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Materials Data on Al4Si by Materials Project

Al4Si crystallizes in the trigonal R-3m space group. The structure is three-dimensional. there are six inequivalent Al sites. In the first Al site, Al is bonded to nine Al and three equivalent Si atoms to form distorted AlAl9Si3 cuboctahedra that share corners with six equivalent SiAl6 cuboctahedra, corners with twelve AlAl9Si3 cuboctahedra, edges with six equivalent SiAl6 cuboctahedra, edges with eighteen AlAl9Si3 cuboctahedra, and faces with twelve AlAl9Si3 cuboctahedra. There are three shorter (2.84 Å) and six longer (2.85 Å) Al–Al bond lengths. All Al–Si bond lengths are 2.73 Å. In the second Al site, Al is bonded to twelve Al atoms to form AlAl12 cuboctahedra that share corners with three equivalent SiAl6 cuboctahedra, corners with nine AlAl9Si3 cuboctahedra, edges with three equivalent SiAl6 cuboctahedra, edges with twenty-one AlAl9Si3 cuboctahedra, and faces with eighteen AlAl9Si3 cuboctahedra. There are six shorter (2.85 Å) and three longer (2.88 Å) Al–Al bond lengths. In the third Al site, Al is bonded to twelve Al atoms to form AlAl12 cuboctahedra that share corners with three equivalent SiAl6 cuboctahedra, corners with nine AlAl9Si3 cuboctahedra, edges with three equivalent SiAl6 cuboctahedra, edges with twenty-one AlAl9Si3 cuboctahedra, and faces with eighteen AlAl9Si3 cuboctahedra. There are three shorter (2.84 Å) and six longer (2.85 Å) Al–Al bond lengths. In the fourth Al site, Al is bonded to twelve Al atoms to form AlAl12 cuboctahedra that share corners with three equivalent SiAl6 cuboctahedra, corners with nine AlAl9Si3 cuboctahedra, edges with three equivalent SiAl6 cuboctahedra, edges with twenty-one AlAl9Si3 cuboctahedra, and faces with eighteen AlAl9Si3 cuboctahedra. There are a spread of Al–Al bond distances ranging from 2.84–2.88 Å. In the fifth Al site, Al is bonded to twelve Al atoms to form AlAl12 cuboctahedra that share corners with three equivalent SiAl6 cuboctahedra, corners with nine AlAl9Si3 cuboctahedra, edges with three equivalent SiAl6 cuboctahedra, edges with twenty-one AlAl9Si3 cuboctahedra, and faces with eighteen AlAl9Si3 cuboctahedra. There are three shorter (2.84 Å) and six longer (2.85 Å) Al–Al bond lengths. In the sixth Al site, Al is bonded to twelve Al atoms to form AlAl12 cuboctahedra that share corners with three equivalent SiAl6 cuboctahedra, corners with nine AlAl9Si3 cuboctahedra, edges with three equivalent SiAl6 cuboctahedra, edges with twenty-one AlAl9Si3 cuboctahedra, and faces with eighteen AlAl9Si3 cuboctahedra. There are a spread of Al–Al bond distances ranging from 2.84–2.88 Å. Si is bonded to six equivalent Al atoms to form distorted SiAl6 cuboctahedra that share corners with eighteen AlAl9Si3 cuboctahedra, edges with six equivalent SiAl6 cuboctahedra, and edges with eighteen AlAl9Si3 cuboctahedra.

36 MATERIALS SCIENCE↗

Multimodal Analysis of Spatially Heterogeneous Microstructural Refinement and Softening Mechanisms in Three-Pass Friction Stir Processed Al4Si Alloy

Multiple thermally and thermomechanically induced microstructural refinement mechanisms can be activated in metallic alloys when subjected to solid phase processing methods such as friction stir processing (FSP). In this work, we provide detailed descriptions of the relationship between region-specific microstructural refinement mechanisms and the variation in microhardness, through a systematic and multimodal microstructural characterization of an FSP-processed 75% cold-rolled Al-4 at.% Si model binary alloy. Spatially resolved high-energy synchrotron X-ray diffraction, electron backscattered diffraction, and scanning transmission electron microscopy were used to understand the spatially heterogeneous microstructural evolution due to FSP. Results provide insights into how mechanisms such as static recovery, static recrystallization, dynamic recovery and recrystallization, geometric and continuous dynamic recrystallization, and particle-stimulated static or dynamic grain nucleation may occur heterogeneously in the microstructure as a function of the distance from the stir zone in processed alloys, directly influencing the degree of softening. The systematic analysis of microstructures and hardness in the FSP-processed model binary alloy given in this work highlights the rich microstructural domains that can be uniquely harnessed through solid phase processing of metallic alloys.

Al4Si, Friction Stir Processing, Geometric Dynamic↗