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Cryogenic Fracture Toughness Evaluation of an Investment Cast Al-Be Alloy for Structural Applications

Aluminum-Beryllium metal matrix composite materials are useful due to their desirable performance characteristics for aerospace applications. Desirable characteristics of this material includes light-weight, dimensional stability, stiffness, good vibration damping characteristics, low coefficient of thermal expansion, and workability, This material is 3.5 times stiffer and 22% lighter than conventional aluminum alloys. electro-optical systems, advanced sensor and guidance components for flight and satellite systems, components for light-weight high-performance aircraft engines, and structural components for helicopters. Aluminum-beryllium materials are now available in the form of near net shape investment castings. In this materials properties characterization study, the cryogenic tensile and fracture properties of an investment casting alloy, Beralcast 363, were determined. Tensile testing was performed at 21 C (70 F), -73.3 C (-100 F), -195.5 C (-320 F) and -252.8 C (-423 F), and fracture (K(sub lc) and da/dN) testing was performed at -73.3 C (-100 F), -195.5 C (-320 F) and -252.8 C (-423 F). Their use is attractive for weight critical structural applications such as advanced

Gamwell, W. R.↗

Fatigue damage mechanisms in boron-aluminium composite laminates

The relationship between fatigue and shakedown in metal matrix composites is investigated theoretically and experimentally for unidirectional and laminated 6061 Al-B materials. It is shown that no fatigue damage takes place if the applied stress range is such that the material remains elastic, or shakes down, i.e., resumes elastic cyclic straining after a small number of plastic strain cycles. Fatigue damage occurs only in specimens subjected to stress ranges which cause sustained cyclic plastic straining in the aluminum matrix. If the applied stress range is smaller than that required for fatigue failure, after about 10 to the 6th cycles a saturation damage state is reached which remains essentially unchanged with increasing number of cycles.

Dvorak, G. J.↗

Rapid solidification of highly undercooled liquids

Melt undercooling is considered as a fundamental processing parameter for powders and for melt-spun and surface-melted samples. With reference to experimental results for Mn, Al, Al-Be, Al-Fe, and InSb-Sb powders, it is shown that the undercooling behavior in droplets is influenced by powder size, coating, melt superheat, and cooling rate. Droplet sample microstructures can be compared directly with those of rapidly quenched powders to establish the application of laboratory-scale studies to large-scale processing.

Perepezko, J. H.↗

The Cryogenic Properties of Several Aluminum-Beryllium Alloys and a Beryllium Oxide Material

Performance related mechanical properties for two aluminum-beryllium (Al-Be) alloys and one beryllium-oxide (BeO) material were developed at cryogenic temperatures. Basic mechanical properties (Le., ultimate tensile strength, yield strength, percent elongation, and elastic modulus were obtained for the aluminum-beryllium alloy, AlBeMetl62 at cryogenic [-195.5"C (-320 F) and -252.8"C (-423"F)I temperatures. Basic mechanical properties for the Be0 material were obtained at cyrogenic [- 252.8"C (-423"F)] temperatures. Fracture properties were obtained for the investment cast alloy Beralcast 363 at cryogenic [-252.8"C (-423"F)] temperatures. The AlBeMetl62 material was extruded, the Be0 material was hot isostatic pressing (HIP) consolidated, and the Beralcast 363 material was investment cast.

Gamwell, Wayne R.↗

Materials Data on Al23B50 by Materials Project

Al23B50 crystallizes in the triclinic P-1 space group. The structure is three-dimensional. there are twelve inequivalent Al sites. In the first Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.31–2.47 Å. In the second Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.31–2.48 Å. In the third Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.34–2.42 Å. In the fourth Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.29–2.47 Å. In the fifth Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.31–2.47 Å. In the sixth Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.31–2.48 Å. In the seventh Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.34–2.40 Å. In the eighth Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.33–2.44 Å. In the ninth Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.29–2.44 Å. In the tenth Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.31–2.44 Å. In the eleventh Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.33–2.41 Å. In the twelfth Al site, Al is bonded to twelve B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. There are a spread of Al–B bond distances ranging from 2.35–2.41 Å. There are twenty-five inequivalent B sites. In the first B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. There is two shorter (1.73 Å) and one longer (1.74 Å) B–B bond length. In the second B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. There is one shorter (1.73 Å) and one longer (1.74 Å) B–B bond length. In the third B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. There is one shorter (1.73 Å) and two longer (1.74 Å) B–B bond length. In the fourth B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. There is one shorter (1.73 Å) and one longer (1.74 Å) B–B bond length. In the fifth B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. The B–B bond length is 1.74 Å. In the sixth B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. All B–B bond lengths are 1.73 Å. In the seventh B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. There is one shorter (1.73 Å) and one longer (1.74 Å) B–B bond length. In the eighth B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. Both B–B bond lengths are 1.73 Å. In the ninth B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. There is one shorter (1.73 Å) and one longer (1.74 Å) B–B bond length. In the tenth B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. There is one shorter (1.73 Å) and one longer (1.75 Å) B–B bond length. In the eleventh B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. The B–B bond length is 1.73 Å. In the twelfth B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. There is one shorter (1.73 Å) and one longer (1.74 Å) B–B bond length. In the thirteenth B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. The B–B bond length is 1.76 Å. In the fourteenth B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. There is one shorter (1.72 Å) and one longer (1.73 Å) B–B bond length. In the fifteenth B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. The B–B bond length is 1.73 Å. In the sixteenth B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. There is one shorter (1.73 Å) and one longer (1.74 Å) B–B bond length. In the seventeenth B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. The B–B bond length is 1.74 Å. In the eighteenth B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. The B–B bond length is 1.73 Å. In the nineteenth B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. The B–B bond length is 1.73 Å. In the twentieth B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. There is one shorter (1.73 Å) and one longer (1.75 Å) B–B bond length. In the twenty-first B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. In the twenty-second B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. There is one shorter (1.72 Å) and one longer (1.73 Å) B–B bond length. In the twenty-third B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. In the twenty-fourth B site, B is bonded in a 8-coordinate geometry to five Al and three B atoms. In the twenty-fifth B site, B is bonded in a 9-coordinate geometry to six Al and three B atoms. The B–B bond length is 1.73 Å.

36 MATERIALS SCIENCE↗

Materials Data on AlB2 by Materials Project

AlB2 is hexagonal omega structure structured and crystallizes in the hexagonal P6/mmm space group. The structure is three-dimensional. Al is bonded to twelve equivalent B atoms to form a mixture of edge and face-sharing AlB12 cuboctahedra. All Al–B bond lengths are 2.39 Å. B is bonded in a 9-coordinate geometry to six equivalent Al and three equivalent B atoms. All B–B bond lengths are 1.74 Å.

36 MATERIALS SCIENCE↗

Materials Data on BeAl3 by Materials Project

BeAl3 is alpha La-derived structured and crystallizes in the tetragonal I4/mmm space group. The structure is three-dimensional. Be is bonded to twelve Al atoms to form BeAl12 cuboctahedra that share corners with four equivalent BeAl12 cuboctahedra, corners with eight equivalent AlBe4Al8 cuboctahedra, edges with eight equivalent BeAl12 cuboctahedra, edges with sixteen equivalent AlBe4Al8 cuboctahedra, faces with four equivalent BeAl12 cuboctahedra, and faces with fourteen AlBe4Al8 cuboctahedra. There are eight shorter (2.74 Å) and four longer (2.75 Å) Be–Al bond lengths. There are two inequivalent Al sites. In the first Al site, Al is bonded to four equivalent Be and eight Al atoms to form AlBe4Al8 cuboctahedra that share corners with twelve equivalent AlBe4Al8 cuboctahedra, edges with eight equivalent BeAl12 cuboctahedra, edges with sixteen AlBe4Al8 cuboctahedra, faces with four equivalent BeAl12 cuboctahedra, and faces with fourteen AlBe4Al8 cuboctahedra. There are four shorter (2.74 Å) and four longer (2.75 Å) Al–Al bond lengths. In the second Al site, Al is bonded to four equivalent Be and eight equivalent Al atoms to form AlBe4Al8 cuboctahedra that share corners with four equivalent AlBe4Al8 cuboctahedra, corners with eight equivalent BeAl12 cuboctahedra, edges with twenty-four AlBe4Al8 cuboctahedra, faces with six equivalent BeAl12 cuboctahedra, and faces with twelve AlBe4Al8 cuboctahedra.

36 MATERIALS SCIENCE↗