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At least 19 records

Measured Two-Dimensional Damping Effectiveness of Fuel-Sloshing Baffles applied to Ring Baffles in Cylindrical Tanks

Measured two-dimensional damping forces of baffles with various shapes and perforations are presented for fluid conditions representative of those in liquid-fuel rocket vehicles. The effect of amplitude and frequency of fuel sloshing, and surface proximity on baffle damping are shown. Application of the result sin the prediction of damping effectiveness of ring baffles in cylindrical tanks is demonstrated. Finally, some measurements of damping in a free-free cylindrical tank are presented which verify the predictions based on two-dimensional results. Measurements of certain three-dimensional baffles show that they provide greater damping than ring baffles.

Cole, Henry A., Jr.

Extension of Miles Equation for Ring Baffle Damping Predictions to Small Slosh Amplitudes and Large Baffle Widths

The Miles equation has long been used to predict slosh damping in liquid propellant tanks due to ring baffles. The original work by Miles identifies defined limits to its range of application. Recent evaluations of the Space Launch System identified that the Core Stage baffle designs resulted in violating the limits of the application of the Miles equation. This paper describes the work conducted by NASA/MSFC to develop methods to predict slosh damping from ring baffles for conditions for which Miles equation is not applicable. For asymptotically small slosh amplitudes or conversely large baffle widths, an asymptotic expression for slosh damping was developed and calibrated using historical experimental sub-scale slosh damping data. For the parameter space that lies between region of applicability of the asymptotic expression and the Miles equation, Computational Fluid Dynamics simulations of slosh damping were used to develop an expression for slosh damping. The combined multi-regime slosh prediction methodology is shown to be smooth at regime boundaries and consistent with both sub-scale experimental slosh damping data and the results of validated Computational Fluid Dynamics predictions of slosh damping due to ring baffles.

West, Jeff

Investigation of Damping Physics and CFD Tool Validation for Simulation of Baffled Tanks at Variable Slosh Amplitude

To meet the flight control damping requirement, baffles of various configurations have been devised to increase the natural viscous damping and decrease the magnitude of the slosh forces and torques. In the design of slosh baffles, the most widely used damping equation is the one derived by Miles, which is based on the experiments of Keulegan and Carpenter. This equation has been used in predicting damping of the baffled tanks in different diameters ranging from 12 to 112 inches. The analytical expression of Miles equation is easy to use, especially in the design of complex baffle system. Previous investigations revealed that some experiments had shown good agreements with the prediction method of Miles, whereas other experiments have shown significant deviations. For example, damping from Miles equation differs from experimental measurements by as much as 100 percent over a range of tank diameters from 12 to 112 inches, oscillation amplitudes from 0.1 to 1.5 baffle widths, and baffle depths of 0.3 to 0.5 tank radius. Previously, much of this difference has been attributed to experimental scatter. A systematical study is needed to understand the damping physics of baffled tanks, to identify the difference between Miles equation and experimental measurement, and to develop new semi-empirical relations to better represent the real damping physics. The approach of this study is to use CFD technology to shed light on the damping mechanisms of a baffled tank. First, a 1-D Navier-Stokes equation representing different length scales and time scales in the baffle damping physics is developed and analyzed. A well validated CFD solver, developed at NASA MSFC, Loci-STREAM-VOF, is applied to study vorticity field around the baffle and around the fluid interface to highlight the dissipation mechanisms at different slosh amplitudes. Previous measurement data are then used to validate the CFD damping results. The study found several critical parameters controlling fluid damping from a baffle: local slosh amplitude to baffle thickness (A/t), surface liquid depth to tank radius (h/R), local slosh amplitude to baffle width (A/W); and non-dimensional slosh frequency. The simulation highlights three significant damping regimes where different mechanisms dominate. The study proves that the previously found discrepancies between Miles equation and experimental measurement are not due to the measurement scatter, but rather due to different damping mechanisms at various slosh amplitudes. The limitations on the use of Miles equation are discussed based on the flow regime.

Yang, H. Q.

A study of resonant-cavity and fiberglass-filled parallel baffles as duct silencers

Acoustical performance and pressure drop were measured for two types of splitters designed to attenuate sound propagating in ducts - resonant-cavity baffles and fiberglass-filled baffles. Arrays of four baffles were evaluated in the 7- by 10-foot wind tunnel number 1 at Ames Research Center at flow speeds from 0 to 41 m/sec. The baffles were 2.1 m high, 305 to 406 mm thick, and 3.1 to 4.4 m long. Emphasis was on measurements of silencer insertion loss as affected by variations of such parameters as baffle length, baffle thickness, perforated skin geometry, cavity size and shape, cavity damping, wind speed, and acoustic field directivity. An analytical method for predicting silencer performance is described and compared with measurements. With the addition of cavity damping in the form of 25-mm foam linings, the insertion loss above 250 Hz of the resonant-cavity baffles was improved 2 to 7 db compared with the undamped baffles; the loss became equal to or greater than the insertion loss of comparable size fiberglass baffles at frequencies above 250 Hz. Variations of cavity size and shape showed that a series of cavities with triangular cross-sections (i.e., variable depth) were superior to cavities with rectangular cross sections (i.e., constant depth). In wind, the undamped, resonant-cavity baffles generated loud cavity-resonance tones; the tones could be eliminated by cavity damping.

Soderman, P. T.

Corrected Recursive Equations for Vane Aperture Sizes and Locations in One- and Two-Stage Stray Light Baffle Systems

Front-end stray light baffles for optical imaging systems are used to limit the amount of out-of-field light that reaches the entrance pupil of the optical system. From star tracker baffles to the outer barrel of the Hubble Space Telescope, it is vital to design the locations and apertures of baffle vanes so that the inner walls of the baffle are not simultaneously visible to both stray light sources and the optical entrance pupil. Various designs have been presented for arbitrary cylindrical baffle tubes and explicitly specified conical tubes, but no working generalized algorithm has been presented where the baffle tube can take an arbitrary conical form. Haghshenas and Johari presented what should be a working recursive algorithm, but the published equations have two errors that result in incorrect output. Corrections to their equations are presented here. Additionally, tolerancing in the field of baffle design has typically been accomplished by slightly increasing the field-of-view of the baffle system to avoid clipping the optical field due to mechanical tolerance errors. A new way of incorporating fabrication, alignment, and environmental tolerancing is presented that is more consistent with typical mechanical engineering practice. Furthermore, it is included in the recursive equations with some demonstration of their impact.

tolerance

Corrected Recursive Equations for Vane Aperture Sizes and Locations in One- and Two-Stage Stray Light Baffle Systems

Front-end stray light baffles for optical imaging systems are used to limit the amount of out-of-field light that reaches the entrance pupil of the optical system. From star tracker baffles to the outer barrel of the Hubble Space Telescope, it is vital to design the locations and apertures of baffle vanes so that the inner walls of the baffle are not simultaneously visible to both stray light sources and the optical entrance pupil. Various designs have been presented for arbitrary cylindrical baffle tubes and explicitly specified conical tubes, but no working generalized algorithm has been presented where the baffle tube can take an arbitrary conical form. Haghshenas and Johari presented what should be a working recursive algorithm, but the published equations have two errors that result in incorrect output. Corrections to their equations are presented here. Additionally, tolerancing in the field of baffle design has typically been accomplished by slightly increasing the fieldof-view of the baffle system to avoid clipping the optical field due to mechanical tolerance errors. A new way of incorporating fabrication, alignment, and environmental tolerancing is presented that is more consistent with typical mechanical engineering practice and margin against those fabrication errors is included in the recursive equations with demonstration of their benefit.

Stray light

An Experimental Investigation of the Damping of Liquid Oscillations in an Oblate Spheroidal Tank With and Without Baffles

An experimental investigation was conducted to determine the damping of the fundamental antisymmetric mode of oscillation of liquids contained in an oblate spheroidal tank. The decay of the fundamental mode was studied for a range of liquid depths in tanks with and without baffles. In the investigation of baffle effects, ring and cruciform baffles of various sizes were fixed at different locations within the tank. Data presented show the variation of the damping factor with tank fullness and with baffle type, width, location, and orientation as well as the effects of the amplitude of the liquid oscillations and of small variations in the liquid kinematic viscosity on the damping factor. The results of the investigation indicate that the addition of ring baffles to the tank results in an increase in the available effective damping when the baffle plane is in a region near the equilibrium liquid surface, and that cruciform baffles are effective in the damping of the fundamental mode in the near-empty tank. No apparent changes in damping for the tanks having ring baffles were observed as the kinematic viscosity of the liquid was varied over a small range.

Stephens, David G.

Development of A Maximum Anti-Slosh Baffle Pressure Load Model

The sloshing of propellants can affect the stability of a spacecraft and the integrity of the tank structure. Undesirable sloshing can be controlled by the addition of anti-slosh baffles, and the spacing and configuration of baffles are driven by damping requirements. The structural design of the baffle is determined after consideration of many factors, such as the strength and rigidity needed to support the baffle for its lifetime. Therefore, knowledge of distributed pressure loading is important for detailed structural design. In addition, the resultant force and moment produced by the distributed pressure are of direct importance to the design of a vehicle’s control system. Previous experimental investigations have been conducted to determine the liquid pressure loads and slosh damping associated with a rigid ring baffle. The results suggested that when the nondimensional velocity parameter is larger than 1.0, the theories agree with the test. However, when the velocity parameter is less than 1.0, all theories are nonconservative and under-predict the pressure loads. The present study has derived a maximum pressure load on the slosh baffle based on the energy conservation principle. It is verified from CFD that pressure in the slosh flow field can be decomposed into static and transient components. The CFD results confirm that there is a phase shift in pressure across the baffle, which depends on the fluid damping. Higher damping leads to a higher phase shift. The CFD investigation further verifies the proposed theory: the maximum pressure load occurs when the phase shift is 90 degrees. A comparison of the present computational results to the previous comprehensive experimental data validates the maximum pressure theory. When the baffle is submerged, the maximum pressure theory envelopes all the experimental data points.

CFD

Evaluation of flexible ring baffles for damping liquid oscillations

An experimental study was undertaken of damping produced by single flexible-ring baffles in a 396-cm diameter tank of liquid nitrogen. Two 24.8-cm wide baffles were tested. One baffle was 0.00635 cm thick type 301 stainless steel and the other 0.0254 cm thick Teflon FEP. Each baffle produced damping of liquid oscillations equal to or greater than that expected from rigid baffles of the same size. The equations used to determine the baffle thickness required were found to be adequate baffle design equations.

Bugg, F.

Baffle design for earth radiation rejection in the Cryogenic Limb-Scanning Interferometer/Radiometer

The Cryogenic Limb-Scanning Interferometer/Radiometer (CLIR) is being developed to observe infrared emissions of the earth's upper atmosphere from space. The earth's surface is an extended source of intense background radiation with a small angular separation from the desired scene. The CLIR employs an off-axis Gregorian Telescope whose primary mirror and baffles are cooled by an open-cycle cryogen system. A system of specular annular baffles has been developed to minimize both stray light problems and cryogen consumption by retro-mapping the aperture into itself. Each off-axis ray which enters the aperture and strikes the specular baffle surface is reflected so that it passes out of the aperture and is not absorbed on a cryogenic surface. The specular baffle which lies closest to the aperture is an ellipsoid whose foci trace out the circular aperture on revolution about the axis. Its theoretical 'ray trace' efficiency is 100 percent. A subsequent baffle has an elliptical cross section whose near focus traces out the central hole in the ellipsoidal baffle and whose far focus traces out the aperture. Its theoretical efficiency is about 90 percent. These baffles reduce the earth radiation heat load on the cryogenic cooler by an order of magnitude, changing it from the dominant cause of cryogen consumption to a relatively small effect. An aperture shield is also desirable to reduce cryogen consumption, stray light, and contamination.

Bremer, J. C.

Investigation of Damping Physics and CFD Tool Validation for Simulation of Baffled Tanks at Variable Slosh Amplitude

Determination of slosh damping is a very challenging task as there is no analytical solution. The damping physics involves the vorticity dissipation which requires the full solution of the nonlinear Navier-Stokes equations. As a result, previous investigations were mainly carried out by extensive experiments. A systematical study is needed to understand the damping physics of baffled tanks, to identify the difference between the empirical Miles equation and experimental measurements, and to develop new semi-empirical relations to better represent the real damping physics. The approach of this study is to use Computational Fluid Dynamics (CFD) technology to shed light on the damping mechanisms of a baffled tank. First, a 1-D Navier-Stokes equation representing different length scales and time scales in the baffle damping physics is developed and analyzed. Loci-STREAM-VOF, a well validated CFD solver developed at NASA MSFC, is applied to study the vorticity field around a baffle and around the fluid-gas interface to highlight the dissipation mechanisms at different slosh amplitudes. Previous measurement data is then used to validate the CFD damping results. The study found several critical parameters controlling fluid damping from a baffle: local slosh amplitude to baffle thickness (A/t), surface liquid depth to tank radius (d/R), local slosh amplitude to baffle width (A/W); and non-dimensional slosh frequency. The simulation highlights three significant damping regimes where different mechanisms dominate. The study proves that the previously found discrepancies between Miles equation and experimental measurement are not due to the measurement scatter, but rather due to different damping mechanisms at various slosh amplitudes. The limitations on the use of Miles equation are discussed based on the flow regime.

Yang, H. Q.

Validity of Miles Equation in Predicting Propellant Slosh Damping in Baffled Tanks at Variable Slosh Amplitude

Determination of slosh damping is a very challenging task as there is no analytical solution. The damping physics involves the vorticity dissipation which requires the full solution of the nonlinear Navier-Stokes equations. As a result, previous investigations were mainly carried out by extensive experiments. A systematical study is needed to understand the damping physics of baffled tanks, to identify the difference between the empirical Miles equation and experimental measurements, and to develop new semi-empirical relations to better represent the real damping physics. The approach of this study is to use Computational Fluid Dynamics (CFD) technology to shed light on the damping mechanisms of a baffled tank. First, a 1-D Navier-Stokes equation representing different length scales and time scales in the baffle damping physics is developed and analyzed. Loci-STREAM-VOF, a well validated CFD solver developed at NASA MSFC, is applied to study the vorticity field around a baffle and around the fluid-gas interface to highlight the dissipation mechanisms at different slosh amplitudes. Previous measurement data is then used to validate the CFD damping results. The study found several critical parameters controlling fluid damping from a baffle: local slosh amplitude to baffle thickness (A/t), surface liquid depth to tank radius (d/R), local slosh amplitude to baffle width (A/W); and non-dimensional slosh frequency. The simulation highlights three significant damping regimes where different mechanisms dominate. The study proves that the previously found discrepancies between Miles equation and experimental measurement are not due to the measurement scatter, but rather due to different damping mechanisms at various slosh amplitudes. The limitations on the use of Miles equation are discussed based on the flow regime.

Yang, H. Q.

Validity of Miles Equation in Predicting Propellant Slosh Damping in Baffled Tanks at Variable Slosh Amplitude

Determination of slosh damping is a very challenging task as there is no analytical solution. The damping physics involves the vorticity dissipation which requires the full solution of the nonlinear Navier-Stokes equations. As a result, previous investigations were mainly carried out by extensive experiments. A systematical study is needed to understand the damping physics of baffled tanks, to identify the difference between the empirical Miles equation and experimental measurements, and to develop new semi-empirical relations to better represent the real damping physics. The approach of this study is to use Computational Fluid Dynamics (CFD) technology to shed light on the damping mechanisms of a baffled tank. First, a 1-D Navier-Stokes equation representing different length scales and time scales in the baffle damping physics is developed and analyzed. Loci-STREAM-VOF, a well validated CFD solver developed at NASA MSFC, is applied to study the vorticity field around a baffle and around the fluid-gas interface to highlight the dissipation mechanisms at different slosh amplitudes. Previous measurement data is then used to validate the CFD damping results. The study found several critical parameters controlling fluid damping from a baffle: local slosh amplitude to baffle thickness (A/t), surface liquid depth to tank radius (d/R), local slosh amplitude to baffle width (A/W); and non-dimensional slosh frequency. The simulation highlights three significant damping regimes where different mechanisms dominate. The study proves that the previously found discrepancies between Miles equation and experimental measurement are not due to the measurement scatter, but rather due to different damping mechanisms at various slosh amplitudes. The limitations on the use of Miles equation are discussed based on the flow regime.

Yang, H. Q.

Effect of Baffle on Gravity-Gradient-Excited Slosh Waves and Spacecraft Moment and Angular-Momentum Fluctuations in Microgravity

The dynamical behavior of fluids affected by the asymmetric gravity gradient acceleration has been investigated. In particular, the effects of surface tension on partially filled rotating fluids applicable to a full-scale Gravity Probe-B Spacecraft dewar tank with and without baffles are studied. Results of slosh wave excitation along the liquid-vapor interface induced by gravity gradient acceleration indicate that the gravity gradient acceleration is equivalent to the combined effect of a twisting force and a torsional moment acting on the spacecraft. The results are clearly seen from one-up one-down and one-down one-up oscillations in the cross-section profiles of two bubbles in the vertical (r, z)-plane of the rotating dewar, and from the eccentric contour of the bubble rotating around the axis of the dewar in a horizontal (r, theta)-plane. As the viscous force, between liquid and solid interface, greatly contributes to the damping of slosh wave excitation, a rotating dewar with baffles provides more areas of liquid-solid interface than that of a rotating dewar without baffles. Results show that the damping effect provided by the baffles reduces the amplitude of slosh wave excitation and lowers the degree of asymmetry in liquid-vapor distribution. Fluctuations of angular momentum and fluid moment caused by the slosh wave excited by gravity gradient acceleration with and without baffle boards are also investigated. It is also shown that the damping effect provided by the baffles greatly reduces the amplitudes of angular momentum and fluid moment fluctuations.

Hung, R. J.

Energy Loss, Velocity Distribution, and Temperature Distribution for a Baffled Cylinder Model, Special Report

In the design of a cowling a certain pressure drop across the cylinders of a radial air-cooled engine is made available. Baffles are designed to make use of this available pressure drop for cooling. The problem of cooling an air-cooled engine cylinder has been treated, for the most part, from considerations of a large heat-transfer coefficient. The knowledge of the precise cylinder characteristics that give a maximum heat-transfer coefficient should be the first consideration. The next problem is to distribute this ability to cool so that the cylinder cools uniformly. This report takes up the problem of the design of a baffle for a model cylinder. A study has been made of the important principles involved in the operation of a baffle for an engine cylinder and shows that the cooling can be improved 20% by using a correctly designed baffle. Such a gain is as effective in cooling the cylinder with the improved baffle as a 65% increase in pressure drop across the standard baffle and fin tips.

Brevoort, Maurice J.

Validation of High-Resolution CFD Method for Slosh Damping Extraction of Baffled Tanks

Determination of slosh damping is a very challenging task as there is no analytical solution. The damping physics involve the vorticity dissipation which requires the full solution of the nonlinear Navier-Stokes equations. As a result, previous investigations and knowledge were mainly carried out by extensive experimental studies. A Volume-Of-Fluid (VOF) based CFD program developed at NASA MSFC was applied to extract slosh damping in a baffled tank from the first principle. First, experimental data using water with subscale smooth wall tank were used as the baseline validation. CFD simulation was demonstrated to be capable of accurately predicting natural frequency and very low damping value from the smooth wall tank at different fill levels. The damping due to a ring baffle at different liquid fill levels from barrel section and into the upper dome was then investigated to understand the slosh damping physics due to the presence of a ring baffle. Based on this study, the Root-Mean-Square error of our CFD simulation in estimating slosh damping was less than 4.8%, and the maximum error was less than 8.5%. Scalability of subscale baffled tank test using water was investigated using the validated CFD tool, and it was found that unlike the smooth wall case, slosh damping with baffle is almost independent of the working fluid and it is reasonable to apply water test data to the full scale LOX tank when the damping from baffle is dominant. On the other hand, for the smooth wall, the damping value must be scaled according to the Reynolds number. Comparison of experimental data, CFD, with the classical and modified Miles equations for upper dome was made, and the limitations of these semi-empirical equations were identified.

Yang, H. Q.

Optimization of Slosh Baffle Geometry

This paper describes a method for determining the optimum baffle configuration for suppressing excessive propellant sloshing in the tanks of a large launch vehicle. The optimum geometry for a baffle system is considered to be the one with the least mass which is capable of providing the necessary damping. The analysis considers a cylindrical tank and a baffle system made up of several flat ring baffles mounted horizontally. The basic assumptions are discussed and derivations given of the equations necessary to predict the optimum baffle configuration consistent with adequate strength. Numerical results are presented graphically, and some general conclusions are drawn.

OPTIMIZATION