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Rational Design of a Multifunctional Binder for High-Capacity Silicon-Based Anodes
Although several principles have been recognized to fabricate a nominal "better" binder, there continues to be a lack of a rational design and synthesis approach that would meet the robust criteria required for silicon (Si) anodes. Herein, we report a synthetic polymer binder, i.e., catechol-functionalized chitosan cross-linked by glutaraldehyde (CS-CG+GA), that serves dual functionalities: (a) wetness-resistant adhesion capability via catechol grafting and (b) mechanical robustness via in situ formation of a three-dimensional (3D) network. A SiNP-based anode with a designed functional polymer network (CS-CG10%+6%GA) exhibits a capacity retention of 91.5% after 100 cycles (2144 +/- 14 mAh/g). Properties that are traditionally considered to be advantageous, including stronger adhesion strength and higher mechanical robustness, do not always improve the binder performance. A clear relationship between these properties and ultimate electrochemical performance is established by assessing the rheological behavior, mechanical property, adhesion force, peel stress, morphology evolution, and semiquantitative evaluation. This study provides a clear path for the rational design of high-performance functional polymer binders for not only Si-based electrodes but also other types of alloy and conversion-based electrodes.
Predictive binder jet additive manufacturing enabled by clean burn-off binder design
Binder jet additive manufacturing (BJAM) presents an avenue for advanced manufacturing of various high-value materials due to high deposition rates, scalability, and geometric flexibility. However, conventional organic binders in BJAM introduce residual carbon upon pyrolysis, often leading to imprecise alloy composition in the final sintered part. The undesirable residual carbon from binder burn-off limits the application of BJAM for high-performance alloys due to their high sensitivity to carbon addition. In this study, we have designed poly(vinylpyrrolidone-co-vinyl acetate) (PVP-VAc) as a clean burn-off binder for BJAM, where excess oxygen groups in VAc enable cleaner burn-off and reduce residual carbon retention. Compared to a widely used commercial binder, the optimized PVP-VAc binder reduced residual carbon retention by over 90% in H13 tool steel. The significant reduction in residual carbon enables predictable printing and subsequent sintering of complex H13 tool steel geometries, an alloy known to have substantial challenges around distortion due to the sintering window shifting from carbon addition. The design of a clean burnout binder provides a major path forward for BJAM by enabling new AM designs and applications for composition-sensitive high-performance alloys, such as nickel-based superalloys, titanium alloys, and high alloyed steels.
Lignin as Renewable and Superior Asphalt Binder Modifier
The utilization of lignin for fungible products remains a major challenge for biofuel, pulp and paper industries. We hereby demonstrated the potential of lignin to be used as the asphalt binder modifier, and addressed the challenges in producing high-performance asphalt binder modifiers from lignin. We first demonstrated that Kraft lignin could improve the high temperature performance of asphalt binder, yet compromise the low temperature performance. To address the challenge, we developed both enzyme-mediator-based biological processing and formic acid-based chemical processing to derive lignin fractions to improve the high temperature performance of asphalt binder without compromising its low temperature performance. Moreover, the soluble fraction of biologically processed lignin could improve both high temperature and low temperature performance of asphalt binder, which enabled lignin to serve as a modifier with unique features. We also carried out a thorough characterization of different lignin fractions, and revealed the potential mechanisms for lignin to improve the asphalt binder performance. Overall, the study opened the new avenues for lignin to serve as an exceptional modifier and renewable substitute to improve both high and low temperature performance of asphalt binder. Furthermore, the novel application also transformed lignin waste into a valuable byproduct with market size compatible to biorefinery, pulp and paper industries.
Glass binder development for a glass-bonded sodalite ceramic waste form
This paper discusses work to develop Na2O-B2O3-SiO2 glass binders for immobilizing LiCl-KCl eutectic salt waste in a glass-bonded sodalite waste form following electrochemical reprocessing of used metallic nuclear fuel. Here, five new glasses with high Na2O contents were designed to generate waste forms having higher sodalite contents and fewer stress fractures. The structural, mechanical, and thermal properties of the new glasses were measured using variety of analytical techniques. The glasses were then used to produce ceramic waste forms with surrogate salt waste. The materials made using the glasses developed during this study were formulated to generate more sodalite than materials made with previous baseline glasses used. The coefficients of thermal expansion for the glass phase in the glass-bonded sodalite waste forms made with the new binder glasses were closer to the sodalite phase in the critical temperature region near and below the glass transition temperature. These improvements should result in lower probability of cracking in the full-scale monolithic ceramic waste form, leading to better long-term chemical durability. Additionally, a model generated during this study for predicting softening temperature of silicate binder glasses is presented.
An in-situ crosslinking binder for binder jet additive manufacturing
Additive Manufacturing (AM) of metals is a potentially disruptive technology that could significantly change the industrial supply chain. There are a limited number of AM methods capable of creating metal parts, and one method showing significant potential is Binder Jet AM (Binder Jetting). Binder Jetting utilizes an inkjet print head to deposit a binder fluid onto a powder bed and bind together powder particles into a desired geometry. This study investigates a new binder system consisting of a difunctional monomer, triethylene glycol dimethacrylate (TEG-DMA). TEG-DMA exhibits excellent printability with an Ohnesorge’s number of .258 making the Z number 3.876. During the thermal curing process, the difunctional monomer polymerizes and crosslinks at the onset temperature of 138 °C, becoming a solid dimethacrylate network. When the binder is utilized within the stainless-steel powder bed at 200 °C, it forms a network incorporating the stainless-steel particles, binding the powder into any specified geometry. Crosslinking the monomer within the stainless-steel 420 powder bed imparts a flexural strength of 1.0–3.3 MPa to the green part depending on the volume of monomer in the part. After sintering, the final stainless-steel parts results in a void fraction close to 60 % and carbon content below 0.4 %.
Evaluation of Binders and Plasticizers in Kollidon VA 64-PEG Binder Systems
The binders, plasticizers, and dispersants in a polyvinylpyrrolidone/polyethylene glycol/glycerin binder system for PZT were evaluated. Kollidon VA 64 was investigated as a possible alternative binder to Kollidon 25 in a PZT powder system. The target amount of PEG300 in a Kollidon VA 64 system was predicted to be 15 to 30 wt.% PEG300 based on T g analysis by DSC. The compaction properties (slide coefficient, cohesiveness, green strength, etc.) were analyzed for Kollidon VA 64 – x PEG300 – glycerin systems. The properties in the range of x = 0 to 20 for systems without glycerin and x = 5 to 20 for systems with glycerin all exceeded the performance of the baseline Kollidon 25 system, of which VA 64 – 10 wt.% PEG300 – 5 wt.% glycerin with adsorbed moisture was the most promising composition due to a compact cohesiveness of 0.84 at 40 kpsi compared to a baseline of 0.44. The effect of dispersants on the compaction properties of a Kollidon 25 – PEG300 binder system was also analyzed, and the compaction properties were also compared to that of a Aquazol 200 – PEG6000 binder system. The powders with dispersant exhibited comparabl e per formance to the baseline, suggesting good compatibility. The compacts produce with the Aquazol 200 – PEG6000 binder exhibited decreased performance when compared to the baseline .
Polyamidoamine dendrimer-based binders for high-loading lithium–sulfur battery cathodes
Not Available
Carboxylated Poly(thiophene) Binders for High-Performance Magnetite Anodes: Impact of Cation Structure
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Re-Engineering Poly(Acrylic Acid) Binder toward Optimized Electrochemical Performance for Silicon Lithium-Ion Batteries: Branching Architecture Leads to Balanced Properties of Polymeric Binders
Silicon is a promising anode material for lithium-ion batteries with its superior capacity. However, the drastic volume changes during lithiation/delithiation cycles hinder the cycling performance, resulting in particle pulverization, conductivity loss, and an unstable electrode-electrolyte interface. In this work, a series of synthetic polymeric binders, poly(acrylic acid-co-tetra(ethylene glycol) diacrylate)-featuring a poly(acrylic acid) (PAA) backbone branched via tetra(ethylene glycol) diacrylate (TEGDA)-are developed that edge toward evidencing well-balanced properties to confront capacity fading in Si-based electrodes. The incorporation of ether chain not only leads to the branching architecture of the PAA backbone, thus affecting its mechanical properties, but also promotes the conductivity of Li ions. As a result, a synergistic performance improvement is observed in both half and full cells. The best-performing cell using a branched PAA binder (bPAA) with a feeding molar ratio ([TEGDA]:[acrylic acid(AA)]) of 0.2 results in a 10% increase in initial capacity and a 31% increase in capacity retention over 100 cycles compared to the linear PAA cell. The cross-sectional microscopic images of the cycled electrodes reveal that bPAA binders can drastically reduce the electrode expansion. This improvement results from the well-balanced properties of the polymer design, which could guide further development for more advanced binder materials.
Rigid-Rod Sulfonated Polyamide as an Aqueous-Processable Binder for Li-Ion Battery Electrodes
Polymer binders are important components of most battery electrodes, ensuring high performance and long-term durability. Increasing demand for lithium-ion batteries in the automotive, stationary power, and portable electronics industries calls for a greener binder to replace poly(vinylidene difluoride) (PVDF). We evaluate the performance of aqueous solution-processed electrodes prepared with a rigid-rod polymer binder, poly(2,2'-disulfonyl-4,4'-benzidine terephthalamide) (PBDT). The polyamide backbone and double-helical configuration of PBDT give rise to its mechanical strength and rigidity, and its functional nature (H-bonding amides and sulfonates) can provide specific binding with electrode particles. LiFePO 4 electrodes prepared with 3 wt% PBDT show mechanical integrity and cycling stability, achieving over 1000 cycles at 4C rate with negligible capacity decay. These electrodes demonstrate comparable rate performance with their PVDF counterparts while eliminating fluorine from the electrode as well as the organic solvents needed for processing. Furthermore, this study reveals that PBDT holds great potential as a binder for advanced sustainable batteries.
Influence of calcium content on the atomic structure and phase formation of alkali-activated cement binder
Abstract not provided
Observation of Damage During Dynamic Compression of Production and Low-Defect HMX Crystals in Sylgard® Binder Using X-Ray Phase Contrast Imaging
Abstract not provided
2025 Peregrine in-situ monitoring and training dataset for laser powder bed fusion and binder jet printers
Peregrine, a software tool developed at Oak Ridge National Laboratory (ORNL), was used to collect and analyze in-situ monitoring (ISM) data from a Concept Laser M2 (Colibrium Additive) laser powder bed fusion (L-PBF) printer and an ExOne Innovent (Desktop Metal) binder jet printer. Data for four builds (print jobs) were saved to HDF5 (high performance data) files for release. Additionally, process anomalies were annotated by the authors across 37 image stacks (i.e., print layers) and are also provided as HDF5 files.
Conductive Polymer Binder-Enabled SiO–Sn x Co y C z Anode for High-Energy Lithium-Ion Batteries
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Effect of elevated temperature on alkali-activated geopolymeric binders compared to portland cement-based binders
This research focused on developing thermally-stable materials based on alkali-activation of slag, fly ash, and metakaolin compared to portland cement mixtures by using a hierarchical approach to material design. At lower length scales, X-ray diffraction (XRD) characterized the mineralogy that coupled to higher length scale experiments using thermogravimetric analysis (TGA) for determining the materials thermal stability. Additionally, high-energy X-ray computed microtomography (μCT) determined the best-performing material formulation that minimized thermal damage when exposed to high temperatures (650 °C). The thermal loading was ramped up to 650 °C from ambient temperature in 60 s and then held for a total of 10 min. The μCT identified that the alkali-activated fly ash mortar had less initial porosity than the ordinary portland cement mixtures, with more than 66% of the pores between 20 and 50 μm in diameter. Consequently, the alkali-activated fly ash mortar was able to dissipate approximately 565 °C in just 50 mm of material, outperforming all the other mixes studied in this paper with μCT confirming minimal damage after the temperature exposure.
Evaluation of contact angle between asphalt binders and aggregates using Molecular Dynamics (MD) method
Abstract not provided