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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Microstructure, hardness and cavitation erosion resistance of different cold spray coatings on stainless steel 316 for hydropower applications

There is an urgent need for repair of hydropower components that have undergone damage due to cavitation. Conventional repair methods involve melting of materials and can deteriorate material properties and cause distortion. This study investigated the relevant properties of different materials using solid phase processing—cold spray technology. Stainless steel (SS) 316, Inconel 625 and CrC-NiCr materials were cold spray deposited onto base metal SS 316, respectively. Cold spray achieved dense uniform deposits with low level porosity, and intimate contact between the deposit and the base metal was observed. Severe plastic deformation imparted during the cold spray process resulted in significant grain size refinement, nanostructured regions were observed in the deposits across the interfacial area. Cold sprayed deposits exhibited elevated hardness in contrast to that of the base metal SS 316. The cavitation erosion resistance of the deposits was evaluated with a cavitation erosion jet adhering to ASTM G134. Both SS 316 and Inconel 625 achieved better cavitation erosion resistance when compared to that of the SS 316 base metal, with the former exhibiting close to a 4 times improvement.

Jiang, Xiujuan↗
DOE OSTI2020

An Assessment of Homogeneous Mixture Method Cavitation Models in Predicting Cavitation in Nozzle Flow

The homogeneous mixture method (HMM) is a popular class of models used in the computational prediction of cavitation. Several cavitation models have been developed for use with HMM to govern the development and destruction of vapor in a fluid system. Two models credited to Kunz and Schnerr–Sauer are studied in this paper. The goal of this work is to provide an assessment of the two cavitation submodels in their ability to predict cavitation in nozzle flow. Validation data were obtained via experiments which employ both passive cavitation detection, (PCD) via acoustic sensing and optical cavitation detection (OCD) via camera imaging. The experiments provide quantitative information on cavitation inception and qualitative information on the vapor in the nozzle. The results show that initial vapor formation is not predicted precisely but within reason. A sensitivity analysis of the models to input parameters shows that the Schnerr–Sauer method does not depend upon the estimation of nuclei size and number density. Small changes in the vapor formation rate but not the total vapor volume can be seen when weighting parameters are modified. In contrast, changes to the input parameters for the Kunz model greatly change the final total vapor volume prediction. The assessment also highlights the influence of vapor convection within the method. Finally, the analysis shows that if the fluid and nozzle walls do not support nuclei larger than 40 μm, the methods would still predict cavitation when indeed there would be none in practice.

Engineering↗
NASA NTRS2000

Observations on Rotating Cavitation and Cavitation Surge from the Development of the Fastrac Engine Turbopump

Observations regarding rotating cavitation and cavitation surge experienced during the development of the Fastrac engine turbopump are discussed. Detailed observations acquired from the analysis of both water flow and liquid oxygen test data are offered in this paper. Scaling and general comparison of rotating cavitation between water flow and liquid oxygen testing are discussed. Complex data features linking the localized rotating cavitation mechanism of the inducer to system surge components are described in detail. Finally a description of a lumped-parameter hydraulic system model developed to better understand observed data is given.

Zoladz, Thomas F.↗
NASA NTRS2001

Overview of Rotating Cavitation and Cavitation Surge in the Fastrac Engine LOX Turbopump

Observations regarding rotating cavitation and cavitation surge experienced during the development of the Fastrac 60 Klbf engine turbopump are discussed. Detailed observations from the analysis of both water flow and liquid oxygen test data are offered. Scaling and general comparison of rotating cavitation between water flow and liquid oxygen testing are discussed. Complex data features linking the localized rotating cavitation mechanism of the inducer to system surge components are described in detail. Finally a description of a simple lumped-parameter hydraulic system model developed to better understand observed data is given.

Zoladz, Thomas↗
NASA NTRSDate not supplied

On the Performance of Small-Sized Venturi Flowmeters in Cavitating and Non-Cavitating Flow Regimes

The performance of venturi in the cavitating and non-cavitating flow regimes has been discussed theoretically and experimentally. Pressure drop test data with water was obtained with a 0.0355 inch throat venturi with pressure drop measured between the inlet and the outlet of the venturi, typical of practical venturi measurements on spacecraft. The pressure drop data acquired in the non-cavitating regime at relatively low flow rates display low Reynolds number effects on the discharge coefficient. A theoretical discussion of the corresponding discharge coefficients in the two flow regimes along with comparisons with test data are presented. For non-cavitating flow regime of unique venturi geometries of relatively small throat size, test data required low Reynolds number correction factor for the discharge coefficient in terms of throat Reynolds number. The application of existing theory is not straightforward for the unique geometries under consideration.

Max Kandula↗
DOE OSTI2016

Cavitation and radicals drive the sonochemical synthesis of functional polymer spheres

Sonochemical synthesis can lead to a dramatic increase in the kinetics of formation of polymer spheres (templates for carbon spheres) compared to the modified Stöber silica method applied to produce analogous polymer spheres. Reactive molecular dynamics simulations of the sonochemical process indicate a significantly enhanced rate of polymer sphere formation starting from resorcinol and formaldehyde precursors. The associated chemical reaction kinetics enhancement due to sonication is postulated to arise from the localized lowering of atomic densities, localized heating, and generation of radicals due to cavitation collapse in aqueous systems. This dramatic increase in reaction rates translates into enhanced nucleation and growth of the polymer spheres. The results are of broad significance to understanding mechanisms of sonication induced synthesis as well as technologies utilizing polymers spheres.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2023

X-ray imaging of liquid-liquid Mg cavitation

The coupling of dynamic loading platforms with synchrotron light sources have enabled experiments examining void formation in optically opaque materials. Much like spallation in a solid, cavitation occurs when rarefaction waves collide within a liquid. The resulting deformation leads to a complex flow field with numerous voids. It has been suggested that compaction of such a structure may be a significant source of ejecta (i.e. shallow bubble collapse). Experiments imaging supported and unsupported shocks interacting with a free surface in shock melted Mg with synchrotron radiation are presented. Here, the results are used to examine the structure of a cavitation plane that forms in the unsupported case and provide an estimate of the porosity within this region.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2012

Hot-electron generation by “cavitating” Langmuir turbulence in the nonlinear stage of the two-plasmon–decay instability

The kinetic reduced-description particle-in-cell simulation technique has been applied to study the nonlinear stage of two-plasmon–decay (TPD) instability in an inhomogeneous plasma driven by crossed laser beams. The TPD instability is found to be a prolific generator of “cavitating” Langmuir turbulence. Langmuir “cavitons”—localized longitudinal electric fields, oscillating near the local electron plasma frequency, trapped in ponderomotive density depressions—collapse to dimensions of a few electron Debye lengths, where the electric field energy is collisionlessly transferred to electron kinetic energy. The resulting hot electrons can attain instantaneous temperatures up to 100 keV with net suprathermal heat flux out of the system of up to a few percent of the input laser energy. Scaling laws for this hot-electron generation by TPD, in regimes motivated by recent experiments on the Omega laser, were presented recently by Vu et al. (H. X. Vu, D. F. DuBois, D. A. Russell, and J. F. Myatt, Phys. Plasmas 19, 102703 (2012)). This paper concentrates on the microscopic mechanisms for hot-electron generation. The spatial distribution of the maxima of the electric field envelope modulus is found to be very spiky, with the distribution of electric field envelope maxima obeying Gaussian statistics. The cavitons are produced in density-depletion trenches produced by the combined ponderomotive interference of the crossed laser beams and the ponderomotive beats of the primary backward-going TPD Langmuir waves (LWs) resulting from the crossed beams. The Langmuir turbulence is strongest in the electron-density region near 0.241× the laser's critical density, where the forward LWs from the crossed-beam TPD are degenerate. Nucleation of cavitons is assisted by the modulation of the electron density in the trenches, which in turn is caused by the beating of the common forward-going LW and the pair of backward-going LWs. The autocorrelation function of the LW envelope field provides a near-universal shape for intense cavitons—in the neighborhood of the local field maxima. The hot-electron temperature is found to be approximately a linear function of the “caviton temperature” determined from the Gaussian distribution of caviton maxima. These diagnostics provide strong evidence for the importance of Langmuir caviton collapse in the generation of hot electrons by TPD. Extended Zakharov model predictions for TPD exhibit the same qualitative phenomena.

Vu, H. X.↗
DOE OSTI2019

X-ray Measurements of Fuel Spray Specific Surface Area and Sauter Mean Diameter for Cavitating and Non-Cavitating Diesel Sprays

Specific surface area measurements of diesel sprays were performed using ultra-small-angle x-ray scattering at the 9-ID beamline of the Advanced Photon Source at Argonne National Laboratory. Injector orifice type, rail pressure, and ambient pressure effects were explored. The targeted sprays were created by three different single-hole nozzles fitted with duplicate light-duty common rail diesel injector bodies. One of the nozzles has been designed to cavitate under typical diesel operating conditions, while the other two nozzles are its non-cavitating analogues with nominally identical geometries. Measurements were conducted in the near-nozzle region along the spray axis as well as across the width of the jet. These data provide information with regard to not only the rate of shear-driven atomization, but also the radial dispersion of the fuel droplets at each of the measured conditions. In addition, when coupled with complementary measurements of the projected density, the data quantify the Sauter mean diameter of the fuel droplets in the probe volume. Here, these specific surface area and Sauter mean diameter measurements can be used to inform computational models of spray breakup that rely on droplet information in the near-nozzle region, where optical diagnostics have proven challenging.

47 OTHER INSTRUMENTATION↗
NASA NTRS1974

Non-Newtonian effects on flow-generated cavitation and on cavitation in a pressure field

Observations are presented which show that the stresses in a flow field of very dilute polymer are not well enough described by the Navier-Stokes equations to accurately predict cavitation. The contitutive equation for the particular polymer and concentration used is needed. The second-order fluid form in which accelerations are relatively important appears capable of explaining observed cavitation suppression by changing the pressure field due to flow. Bubble dynamics in stationary dilute polymer solutions are also examined and found to be little different from those in water.

Ellis, A. T.↗
NASA NTRS2000

Observations on Rotating Cavitation and Cavitation Surge From The Development of the Fastrac Engine Turbopump

The effects of rotating cavitation and cavitation surges on the Fastrac Engine Turbopump are described in a viewgraph presentation format. The bent inducer blade dilemma and observations of unsteady data and oscillation components are discussed. The pump-feed system stability modeling assessment is outlined. Recommendations are made urging further investigation.

Zoladz, Thomas F.↗
DOE OSTI2019

Influence of turbulence and thermophysical fluid properties on cavitation erosion predictions in channel flow geometries

Cavitation and cavitation-induced erosion have been observed in fuel injectors in regions of high acceleration and low pressure. Although these phenomena can have a large influence on the performance and lifetime of injector hardware, questions still remain on how these physics should be accurately and efficiently represented within a computational fluid dynamics model. While several studies have focused on the validation of cavitation predictions within canonical and realistic injector geometries, it is not well documented what influence the numerical and physical parameters selected to represent turbulence and phase change will have on the predictions for cavitation erosion propensity and severity. In this work, a range of numerical and physical parameters are evaluated within the mixture modeling approach in CONVERGE to understand their influence on predictions of cavitation, condensation and erosion. Particular attention is paid to grid resolution, turbulence model and near-wall treatment, fuel surrogate properties, and non-condensable gas content. Assessment of cavitation predictions are conducted through comparison of measured and predicted mass flow rates and cavitation probability distributions for flow through a channel with a sharp inlet. Predictions for hydrodynamic impact loading and cavitation erosion are compared with the experimentally measured incubation period and critical site for erosion. Based on these findings, recommendations are provided for modeling turbulent cavitating flows, using the single fluid mixture modeling approach, to improve predictions for cavitation-induced erosion. In particular, to capture the fluid dynamic phenomena characterizing cavitation cloud formation, development and shedding, a Large Eddy simulation with grid resolution as fine as 2.50 μm is recommended. The assumed concentration of non-condensable gas content is observed to have a strong influence on the predicted cavitation erosion severity, which motivates the need for dissolved gas concentration measurements for future cavitation erosion experimental studies. Using the best practices established in this work, good agreement is achieved between the measured and predicted cavitation parameters, as well as the critical site for cavitation-induced erosion.

Magnotti, Gina Maureen↗