Spray-drying as a tool to disperse conductive carbon inside Na 2 FePO 4 F particles by addition of carbon black or carbon nanotubes to the precursor solution
In this work, Na 2 FePO 4 F-carbon composite powders were prepared by spray-drying a solution of inorganic precursors with 10 and 20 wt% added carbon black (CB) or carbon nanotubes (CNTs). In order to compare the effect of CB and CNT when added to the precursor solutions, the structural, electrochemical, and morphological properties of the synthesized Na 2 FePO 4 F-xCB and Na 2 FePO 4 F-xCNT samples were systematically investigated. In both cases, X-ray diffraction shows that calcination at 600 °C in argon leads to the formation of Na 2 FePO 4 F as the major inorganic phase. 57Fe Mössbauer spectroscopy was used as complementary technique to probe the oxidation states, local environment, and identify the composition of the iron-containing phases. The electrochemical performance is markedly better in the case of Na 2 FePO 4 F-CNT (20 wt%), with specific capacities of about 100 mAh/g (Na 2 FePO 4 F-CNT) at C/4 rate vs. 50 mAh/g for Na 2 FePO 4 F-CB (20 wt%). SEM characterization of Na 2 FePO 4 F-CB particles revealed different particle morphologies for the Na 2 FePO 4 F-CNT and Na 2 FePO 4 F-CB powders. The carbon-poor surface observed for Na 2 FePO 4 F-CB could be due to a slow diffusion of carbon in the droplets during drying. On the contrary, Na 2 FePO 4 F-CNT shows a better CNT dispersion inside and at the surface of the NFPF particles that improves the electrochemical performance.