relevant and open/public geometries coupled with advanced experimental data for applied computational fluid dynamic validation studies. This paper provides a brief history of the development of the CRM, along with a summary of wind tunnel model data that has been obtained over the past 10 years. This paper presents data obtained from the NASA Langley National Transonic Facility, the Ames 11-ft Transonic Wind Tunnel and the European Transonic Windtunnel. Sample comparisons are given between the three wind tunnels for lift, drag and pitching moment. Several CRM-derivatives that have been developed are also summarized in this paper.

NASA Common Research Model (CRM)↗

Semispan Test Results of a Conventional High-Lift Common Research Model in Landing Configuration

A 10%-scale high-lift version of the Common Research Model (CRM-HL) was tested in the 14- by 22-Foot Subsonic Tunnel at the NASA Langley Research Center. This research was aimed at providing a representative reference case for comparison with an Active Flow Control (AFC) enabled version of the CRM-HL and to increase the existing experimental database for CFD high-lift prediction. The test was conducted mostly at a freestream Mach number of 0.20. The effects of the engine nacelle, nacelle chine, tufts, small variations in Mach number, hysteresis-associated increasing/decreasing angle of attack, and incoming floor boundary-layer thickness (i.e., thinning by activation of the floor boundary layer removal system) were examined. A prestall lift performance degradation for the CRM-HL configuration was resolved with a properly placed nacelle chine. Surface pressure results are presented in detail for three key variants of CRM-HL — baseline (nacelle on), nacelle off, and nacelle with the most effective chine installation. The presented aerodynamic forces and surface pressures include both with and without the wall correction using the Transonic Wall Interference Correction System (TWICS) method. A limited set of photogrammetry results is also presented to document the model deformation under test conditions.

high-lift↗

CFD Simulations of Landing and Takeoff CRM High-Lift Configurations

Numerical simulations have been performed for a conventional high-lift version of the Common Research Model (CRM) model corresponding to landing and take- off configurations. Computed values of lift and drag for the landing configuration are compared with the experimental data acquired in the 14- by 22-Foot Subsonic Tunnel (14×22) at the NASA Langley Research Center (LaRC). Simulations replicated the experimentally observed improvements in the lift characteristics in the presence of a nacelle chine. Flow visualization images indicate that vortices generated by the nacelle chine reduce flow separation regions on the upper surface of the wing at higher angles of attack. Based on such observations, the take-off configuration considered is also equipped with a nacelle chine, and testing of this configuration is planned in the 14×22 tunnel in near future. Preliminary solutions are also presented to explore the feasibility of using a localized flap gap blowing (LFGB) active flow control concept for improving the aerodynamic performance at take-off conditions.

aerodynamics↗

CFD Simulations of Landing and Takeoff CRM High-Lift Configurations

Numerical simulations have been performed for a conventional high-lift version of the Common Research Model (CRM) model corresponding to landing and take- off configurations. Computed values of lift and drag for the landing configuration are compared with the experimental data acquired in the 14- by 22-Foot Subsonic Tunnel (14×22) at the NASA Langley Research Center (LaRC). Simulations replicated the experimentally observed improvements in the lift characteristics in the presence of a nacelle chine. Flow visualization images indicate that vortices generated by the nacelle chine reduce flow separation regions on the upper surface of the wing at higher angles of attack. Based on such observations, the take-off configuration considered is also equipped with a nacelle chine, and testing of this configuration is planned in the 14×22 tunnel in near future. Preliminary solutions are also presented to explore the feasibility of using a localized flap gap blowing (LFGB) active flow control concept for improving the aerodynamic performance at take-off conditions.

aerodynamics↗

CFD and Experimental Data Comparisons for Conventional and AFC-Enabled CRM High-Lift Configurations

Numerical simulations have been performed for a simplified high-lift (SHL) version of the Common Research Model (CRM) configuration, where the Fowler flaps of a representative conventional high-lift (CRM-HL) configuration are replaced by a set of simple hinged flaps. These hinged flaps are equipped with integrated modular active flow control (AFC) cartridges on the suction surface of the flap shoulder, and the resulting geometry is known as the CRM-SHL-AFC configuration. The main objective is to make use of AFC devices on the CRM-SHL-Configuration to produce the aerodynamic performance (lift) comparable to that of the CRM-HL configuration over a large angle of attack range encompassing maximum lift conditions. For comparison purposes, computations are also per-formed for the CRM-HL configuration. In the current paper, PowerFLOWR©, a CFD code based on the Lattice Boltzmann method (LBM), is used to simulate the entire flow field associated with the CRM-SHL-AFC configuration equipped with a combination of two different types of AFC actuators. The transonic version of the PowerFLOWR© code that has been validated for high-speed flows is used to simulate the flow field generated by the high-momentum actuators required to mitigate reversed flow regions on the suction surfaces of the main wing and the flap. This study is focused on the AFC systems and actuator arrangements that had emerged based on the parametric studies conducted previously at the nominal landing condition. Comparisons of the numerical solutions for lift and surface pressures are presented here with the experimental data, demonstrating the usefulness of CFD for predicting the flow field and lift characteristics of AFC-enabled high-lift configurations over a broad angle of attack range. The numerical solutions predict the expected trends in aerodynamic forces with angle of attack variation.

Veer N Vatsa↗

Drag Prediction for the NASA CRM Wing-Body-Tail Using CFL3D and OVERFLOW on an Overset Mesh

In response to the fourth AIAA CFD Drag Prediction Workshop (DPW-IV), the NASA Common Research Model (CRM) wing-body and wing-body-tail configurations are analyzed using the Reynolds-averaged Navier-Stokes (RANS) flow solvers CFL3D and OVERFLOW. Two families of structured, overset grids are built for DPW-IV. Grid Family 1 (GF1) consists of a coarse (7.2 million), medium (16.9 million), fine (56.5 million), and extra-fine (189.4 million) mesh. Grid Family 2 (GF2) is an extension of the first and includes a superfine (714.2 million) and an ultra-fine (2.4 billion) mesh. The medium grid anchors both families with an established build process for accurate cruise drag prediction studies. This base mesh is coarsened and enhanced to form a set of parametrically equivalent grids that increase in size by a factor of roughly 3.4 from one level to the next denser level. Both CFL3D and OVERFLOW are run on GF1 using a consistent numerical approach. Additional OVERFLOW runs are made to study effects of differencing scheme and turbulence model on GF1 and to obtain results for GF2. All CFD results are post-processed using Richardson extrapolation, and approximate grid-converged values of drag are compared. The medium grid is also used to compute a trimmed drag polar for both codes.

Sclafani, Anthony J.↗

Aeroelasticity Benchmark Assessment: Subsonic Fixed Wing Program

The fundamental technical challenge in computational aeroelasticity is the accurate prediction of unsteady aerodynamic phenomena and the effect on the aeroelastic response of a vehicle. Currently, a benchmarking standard for use in validating the accuracy of computational aeroelasticity codes does not exist. Many aeroelastic data sets have been obtained in wind-tunnel and flight testing throughout the world; however, none have been globally presented or accepted as an ideal data set. There are numerous reasons for this. One reason is that often, such aeroelastic data sets focus on the aeroelastic phenomena alone (flutter, for example) and do not contain associated information such as unsteady pressures and time-correlated structural dynamic deflections. Other available data sets focus solely on the unsteady pressures and do not address the aeroelastic phenomena. Other discrepancies can include omission of relevant data, such as flutter frequency and / or the acquisition of only qualitative deflection data. In addition to these content deficiencies, all of the available data sets present both experimental and computational technical challenges. Experimental issues include facility influences, nonlinearities beyond those being modeled, and data processing. From the computational perspective, technical challenges include modeling geometric complexities, coupling between the flow and the structure, grid issues, and boundary conditions. The Aeroelasticity Benchmark Assessment task seeks to examine the existing potential experimental data sets and ultimately choose the one that is viewed as the most suitable for computational benchmarking. An initial computational evaluation of that configuration will then be performed using the Langley-developed computational fluid dynamics (CFD) software FUN3D1 as part of its code validation process. In addition to the benchmarking activity, this task also includes an examination of future research directions. Researchers within the Aeroelasticity Branch will examine other experimental efforts within the Subsonic Fixed Wing (SFW) program (such as testing of the NASA Common Research Model (CRM)) and other NASA programs and assess aeroelasticity issues and research topics.

Florance, Jennifer P.↗

Effects of Active Sting Damping on Common Research Model Data Quality

Recent tests using the Common Research Model (CRM) at the Langley National Transonic Facility (NTF) and the Ames 11-foot Transonic Wind Tunnel (11' TWT) produced large sets of data that have been used to examine the effects of active damping on transonic tunnel aerodynamic data quality. In particular, large statistically significant sets of repeat data demonstrate that the active damping system had no apparent effect on drag, lift and pitching moment repeatability during warm testing conditions, while simultaneously enabling aerodynamic data to be obtained post stall. A small set of cryogenic (high Reynolds number) repeat data was obtained at the NTF and again showed a negligible effect on data repeatability. However, due to a degradation of control power in the active damping system cryogenically, the ability to obtain test data post-stall was not achieved during cryogenic testing. Additionally, comparisons of data repeatability between NTF and 11-ft TWT CRM data led to further (warm) testing at the NTF which demonstrated that for a modest increase in data sampling time, a 2-3 factor improvement in drag, and pitching moment repeatability was readily achieved not related with the active damping system.

Acheson, Michael J.↗

Analysis of NASA Common Research Model Dynamic Data

Recent NASA Common Research Model (CRM) tests at the Langley National Transonic Facility (NTF) and Ames 11-foot Transonic Wind Tunnel (11-foot TWT) have generated an experimental database for CFD code validation. The database consists of force and moment, surface pressures and wideband wing-root dynamic strain/wing Kulite data from continuous sweep pitch polars. The dynamic data sets, acquired at 12,800 Hz sampling rate, are analyzed in this study to evaluate CRM wing buffet onset and potential CRM wing flow separation.

Balakrishna, S.↗

Results From a Pressure Sensitive Paint Test Conducted at the National Transonic Facility on Test 197: The Common Research Model

This report will serve to present results of a test of the pressure sensitive paint (PSP) technique on the Common Research Model (CRM). This test was conducted at the National Transonic Facility (NTF) at NASA Langley Research Center. PSP data was collected on several surfaces with the tunnel operating in both cryogenic mode and standard air mode. This report will also outline lessons learned from the test as well as possible approaches to challenges faced in the test that can be applied to later entries.

Watkins, A. Neal↗

Efficient Creation of Overset Grid Hole Boundaries and Effects of Their Locations on Aerodynamic Loads

Recent developments on the automation of the X-rays approach to hole-cutting in over- set grids is further improved. A fast method to compute an auxiliary wall-distance function used in providing a rst estimate of the hole boundary location is introduced. Subsequent iterations lead to automatically-created hole boundaries with a spatially-variable o set from the minimum hole. For each hole boundary location, an averaged cell attribute measure over all fringe points is used to quantify the compatibility between the fringe points and their respective donor cells. The sensitivity of aerodynamic loads to di erent hole boundary locations and cell attribute compatibilities is investigated using four test cases: an isolated re-entry capsule, a two-rocket con guration, the AIAA 4th Drag Prediction Workshop Common Research Model (CRM), and the D8 \Double Bubble" subsonic aircraft. When best practices in hole boundary treatment are followed, only small variations in integrated loads and convergence rates are observed for different hole boundary locations.

Overset↗