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Open-Source Integrated Design-Analysis Environment For Nuclear Energy Advanced Modeling & Simulation Final Scientific/Technical Report

The framework created through the Open-Source Integrated Design-Analysis Environment (IDAE) for Nuclear Energy Advanced Modeling & Simulation grant has simplify and democratize advanced modeling and simulation in the nuclear energy industry that works on a range of nuclear engineering applications. It leverages millions of investment dollars from the Department of Energy's Office of Nuclear Energy for modeling and simulation of light water reactors and the Office of Nuclear Energy's research and development. The IDEA framework enhanced Kitware’s Computational Model Builder (CMB) while leveraging existing open-source toolkits and creating a graphical end-to-end umbrella guiding end-users and developers through the nuclear energy advanced modeling and simulation lifecycle. In addition, the work deliver strategic advancements in meshing and visualization for ensembles.

97 MATHEMATICS AND COMPUTING↗

Interactive Mesh Generation and Comparison Tools for Nuclear Energy Advanced Modeling & Simulation Phase I. Final Report

The promise of computer simulations for nuclear reactor designs is the opportunity to speed up the design process while also improving safety, providing more detail and higher fidelity, reducing cost, minimizing schedule risk, and avoiding many other potential problems; because simulations have the potential to be much less expensive and time-consuming than traditional development – where scale models and physical tests require construction and long lead times – it is possible to consider more alternatives and complete more comprehensive assessments before the design is finalized and constructed. As more design scenarios are studied by simulation, the speed that simulations promise is only available as long as bottlenecks are addressed for these scenarios. A frequent bottleneck is the amount of human labor required to describe the shape of the objects being designed and decompose the shape into simple elements, such as hexahedra, that are small enough to capture the physical phenomena of interest without being so small that even fast computers cannot perform the simulation in a reasonable amount of time. Recently, techniques for creating all-hexahedral decompositions have been developed, but they require some human input. Many simulation codes prefer all-hexahedral decompositions, so we proposed to evaluate the feasibility of these techniques on nuclear reactor geometries to see whether they required too much human input to be commercially viable. Our study concluded that they can be made viable with some additional software tools to reduce the amount of user input required.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Advanced Modeling and Simulation Methods for Evaluation of Thermal Neutron Scattering Materials

With the rise of interest in thermal neutron scattering data for advanced reactor, criticality safety, and shielding applications, new experimental data are required for evaluation of new materials or for re-evaluation (or validations) of previously evaluated materials. New experimental data are evaluated in a three-step process: (1) computing the phonon characteristics, (2) computing the dynamic structure factor (DSF) from the data, and (3) using the experimental setup to simulate the experimental data. All three steps have challenges, ranging from the need for a sufficiently general material simulation code—a processing code that can compute the corresponding DSF—to having a detailed layout of the instrument/beamline/facility where the data were measured. Whereas phonon characteristics of materials can be computed using various methods (molecular dynamics, density functional theory, etc.), a high-fidelity computation of the DSF and the simulation of the experiment based on the DSF is vital to the accuracy of the evaluation. The latter two steps can be achieved by using the two corresponding code systems developed by instrument scientists at the Spallation Neutron Source (SNS) at Oak Ridge National Laboratory: (1) OCLIMAX, a program that calculates the dynamic structure factor from DFT and MD simulation results, and (2) MCViNE, a Monte Carlo neutron ray-tracing program designed to simulate neutron scattering experiments. Recently, polyethylene and yttrium hydride were measured at the Wide Angular-Range Chopper (ARCS) and SEQUOIA instrument stations of the SNS. These experiments are simulated using the density functional theory code, the Cambridge Serial Total Energy Package (CASTEP), to compute its phonon characteristics (eigenvalues/vectors and PDOS), which is then processed using OCLIMAX to yield the DSF, and finally the data at each instrument station are simulated by the MCViNE for comparison to the measured data for evaluation. For comparison to conventional evaluation methods, the scattering data processed from OCLIMAX are compared against those processed from the LEAPR module of NJOY, and the results from MCViNE simulations are compared against previously used simplified beamline models implemented in the Monte Carlo N-Particle (MCNP) code.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Advanced Modeling Fast Simulation Algorithms for Alternate Arm Converters

There is increasing interest in alternate arm converter (AAC) due to the fault-tolerant characteristics it could offer in high-voltage direct current (HVdc) systems. The simulation of AACs is important to assist with the design of hardware, control systems, and planning of power system expansions. However, simulation of AAC-HVdc using existing software takes a long time due to the presence of a large number of states and non-linear devices. An ultra-fast single-or multi-CPU simulation algorithm to simulate the AAC-HVdc system based on state-space models and using hybrid discretization algorithm with a relaxation technique that reduces the imposed computational burden is presented in this paper. The developed algorithm is validated with respect to reference PSCAD/EMTDC model.

Debnath, Suman↗

Advanced Modeling and Simulation to Characterize Advanced Boiling Water Reactor Source Terms to Support a Regulatory Approval Pathway for Right-Sized Emergency Planning Zone. Advanced Boiling Water Reactor (A-BWR) Project Phase 2

The United States Department of Energy (US DOE) is currently supporting the development of various small modular reactor (SMR), microreactor and advanced reactor designs. These reactors have improved safety features as compared to conventional Large Light Water Reactors (LLWRs), which include features that improve potential reduction of radiological source terms in the event of design and beyond-design basis accidents. Specifically, some reactors feature a relatively smaller containment volume with respect to the available surface area for fission product deposition; these include Integrated Pressurized Water Reactors (iPWRs), such as the NuScale SMR and SMR-type Boiling Water Reactors (BWRs) such as General Electric-Hitachi’s BWRX-300 design.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Web-Based Computational Model Builder For Nuclear Energy Advanced Modeling and Simulation (Final Report)

According to the World Nuclear Association, the U.S. is the largest producer of nuclear power worldwide. In fact, the U.S. provides over 30 percent of the world's nuclear generation of electricity. Although few new reactors have been built in the past 30 years, the association anticipates that four to six reactors may be built by 2020. The first of the reactors will be built in response to 16 license applications, which have been completed since 2007, to build 24 additional nuclear reactors. Currently, both government and industry are working to accelerate approval for the construction and design of new nuclear energy plants. The U.S. nuclear industry has already achieved significant developments in the implementation of nuclear power plants due to advancements in refueling, maintenance, and safety systems at current power plants. Meanwhile, changes in government policy, which have occurred since the late 1990s, have provided for noteworthy expansion in nuclear capacity. For example, the Energy Policy Act of 2005 evoked investment in electricity infrastructure such as nuclear power. To design future systems and continue operational improvements at existing U.S. plants, advanced modeling and simulation of nuclear reactors are crucial. We developed a Cloud/Web-based tool, HPCCloud, that enables nuclear energy firms, or other manufacturing and engineering companies, to innovate using advanced modeling and simulation. Through the Web-Based Computational Model Builder for Nuclear Energy Advanced Modeling and Simulation grant, we develop HPCCloud to simplify and democratize advanced modeling and simulation in the nuclear energy industry on a range of nuclear engineering applications. It leverages millions of investment dollars from the Department of Energy's Consortium for Advanced Simulation of Light Water Reactors (CASL) and the Office of Nuclear Energy's research and development in Nuclear Energy Advanced Modeling and Simulation (NEAMS). Our approach simplifies the workflow, alleviates the need for in-house computational science and engineering experts, and lowers the capital investments required for advanced modeling and simulation. The Cloud/Web-based simulation environment guides end-users and developers through the advanced modeling and simulation lifecycle. In addition to providing significantly improved, intuitive software, the environment offers reproducible workflows where one can save, share, and even publish the full path of data from input to final analyzed results. HPCCloud addresses identified challenges to the nuclear energy industry's use of advanced modeling and simulation. With this unique Cloud/Web-based environment, we enable an ecosystem of synergistic activities, fueling new research and development for nuclear energy. HPCCloud lays the groundwork for commercialization, through customization, technology integration, and advanced research and development services.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Advanced Modeling and Simulation Capabilities in MAMMOTH

In this presentation, we described the Advanced Modeling and Simulation Capabilities in MAMMOTH. We present the decoupled and multi-scheme capabilities and look at results for the MSERTTA experiment in TREAT.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Extension of Virtual Test Bed Advanced Modeling and Simulation Capabilities for Fusion Energy

The National Reactor Innovation Center (NRIC) was established to accelerate the deployment of novel reactor concepts. This is achieved by providing physical and virtual spaces for building and testing reactor experiments. The Virtual Test Bed (VTB) represents the virtual counterpart to the physical test beds. It is a collaboration with the Department of Energy’s (DOE) Nuclear Energy Advanced Modeling and Simulation (NEAMS) program with the mission to accelerate the deployment of advanced reactors by facilitating the adoption of advanced modeling and simulation (M&S) tools developed by the DOE. This mission has been carried out by the VTB since 2020 by hosting and featuring dozens of advanced fission nuclear reactor models developed by national laboratories and academia. The charter of the NRIC’s definition of advanced reactors also includes fusion nuclear reactors. As the tools developed by the NEAMS program are increasingly used for modeling fusion energy devices, there is an increasing need to host fusion reactor models on the VTB repository. The VTB will be extended in 2024 to support fusion energy modeling and simulation.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Nuclear Energy Advanced Modeling and Simulation (NEAMS) Accident Tolerant Fuels High Impact Problem: U 3 Si 2 Modeling Capabilities

U 3 Si 2 fuel is a potential candidate replacement for UO 2 in light water reactor fuel rods due to its higher uranium density and thermal conductivity. Its lower melting temperature and significant gaseous swelling may be of concern. The aggressive development schedule of the United States Department of Energy’s (DOE) Advanced Fuels Campaign (AFC) to have potential accident tolerant fuels (ATF) concepts in lead test rods or assemblies by 2022 has necessitated the need for advanced modeling and simulation techniques to investigate the behavior of these materials under normal operating and accident conditions. This report presents the modeling capabilities for U 3 Si 2 fuel at the engineering (continuum) scale developed as part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) high impact problem (HIP). In this report, the models incorporated into the BISON fuel for U 3 Si 2 are described and comparisons to conventional UO 2 for separate effects cases are presented.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Nuclear Energy Advanced Modeling and Simulation (NEAMS) Accident Tolerant Fuels High Impact Problem: FeCrAl Modeling Capabilities

Iron-chromium-aluminum alloys are a potential candidate replacement for zirconium-based claddings in light water reactor fuel rods due to their increased strength (lower creep rates and higher yield stress) and slower oxidation kinetics with steam. Their larger neutron absorption cross-section necessitates thinner claddings and larger fuel pellets to maintain the same as-fabricated fuel-to-clad gap. The aggressive development schedule of the United States Department of Energy's (DOE) Advanced Fuels Campaign (AFC) to have potential accident tolerant fuels (ATF) concepts in lead test rods or assemblies by 2022 has necessitated the need for advanced modeling and simulation techniques to investigate the behavior of these materials under normal operating and accident conditions. This report presents the modeling capabilities for FeCrAl claddings at the engineering (continuum) scale developed as part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) high impact problem (HIP). Sensitivity studies of select material parameters have been completed to determine their significance in predictions of important fuel performance parameters such as fuel centerline and surface temperatures, cladding stresses and strains, fission gas released, and rod internal pressure. Comparative analyses of FeCrAl and Zircaloy-4 claddings for separate effects conditions are presented.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Nuclear Energy Advanced Modeling and Simulation (NEAMS) Accident Tolerant Fuels High Impact Problem: Engineering Scale Models and Analysis

As part of the Department of Energy's Nuclear Energy Advanced Modeling and Simulation program, an Accident Tolerant Fuel High Impact Problem was initiated at the beginning of fiscal year 2015 to investigate the behavior of \usi\ fuel and iron-chromium-aluminum (FeCrAl) cladding under normal operating and accident reactor conditions. The High Impact Problem was created in response to the United States Department of Energy's renewed interest in accident tolerant materials after the events that occurred at the Fukushima Daiichi Nuclear Power Plant in 2011. The High Impact Problem is a multinational laboratory and university collaborative research effort between Idaho National Laboratory, Los Alamos National Laboratory, Argonne National Laboratory, and the University of Tennessee, Knoxville. This report summarizes the latest recommended material models to be used for engineering scale simulations based upon lower length scale analyses described elsewhere. Comparative analyses between traditional fuel rods (U 3 Si 2 /Zircaloy-4) and the proposed accident tolerant fuel rods (UO 2 /FeCrAl and U 3 Si 2 /Zircaloy-4) under normal operation, loss of coolant, and reactivity insertion conditions have been revisited using the latest state-of-the-art models implemented into the Bison fuel performance code. Sensitivity analyses have also been redone to take into account the latest knowledge on uncertain parameters.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

HPCCloud: A Cloud/Web-Based Simulation Environment

Advanced modeling and simulation has enabled the design of a variety of innovative products and the analysis of numerous complex phenomenon. There are significant barriers to widespread adoption of these tools. In particular, advanced modeling and simulation: (1) is considered complex to use, (2) needs in-house expertise, and (3) requires high capital costs. In this paper, we describe the development of an end-to-end, advanced modeling and simulation cloud platform that encapsulates best practices for scientific computing in the cloud, and demonstrate using Hydra-TH as a prototypical application. As an alternative to traditional advanced modeling and simulation workflows, our Web-based approach simplifies the processes, decreases the need for in-house computational science and engineering experts, and lowers the capital investments. In addition to providing significantly improved, intuitive software, the environment offers reproducible workflows where the full lifecycle of data from input to final analyzed results can be saved, shared, and even published.

97 MATHEMATICS AND COMPUTING↗

Nuclear Energy Advanced Modeling and Simulation (NEAMS) Accident Tolerant Fuels High Impact Problem: Coordinate Multiscale U 3 Si 2 Modeling

Since the events at the Fukushima-Daiichi nuclear power plant in March 2011 significant research has unfolded at national laboratories, universities and other institutions into alternative materials that have potential enhanced accident tolerance when compared to traditional \uo~fuel zircaloy clad fuel rods. One of the potential replacement fuels is uranium silicide (\usi) for its higher thermal conductivity and uranium density. The lower melting temperature is of potential concern during postulated accident conditions. Another disadvantage for \usi~ is the lack of experimental data under power reactor conditions. Due to the aggressive development schedule for inserting some of the potential materials into lead test assemblies or rods by 2022~\cite{bragg-sitton_2014} multiscale multiphysics modeling approaches have been used to provide insight into these materials. \\ \noindent The purpose of this letter report is to highlight the multiscale modeling effort for \usi~fuel as part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) Accident Tolerant Fuel (ATF) High Impact Problem (HIP). This fiscal year two new models for \usi~fuel have been incorporated into the BISON fuel performance code~\cite{Williamson2012} based upon lower length scale simulations using the GRASS-SST rate theory code. The models are briefly described in the following sections.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Nuclear Energy Advanced Modeling and Simulation (NEAMS) Accident Tolerant Fuels High Impact Problem: Coordinate Multiscale FeCrAl Modeling

Since the events at the Fukushima-Daiichi nuclear power plant in March 2011 significant research has unfolded at national laboratories, universities and other institutions into alternative materials that have potential enhanced ac- cident tolerance when compared to traditional UO2 fuel zircaloy clad fuel rods. One of the potential replacement claddings are iron-chromium-alunimum (FeCrAl) alloys due to their increased oxidation resistance [1–4] and higher strength [1, 2]. While the oxidation characteristics of FeCrAl are a benefit for accident tolerance, the thermal neu- tron absorption cross section of FeCrAl is about ten times that of Zircaloy. This neutronic penalty necessitates thinner cladding. This allows for slightly larger pellets to give the same cold gap width in the rod. However, the slight increase in pellet diameter is not sufficient to compensate for the neutronic penalty and enriching the fuel beyond the current 5% limit appears to be necessary [5]. Current estimates indicate that this neutronic penalty will impose an increase in fuel cost of 15-35% [1, 2]. In addition to the neutronic disadvantage, it is anticipated that tritium release to the coolant will be larger because the permeability of hydrogen in FeCrAl is about 100 times higher than in Zircaloy [6]. Also, radiation-induced hardening and embrittlement of FeCrAl need to be fully characterized experimentally [7]. Due to the aggressive development schedule for inserting some of the potential materials into lead test assemblies or rods by 2022 [8] multiscale multiphysics modeling approaches have been used to provide insight into these the use of FeCrAl as a cladding material. The purpose of this letter report is to highlight the multiscale modeling effort for iron-chromium-alunimum (FeCrAl) cladding alloys as part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program through its Accident Tolerant Fuel (ATF) High Impact Problem (HIP). The approach taken throughout the HIP is to utilize lower length scale approaches (e.g., density functional theory, cluster dynamics, rate theory, phase field, and Visco-Plastic- Self-Consistent (VPSC)) to develop more physically informed models at the engineering scale for use in the BISON [9] fuel performance code.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Effects of Boron and Graphite Uncertainty in Fuel for TREAT Simulations

Advanced modeling techniques and current computational capacity make full core TREAT simulations possible, with the goal of such simulations to understand the pre-test core and minimize the number of required calibrations. But, in order to simulate TREAT with a high degree of precision the reactor materials and geometry must also be modeled with a high degree of precision. This paper examines how uncertainty in the reported values of boron and graphite have an effect on simulations of TREAT.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Understanding Microstructural Evolution During Rapid Heat Treatment of Microalloyed Steels Through Computational Modeling, Advanced Physical Simulation, and Multiscale Characterization Techniques

An AISI 1045 steel modified with vanadium (V) and niobium (Nb) was studied to evaluate microstructural conditioning prior to and throughout a rapid heat treat process. In order to accomplish this, both computational and physical simulation techniques have been employed with the goal of assessing the microstructural evolution in a medium-carbon bar steel during the rapid austenitization and quenching procedures involved in an induction hardening process. The appropriate thermal profiles for induction hardening were obtained through finite element modeling using Flux 2D software. Physical simulations of the induction hardening process were carried out using a Gleeble{sup ®} 3500. Analysis of prior austenite grain size is complemented by observation of nanoscale carbonitride precipitation via transmission electron microscopy, scanning transmission electron microscopy, and high-energy synchrotron small-angle x-ray scattering. Through a combination of characterization techniques, this study presents a deeper understanding of nano- and microstructural changes occurring in a microalloyed steel during an induction hardening process.

36 MATERIALS SCIENCE↗

Advanced modeling and simulation of research reactors using dynamic mode decomposition

Full text of publication follows. Due to the ever-increasing safety requirements, the current trend of nuclear reactor analysis is shifting towards high-fidelity multi-physics models, which have a very high computational cost and modelling complexity. As the cost of even a single model run makes it impossible to analyse the behaviour and performance of these models on large-scale commercial plants, it has become even more significant to provide suitable benchmarks to validate and test them extensively. In this sense, research reactors offer a promising solution for the initial validation of high-fidelity models, as they are significantly smaller than commercial reactors and their characteristics are well known. In particular, the reactors of the TRIGA family have been used to assess and validate models and methods for Generation-IV designs, as they have some similar features (such as the dominance of natural convection as cooling mechanism and the difficulties in performing sub-channel analysis using standard codes). Still, the computational requirements of high-fidelity models make them unsuitable for real-time analysis, even following their assessment on research reactors. In this sense, Model Order Reduction (MOR) techniques give an additional strategy to reduce the computational cost of high-fidelity models (whilst preserving sufficient accuracy). In particular, this work focuses on Dynamic Mode Decomposition (DMD), a non-intrusive MOR technique that aims at representing models with explicit temporal dynamics by extracting the time-varying characteristics and the governing structures based only on a set of available data, thus without needing any underlying knowledge of the governing equations. In addition, DMD also computes a low-dimensional surrogate of the dynamic matrix of the system, making it suited for stability analysis and real-time evaluations. This work focuses on the application and validation of the DMD method on the Computational Fluid-Dynamics (CFD) model TRIGA Mark II reactor, also discussing in detail the potentiality of this algorithm as an advanced modelling tool for nuclear reactor analysis. (author)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗