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NREL's e-Ca Test: A Scalable, High-Sensitivity Water Permeation Measurement Methodology (Poster)
A test method is described that uses the resistivity of a Calcium film to detect very small amounts of water permeating through a barrier material.
CA Testing Workshops: Process, Issues, Results
This presentation will describe the organization and conduct of the workshops, list the topics discussed, and conclude with a more-detailed examination of a related set of issues dear to the presenters heart. Because the current HSCT configuration is expected to have (mostly) turbulent flow over the wings, and because current CFD predictions assume fully-turbulent flow, the wind tunnel testing to date has attempted to duplicate this condition at the lower Reynolds numbers attainable on the ground. This frequently requires some form of artificial boundary layer trip to induce transition near the wing's leading edge. But this innocent-sounding goal leads to a number of complications, and it is not clear that present-day testing technology is adequate to the task. An description of some of the difficulties, and work underway to address them, forms the "Results" section of this talk. Additional results of the testing workshop will be covered in presentations by other team members.
Photoelectrochemically Self Improving Si/GaN Photocathode: Figure 1a Raw Data
10 hours chronoamperometry (CA) testing under 1 sun illumination and constant bias at -0.6 V vs RHE, the corresponding Faradaic efficiency reveals a self-improving nature of GaN, inset: CA testing on bare Si for 5 hours under 1 sun illumination and -0.6 V vs RHE, this bare Si photocathode rapidly drops down to < 0.05 mA/cm2 within an hour. Both CA testing performed in 0.5 M H2SO4 (pH=0.4).
Validation of US3D for Capsule Aerodynamics using 05-CA Wind Tunnel Test Data
Several comparisons of computational fluid dynamics to wind tunnel test data are shown for the purpose of code validation. The wind tunnel test, 05-CA, uses a 7.66% model of NASA's Multi-Purpose Crew Vehicle in the 11-foot test section of the Ames Unitary Plan Wind tunnel. A variety of freestream conditions over four Mach numbers and three angles of attack are considered. Test data comparisons include time-averaged integrated forces and moments, time-averaged static pressure ports on the surface, and Strouhal Number. The applicability of the US3D code to subsonic and transonic flow over a bluff body is assessed on a comprehensive data set. With close comparison, this work validates US3D for highly separated flows similar to those examined here.
High performance solar Stirling system
A full-scale Dish-Stirling system experiment, at a power level of 25 kWe, has been tested during 1981 on the Test Bed Concentrator No. 2 at the Parabolic Dish Test Site, Edwards, CA. Test components, designed and developed primarily by industrial contractors for the Department of Energy, include an advanced Stirling engine driving an induction alternator, a directly-coupled solar receiver with a natural gas combustor for hybrid operation and a breadboard control system based on a programmable controller and standard utility substation components. The experiment demonstrated practicality of the solar Stirling application and high system performance into a utility grid. This paper describes the design and its functions, and the test results obtained.
Photoelectrochemically Self Improving Si/GaN Photocathode: Figure 1d Raw Data
Fig1d results were obtained using a 3-electrode configuration with IrOx as the counter electrode and saturated calomel electrode as the reference electrode. Two Si/GaN photocathodes were compared. Sample #1 (named as S#1) was the as-received sample, and sample #2 (named as S#2) was CA tested for 4 hours under same testing conditions described in Fig.1a. The PEC performance (J-V curve) was recorded for both samples. Then a photodeposition of Pt was performed on both samples, each loading time was set to be 5 minutes, then the J-V curve was recorded to track the changes of the performance. The Pt photodeposition was stopped until the J-V curve won't shift (the maximum onset potential was achieved). The results show that, S#1 needs at least 20 minutes of Pt photodeposition to achieve its best PEC performance while S#2, which is after CA testing, only needs 5 minutes of Pt photodeposition to achieve its best PEC performance.
Photoelectrochemically Self Improving Si/GaN Photocathode: Figure 3f Raw Data
XPS of Si/GaN photocathode after 10 hour chronoamperometry (CA) testing. Surface chemical composition and valence band structure of GaN were obtained by X-ray photoemission spectroscopy (XPS) on a Kratos Axis Ultra DLD system at a takeoff angle of 0° relative to the surface normal. An Al Kα source (hν = 1486.6 eV) was used to excite the core level electrons. Pass energy of 20 eV was used for the narrow scan of core levels and valence band spectra, and step size of 0.05 eV and 0.025 eV, respectively. The Spectral fitting was conducted using CasaXPS analysis software. The binding energy scales of all core levels were corrected to the N 1s of Ga – N bond at 397.8 eV. XPS O1s core level spectra from 10 hours CA tested Si/GaN sample, and deconvolution shows O - Ga bond, O - N - Ga bond and OH - H2O bond.
Photoelectrochemically Self Improving Si/GaN Photocathode: Figure 3e Raw Data
XPS of Si/GaN photocathode after 4 hour chronoamperometry (CA) testing. Surface chemical composition and valence band structure of GaN were obtained by X-ray photoemission spectroscopy (XPS) on a Kratos Axis Ultra DLD system at a takeoff angle of 0° relative to the surface normal. An Al Kα source (hν = 1486.6 eV) was used to excite the core level electrons. Pass energy of 20 eV was used for the narrow scan of core levels and valence band spectra, and step size of 0.05 eV and 0.025 eV, respectively. The Spectral fitting was conducted using CasaXPS analysis software. The binding energy scales of all core levels were corrected to the N 1s of Ga – N bond at 397.8 eV. XPS O1s core level spectra from 4 hour CA tested Si/GaN sample, and deconvolution shows O - Ga bond, O - N - Ga bond and OH - H2O bond.
Photoelectrochemically Self Improving Si/GaN Photocathode: Figure 3d Raw Data
XPS of Si/GaN photocathode after 1 hour chronoamperometry (CA) testing. Surface chemical composition and valence band structure of GaN were obtained by X-ray photoemission spectroscopy (XPS) on a Kratos Axis Ultra DLD system at a takeoff angle of 0° relative to the surface normal. An Al Kα source (hν = 1486.6 eV) was used to excite the core level electrons. Pass energy of 20 eV was used for the narrow scan of core levels and valence band spectra, and step size of 0.05 eV and 0.025 eV, respectively. The Spectral fitting was conducted using CasaXPS analysis software. The binding energy scales of all core levels were corrected to the N 1s of Ga – N bond at 397.8 eV. X-ray photoemission spectroscopy (XPS) O1s core level spectra from 1 hour chronoamperometry (CA) tested Si/GaN sample, and deconvolution shows O - Ga bond, O - N - Ga bond, and OH - H2O bond.
West Flank Cosa, CA FORGE Test Area
A map with the Coso West Flank FORGE test area outlined, along with regional seismicity, the aeromagnetic data set and the area currently being utilized for the creation of the 3D model.
Engineering the mechanical properties of ultrabarrier films grown by atomic layer deposition for the encapsulation of printed electronics
Direct deposition of barrier films by atomic layer deposition (ALD) onto printed electronics presents a promising method for packaging devices. Films made by ALD have been shown to possess desired ultrabarrier properties, but face challenges when directly grown onto surfaces with varying composition and topography. Challenges include differing nucleation and growth rates across the surface, stress concentrations from topography and coefficient of thermal expansion mismatch, elastic constant mismatch, and particle contamination that may impact the performance of the ALD barrier. In such cases, a polymer smoothing layer may be needed to coat the surface prior to ALD barrier film deposition. We present the impact of architecture on the performance of aluminum oxide (Al{sub 2}O{sub 3})/hafnium oxide (HfO{sub 2}) ALD nanolaminate barrier films deposited on fluorinated polymer layer using an optical calcium (Ca) test under damp heat. It is found that with increasing polymer thickness, the barrier films with residual tensile stress are prone to cracking resulting in rapid failure of the Ca sensor at 50 °C/85% relative humidity. Inserting a SiN{sub x} layer with residual compressive stress between the polymer and ALD layers is found to prevent cracking over a range of polymer thicknesses with more than 95% of the Ca sensor remaining after 500 h of testing. These results suggest that controlling mechanical properties and film architecture play an important role in the performance of direct deposited ALD barriers.
Photoelectrochemically Self Improving Si/GaN Photocathode: Figure 1c Raw Data
Intermittent chronoamperometry (CA) testing was performed on Si/GaN photocathode in hourly manner. The LSV scan at 0 hour, 1 hour CA, 2 hours CA, 3 hours CA, 4 hours CA, 6 hours CA, 8 hours CA and 10 hours CA were recorded to track the changes of the photoelectrochemica (PEC) performance of the photocathode. The scan range was set to be 0V vs open circuit voltage (Eoc) to -0.7V vs RHE. Test was performed under one sun illumination in 0.5M H2SO4 (pH=0.4).
Development and Evaluation of a Novel Integrated Vacuum Carbonate Absorption Process
This project was aimed at obtaining process engineering and scale-up data at a laboratory scale to investigate the technical and economic feasibility of a patented post-combustion carbon dioxide (CO 2 ) capture process-the Integrated Vacuum Carbonate Absorption Process (IVCAP). Unique features of the IVCAP include its ability to be fully-integrated with the power plant's steam cycle and potential for combined sulfur dioxide (SO 2 ) removal and CO 2 capture. Theoretical and experimental studies of this project were aimed at answering three major technical questions: 1) What additives can effectively reduce the water vapor saturation pressure and energy requirement for water vaporization in the vacuum stripper of the IVCAP? 2) What catalysts can promote CO 2 absorption into the potassium carbonate (PC) solution to achieve an overall absorption rate comparable to monoethanolamine (MEA) and are the catalysts stable at the IVCAP conditions and in the flue gas environment? 3) Are any process modifications needed to combine SO 2 and CO 2 removal in the IVCAP? Lab-scale experiments and thermodynamic and process simulation studies performed to obtain detailed information pertinent to the above three technical questions produced the following results: 1) Two additives were identified that lower the saturation pressure of water vapor over the PC solution by about 20%. 2) The carbonic anhydrase (CA) enzyme was identified as the most effective catalyst for promoting CO 2 absorption. The absorption rate into the CO 2 -lean PC solution promoted with 300 mg/L CA was several times slower than the corresponding 5 M MEA solution, but absorption into the CO 2 -rich PC solution was comparable to the CO 2 -rich MEA solution. The tested CA enzymes demonstrated excellent resistance to major flue gas impurities. A technical-grade CA enzyme was stable at 40°C (104°F) over a six-month test period, while its half-life was about two months at 50°C (122°F). Enzyme immobilization improved the CA enzyme's thermal stability by up to three times compared to its free counterpart. 3) Two process modifications were proposed to improve the technical performance of the IVCAP for combined SO 2 removal and CO 2 capture. The results from a techno-economic study of a 528 MWe (gross) pulverized coal-fired, subcritical steam power plant revealed that the cost of CO 2 avoidance with the IVCAP was about 30% lower than conventional MEA-based processes. The levelized cost of electricity (LCOE) of the IVCAP ranged from $\$$40 to 46/MWh, an increase of 60 to 70% compared to a reference power plant without CO 2 capture. The overall conclusion of this study is that the IVCAP is a technically feasible and economically more attractive process than available MEA-based processes. A scale-up study using the slipstream of an actual coal-derived flue gas and development of a more stable CA enzyme are recommended for future studies.
New Technique for Developing a Proton Range Compensator With Use of a 3-Dimensional Printer
Purpose: A new system for manufacturing a proton range compensator (RC) was developed by using a 3-dimensional printer (3DP). The physical accuracy and dosimetric characteristics of the new RC manufactured by 3DP (RC{sub 3}DP) were compared with those of a conventional RC (RC{sub C}MM) manufactured by a computerized milling machine (CMM). Methods and Materials: An RC for brain tumor treatment with a scattered proton beam was calculated with a treatment planning system, and the resulting data were converted into a new format for 3DP using in-house software. The RC{sub 3}DP was printed with ultraviolet curable acrylic plastic, and an RC{sub C}MM was milled into polymethylmethacrylate using a CMM. The inner shape of both RCs was scanned by using a 3D scanner and compared with TPS data by applying composite analysis (CA; with 1-mm depth difference and 1 mm distance-to-agreement criteria) to verify their geometric accuracy. The position and distal penumbra of distal dose falloff at the central axis and field width of the dose profile at the midline depth of spread-out Bragg peak were measured for the 2 RCs to evaluate their dosimetric characteristics. Both RCs were imaged on a computed tomography scanner to evaluate uniformity of internal density. The manufacturing times for both RCs were compared to evaluate the production efficiency. Results: The pass rates for the CA test were 99.5% and 92.5% for RC{sub 3}DP and RC{sub C}MM, respectively. There was no significant difference in dosimetric characteristics and uniformity of internal density between the 2 RCs. The net fabrication times of RC{sub 3}DP and RC{sub C}MM were about 18 and 3 hours, respectively. Conclusions: The physical accuracy and dosimetric characteristics of RC{sub 3}DP were comparable with those of the conventional RC{sub C}MM, and significant system minimization was provided.
Roll-to-roll atomic layer deposition process for flexible electronics encapsulation applications
At present flexible electronic devices are under extensive development and, among them, flexible organic light-emitting diode displays are the closest to a large market deployment. One of the remaining unsolved challenges is high throughput production of impermeable flexible transparent barrier layers that protect sensitive light-emitting materials against ambient moisture. The present studies deal with the adaptation of the atomic layer deposition (ALD) process to high-throughput roll-to-roll production using the spatial ALD concept. We report the development of such a process for the deposition of 20 nm thickness Al{sub 2}O{sub 3} diffusion barrier layers on 500 mm wide polymer webs. The process uses trimethylaluminum and water as precursors at a substrate temperature of 105 °C. The observation of self-limiting film growth behavior and uniformity of thickness confirms the ALD growth mechanism. Water vapor transmission rates for 20 nm Al{sub 2}O{sub 3} films deposited on polyethylene naphthalate (PEN) substrates were measured as a function of substrate residence time, that is, time of exposure of the substrate to one precursor zone. Moisture permeation levels measured at 38 °C/90% relative humidity by coulometric isostatic–isobaric method were below the detection limit of the instrument (<5 × 10{sup −4} g/m{sup 2} day) for films coated at web moving speed of 0.25 m/min. Measurements using the Ca test indicated water vapor transmission rates ∼5 × 10{sup −6} g/m{sup 2} day. Optical measurements on the coated web showed minimum transmission of 80% in the visible range that is the same as the original PEN substrate.
Photoelectrochemically Self Improving Si/GaN Photocathode: Figure 1b Raw Data
Accelerated CA testing on bare epilayer Si/GaN photocathode at constant bias of -0.6 V vs RHE under 3.5 sun illumination for 150 hours in 0.5 M H2SO4 (pH=0.4)