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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Connecting particle interactions to agglomerate morphology and rheology of boehmite nanocrystal suspensions

Rheology imposes significant challenges on processing of complex suspensions such as nuclear waste slurries at the Hanford and Savannah River sites. Understanding rheology connecting to microstructures and underlying particle interactions in complex slurries is therefore important for both fundamental knowledge and practical applications. Here, we use suspensions of aluminum oxyhydroxide minerals in the form of boehmite as an analog of the radioactive waste slurry to gain physical insights on the correlation between particle interactions, microstructures, and slurry rheology. Specifically, we use a combination of Couette rheometry and small-angle scattering techniques (independently and simultaneously) to understand how the slurry microstructure changes under flow and how these structural changes manifest themselves in the bulk rheology of the suspensions. Our experiments show that the boehmite slurries are thixotropic, with the rheology and structure of the suspensions changing with increasing exposure to flow. In the slurries, particle aggregates begin as loose, system-spanning clusters, but exposure to moderate shear rates causes the aggregates to irreversibly consolidate into denser clusters of finite size. The microstructural changes directly influence the rheological properties of the slurries such as viscosity and viscoelasticity. More importantly, our study shows that solution pH affects the amount of structural rearrangement and the kinetics of the rearrangement process, with an increase in pH leading to faster and more dramatic changes in the bulk rheology. Such dynamic microstructural changes and resultant rheology are understood via correlations between particle interactions and strength of particle network, coupled with surface chemistry and anisotropic nature of particle interactions. Nearly identical structural changes are also observed in Poiseuille flow geometries, implying that the observed changes are relevant in the pipe flow conditions present during waste processing.

Weston, Javen S.↗
DOE OSTI2017

The Physics of Protoplanetesimal Dust Agglomerates. VIII. Microgravity Collisions between Porous SiO{sub 2} Aggregates and Loosely Bound Agglomerates

We performed laboratory experiments colliding 0.8–1.0 mm and 1.0–1.6 mm SiO{sub 2} dust aggregates with loosely bound centimeter-sized agglomerates of those aggregates in microgravity. This work builds on previous microgravity laboratory experiments examining the collisional properties of porous loosely bound dust aggregates. In centimeter-sized aggregates, surface forces dominate self-gravity and may play a large role in aggregate growth beyond this size range. We characterize the properties of protoplanetary aggregate analogs to help place constraints on initial formation mechanisms and environments. We determined several important physical characteristics of these aggregates in a large number of low-velocity collisions. We observed low coefficients of restitution and fragmentation thresholds near 1 m s{sup −1} for 1–2 cm agglomerates, which are in good agreement with previous findings in the literature. We find the accretion efficiency for agglomerates of loosely bound aggregates to be higher than that for just aggregates themselves. We find sticking thresholds of 6.6 ± 2 cm s{sup −1}, somewhat higher than those in similar studies, which have observed few aggregates stick at speeds of under 3 cm s{sup −1}. Even with highly dissipative collisions, loosely bound agglomerates have difficulty accreting beyond centimeter-sized bodies at typical collision speeds in the disk. Our results indicate agglomerates of porous aggregates have slightly higher sticking thresholds than previously thought, allowing possible growth to decimeter-sized bodies if velocities are low enough.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2019

Effects of Porous Carbon Morphology, Agglomerate Structure and Relative Humidity on Local O 2 Transport Resistance

The morphology and ionomer distribution in a polymer electrolyte membrane fuel cell (PEMFC) cathode electrode are quantified with nano-scale resolution X-ray computed tomography (nano-CT). Using the nano-CT data, different shapes, sizes and compositions of agglomerates are extracted. Statistical information from multiple techniques, including transmission electron microscopy (TEM), ultra-small angle X-ray scattering (USAXS), and Brunauer-Emmett-Teller (BET) gas adsorption porosimetry are combined to reconstruct the high surface-area porous carbon (HSC) support, exterior (on the surface of carbon) and interior (inside carbon pores) catalysts, ionomer, and primary pores in the extracted agglomerates. Application of capillary condensation theory to the reconstructed agglomerate structure is shown to accurately represent the experimentally-observed relative humidity (RH) dependence of the electrochemically-active surface area (ECA). Direct numerical simulations show that the high local O 2 transport resistance ( R O 2 ) under dry conditions is mainly associated with the reduced ECA. We demonstrate that the agglomerate shape and size affect R O 2 only if the primary pores are poorly accessible (i.e., capillary-condensed water filled primary pores). We also evaluate the effect of transport to the interior catalyst particles on R O 2 .

agglomerate↗
DOE OSTI2021

Structural Interconversion between Agglomerated Palladium Domains and Mononuclear Pd(II) Cations in Chabazite Zeolites

Palladium-exchanged zeolites are candidate materials for passive NO x adsorption in automotive exhaust aftertreatment, where mononuclear Pd cations behave as precursors to the purported NO x adsorption sites. Yet, the structures of zeolite lattice binding sites capable of stabilizing mononuclear Pd 2+ ions, and the mechanisms that interconvert agglomerated PdO and Pd domains into mononuclear Pd 2+ ions during Pd redispersion treatments, remain incompletely understood. In this work, we use a suite of spectroscopic methods and quantitative site titration techniques to characterize mononuclear and agglomerated Pd species on zeolites with varying material properties and treatment history. Aqueous-phase methods to introduce Pd onto NH 4 -form zeolites initially form mononuclear [Pd(NH 3 ) 4 ] 2+ complexes, but subsequent thermal treatments (573–723 K; air) lead to in situ formation of H 2 that first reduces Pd 2+ to metallic Pd domains, which are then oxidized by air to PdO domains. Progressive treatment of Pd-zeolites in air to higher temperatures (723–1023 K) converts larger fractions of agglomerated PdO to mononuclear Pd 2+ , as quantified by H 2 temperature programmed reduction, because higher temperature treatments facilitate Pd redispersion toward deeper locations within chabazite (CHA) crystallites, which is corroborated by complementary titrimetric and spectroscopic data. Pd-CHA zeolites synthesized with similar bulk Pd and framework Al content, but varying framework Al arrangement, provide evidence that six-membered rings (6-MR) hosting paired Al sites (Al–O–(Si–O) x –Al, x = 1, 2) stabilize Pd 2+ ions and that otherwise isolated Al sites can stabilize [PdOH] + species, identifiable by an IR OH stretch at 3660 cm –1 . These findings clarify the underlying chemical processes and gas environments that cause Pd agglomeration in zeolites and their subsequent redispersion to mononuclear Pd 2+ ions, which prefer binding at 6-MR paired Al sites in CHA, and indicate that higher temperature air treatments lead to more uniform Pd spatial distributions throughout zeolite crystallites.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Contribution of urbanization to the increase of extreme heat events in an urban agglomeration in east China

Abstract The urban agglomeration of Yangtze River Delta (YRD) is emblematic of China's rapid urbanization during the past decades. Based on homogenized daily maximum and minimum temperature data, the contributions of urbanization to trends of summer extreme temperature indices (ETIs) in YRD are evaluated. Dynamically classifying the observational stations into urban and rural, this study presents unexplored changes in temperature extremes during the past four decades in YRD and quantifies the amplification of the positive trends in ETIs by the urban heat island effect. Overall, urbanization contributes to more than one third of the increase of intensity of extreme heat events in the region, which is comparable to the contribution of greenhouse gases. Compared to rural stations, more notable shifts to the right in the probability distribution of temperature and ETIs are found in urban stations. The rapid urbanization in YRD has resulted in large increases in the risk of heat extremes.

Yang, Xuchao↗
DOE OSTI2018

Agglomerates in Polymer Electrolyte Fuel Cell Electrodes: Part II. Transport Characterization

We present a direct numerical simulation model for probing reactant transport at nano scale in agglomerates extracted from nano X-ray tomography of a cathode electrode. For use in macroscale models, agglomerate effectiveness factors for dry and flooded states of primary pores are correlated in terms of a rate constant for oxygen reduction reaction (ORR) and agglomerate size. We introduce a robust technique, named path of least resistance, for quantification of O-2 transport resistance for catalyst surfaces distributed in agglomerates. Our analysis indicates that the O-2 transport resistance in the primary pores is negligible in comparison to the resistance in the ionomer film covering the catalyst if the pores are dry, but in large agglomerates, it greatly exceeds the ionomer resistance if the pores are flooded with water. With fast reaction kinetics, flooding of the primary pores completely blocks reactant transport to the catalyst in the inner sections of the agglomerates, and the majority of the current is generated by the catalyst near the agglomerate surface. Conversely, catalyst in the inner sections remain accessible to O-2 even at high ORR rates if the primary pores are dry, and the current production follows the electrochemically active surface area distribution in the agglomerates.

agglomerate↗
DOE OSTI2018

Agglomerates in Polymer Electrolyte Fuel Cell Electrodes: Part I. Structural Characterization

This two-part study characterizes the structural and transport properties of polymer electrolyte fuel cell (PEFC) cathode catalyst electrode. The agglomerates comprising the electrode are characterized with nano scale resolution X-ray computed tomography (nano-CT). A hybrid reconstruction technique is used to further refine the 3-D agglomerate microstructure and obtain 1-nm voxel resolution of the constituent catalyst, ionomer, carbon support and primary and secondary pore phases. Our analysis of nano-CT data shows that the electrode composition is heterogeneous and the agglomerates have structural heterogeneities in terms of size and composition. There is a strong correlation between the ionomer to carbon weight ratio (I/C) and agglomerate microstructure, suggesting that ionomer plays role in formation of larger agglomerates. With the hybrid reconstructions, we show that ionomer film thickness is spatially non-uniform inside the agglomerate and is strongly dependent on the I/C. Smaller agglomerate size and high I/C are shown to favor the ionomer impregnation. We demonstrate that the majority of the primary pores are smaller than 15 nm for I/C = 0.8 and higher I/C reduces the primary pore size. We also characterize the uniformity of the catalyst distribution and show that the majority of the catalyst is located away from the agglomerate surface.

agglomerate↗
DOE OSTI2018

Meso-scale microstructural agglomerate quantification in boron carbide using X-ray microcomputed tomography

Highlights: • First known quantification of agglomerate defect distributions comprising of carbonaceous and aluminum nitride phases B{sub 4}C. • In-depth statistical analyses of the size, orientation, and morphology of the defects. • The determination of directional dependence of the hot-pressing direction on the agglomerate distributions. - Abstract: Failure in brittle materials is governed, in part, by the specific microstructure of that material, with heterogeneous microstructures generally leading to reduced mechanical properties and performance. In ceramics used for armor, an increase in compressive strength can be an indicator of improved ballistic performance. In hot-pressed boron carbide (B{sub 4}C) ceramic plates, failure has been attributed to carbonaceous flakes observed on the fracture surfaces of failed specimens. However, this current work shows agglomerates, in addition to the carbonaceous flakes, are present in this boron carbide. The density and distribution of these agglomerates are believed to influence the ballistic performance. Therefore, it is of interest to improve the quantification of meso-scale microstructural agglomerates so that strategies can be developed to mitigate them. This work is focused on the microstructural characterization of dumbbell-shaped compression specimens that were machined from a single tile of pressure-aided densification (PAD) B{sub 4}C, using high-resolution micro-computed tomography (microCT). Large clusters of non-B{sub 4}C agglomerates, up to 125 μm in diameter, were observed in addition to the typical smaller carbonaceous flakes and aluminum-based phases. Agglomerate size distribution, orientation, morphology, and spacing were quantified both parallel and perpendicular to the pressing direction. This defect quantification provides valuable information for a better understanding of the material microstructure which is a critical step in improving armor materials for the future.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Agglomerate Sizing in Aluminized Propellants Using Digital Inline Holography and Traditional Diagnostics

Aluminized ammonium perchlorate composite propellants can form large molten agglomerated particles that may result in poor combustion performance, slag accumulation, and increased two-phase flow losses. Quantifying agglomerate size distributions are needed to gain an understanding of agglomeration dynamics and ultimately design new propellants for improved performance. Due to complexities of the reacting multiphase environment, agglomerate size diagnostics are difficult and measurement accuracies are poorly understood. To address this, the current paper compares three agglomerate sizing techniques applied to two propellant formulations. Particle collection on a quench plate and backlit videography are two relatively common techniques, whereas digital inline holography is an emerging alternative for three-dimensional measurements. Atmospheric pressure combustion results show that all three techniques are able to capture the qualitative trends; however, significant differences exist in the quantitative size distributions and mean diameters. For digital inline holography, methods are proposed that combine temporally resolved high-speed recording with lower-speed but higher spatial resolution measurements to correct for size–velocity correlation biases while extending the measurable size dynamic range. Finally, the results from this work provide new guidance for improved agglomerate size measurements along with statistically resolved datasets for validation of agglomerate models.

42 ENGINEERING↗
DOE OSTI2018

Agglomeration and reactivity of nanoparticles of SiO 2 , TiO 2 , Al 2 O 3 , Fe 2 O 3 , and clays in cement pastes and effects on compressive strength at ambient and elevated temperatures

We report the agglomeration state of SiO 2 , TiO 2 , Al 2 O 3 , Fe 2 O 3 , bentonite, and halloysite nanoparticles (NPs) in solutions, including simulated cement environments, and their agglomeration and reactivity within the cement paste were evaluated. In water, all NPs formed agglomerates, while sonication and addition of polycarboxylate-based, high range water reducer generally decreased the agglomerate size. Agglomeration of NPs was observed in the chemical environment of hydrating cement paste. The bridging role of Ca 2+ , charge balancing, screening by K + , and pH were identified as factors controlling agglomeration. TiO 2 , bentonite, and halloysite NPs enhanced the cement paste residual compressive strength after exposure to elevated temperature.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Direct Measurement of the Selective Microwave-Induced Heating of Agglomerates of Dipolar Molecules: The Origin of and Parameters Controlling a Microwave Specific Superheating Effect

Agglomerates of polar molecules in nonpolar solvents are selectively heated by microwave radiation. The magnitude of the selective heating was directly measured by using the temperature dependence of the intensities of the Stokes and anti-Stokes bands in the Raman spectra of p-nitroanisole (pNA) and mesitylene. Under dynamic heating conditions, a large apparent temperature difference (ΔT) of over 100 °C was observed between the polar pNA solute and the nonpolar mesitylene solvent. This represents the first direct measurement of the selective microwave heating process. The magnitude of the selective microwave heating was affected by the properties of the agglomerated pNA. As the concentration of the pNA increases, the magnitude of the selective heating of the pNA was observed to decrease. This is explained by the tendency of the pNA dipoles to orient in an antiparallel fashion in the aggregates as measured by the Kirkwood g value, which decreased with increasing concentration. This effect reduces the net dipole moment of the agglomerates, which decreases the microwave absorption. After the radiation was terminated, the effective temperature of the dipolar molecules returned slowly to that of the medium. The slow heat transfer was modeled successfully by treating the solutions as a biphasic solvent/solute system. Based on modeling and the fact that the agglomerate can be heated above the boiling temperature of the solvent, an insulating layer of solvent vapor is suggested to form around the heated agglomerate, slowing convective heat transfer out of the agglomerate. Furthermore, this is an effect unique to microwave heating.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2020

Different agglomeration properties of PC 61 BM and PC 71 BM in photovoltaic inks – a spin-echo SANS study

Fullerene derivatives are used in a wide range of applications including as electron acceptors in solution-processable organic photovoltaics. We report agglomeration of fullerene derivatives in optically opaque solutions of PC 61 BM and PC 71 BM, with concentrations ranging from 30 mg mL -1 up to 90 mg mL -1 , in different solvents with relevance to organic photovoltaics, using a novel neutron scattering technique, Spin-Echo Small Angle Neutron Scattering (SESANS). From SESANS, agglomerates with correlation lengths larger than 1 μm are found in some PC 61 BM solutions, in contrast no agglomerates are seen in PC 71 BM solutions. These results clearly show that PC 71 BM is fundamentally more soluble than PC 61 BM in the solvents commonly used in photovoltaic inks and corroborating similar observations previously achieved using other experimental techniques. Computer models are presented to study the energetics of solution and agglomeration of both species, ascribing the difference to a kinetic effect probably related to the larger anisotropy of PC 71 BM. Also, this work showcases the power of SESANS to probe agglomerates of fullerene derivatives in completely opaque solutions for agglomerates of the order of one to several microns.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Agglomeration Mechanism of Complex Ti-Al Oxides in Liquid Ferrous Alloys Considering High-Temperature Interfacial Phenomenon

This work presents the agglomeration mechanism of complex Ti-Al oxides in the liquid ferrous alloy. Cluster characteristics were investigated using Al and Ti/Al-complex deoxidation method in lab scale. The time-dependent size distribution, total number per volume, average size, and circularity of the clusters were quantitatively analyzed. Furthermore, high-temperature confocal laser scanning microscopy was utilized to directly observe the cluster formation of Ti-Al oxides. A capillary force model including wettability parameters was applied to compare the agglomeration capabilities of different types of non-metallic inclusions. When a low Ti is added into melt, the agglomeration of TiO{sub x}·FeO liquid inclusions is one of the key factors to decrease the frequency of cluster formation. When the Al is added into melt, the heterogeneous precipitation on TiO{sub x}·FeO surfaces is the main reaction process. Ti-Al oxides have lower agglomeration ability than that of Al{sub 2}O{sub 3}, which in turn, contribute to a low agglomeration frequency as well.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Synchrotron-based measurement of aluminum agglomerates at motor conditions

Solid rocket propellant combustion is hindered by agglomeration of aluminum particles on its burning surface and determining the particle size has been a problem for half a century. The actual size of the agglomerates at motor pressures is unknown due to the opacity of the combustion plume, particularly at the elevated pressures seen in operational rocket motors. Sampling techniques can provide data at elevated pressure but may be biased due to the sampling method and do not provide information on the dynamics of agglomerate formation. Here this study uses time-resolved synchrotron x-ray imaging (with both absorption and phase contrast) to view aluminum agglomerate formation in situ at relevant rocket pressures. Finally, we have for the first time observed agglomerate formation at motor-relevant pressures in real time with unprecedented fidelity, providing critical data for understanding the combustion of aluminized solid rocket propellants.

36 MATERIALS SCIENCE↗
DOE OSTI2024

A generalized analytical energy balance model for evaluating agglomeration from a binary collision of wet particles

Agglomeration of wet particles, i.e., particles coated with a thin liquid layer, is a common phenomenon in many processes like fluidized bed combustion of low rank fuels. The availability of an agglomeration model that can evaluate the outcome of a binary collision between wet particles differing in solid particle properties, liquid layer thicknesses, and initial collision (impact) speeds is essential for obtaining a comprehensive understanding on the existing processes experiencing wet particle agglomeration or for a successful development of new processes with high chances of wet particle agglomeration. This study presents a generalized agglomeration model on the basis of energy conservation before and after collision when colliding wet particles may differ in solid particle properties, liquid layer thicknesses, and impact speeds. The model was established based on the approximate values of energy losses that may happen during the collision. It incorporates body forces, solid-solid contacting, liquid capillary, and viscous contributions, as well as the liquid bridge volume effect. Predictions of the new model for collision outcomes of identical wet particles were like those from an analytical energy balance model developed recently by the group for identical wet particles. We also validated the new model by experimental data from literature. The results of a collision direction analysis indicated that the direction often has a minimal effect on the collision outcome in many practical scenarios. The results of Monte Carlo uncertainty analyses with the new model revealed that proper estimations of impact speed, under capillary limiting conditions, and thickness of coating layers and asperity heights, under viscous limiting conditions, are critical for the realistic prediction of collision outcomes at impact speeds close to critical impact speed, i.e., the minimum particle speed required for the particles to rebound.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2019

Breakage of wet flexible fiber agglomerates impacting a plane

Abstract The breakage of an agglomerate of wet flexible fibers impacting a plane is computationally investigated in this work using the discrete element method. In the agglomerate, the fibers stick together due to cohesive liquid bridge forces. Agglomerate breakage with various impact conditions, initial configurations, fiber properties, and liquid bridge properties is systematically investigated. The degree of breakage is governed by the impact energy, the cohesion energy due to liquid bridges, the energy dissipation/absorption through fiber–fiber contacts and fiber deformation, and the efficiency of force transmission within the agglomerate. More specifically, breakage is promoted by increasing impact velocity, decreasing agglomerate size, increasing initial compaction, increasing fiber bending modulus, decreasing liquid surface tension, and decreasing liquid‐to‐solid volume ratio. Breakage is strongly dependent on the modified Weber number, that is, the ratio of the Weber number to a dimensionless rupture distance, which is a measure of the impact energy relative to the cohesion energy.

Yang, Jiecheng↗
DOE OSTI2025

Insights Into Thermal Runaway Mechanisms: Fast Tomography Analysis of Metal Agglomerates in Lithium-Ion Batteries

Thermal Runaway (TR) in lithium-ion batteries (LIB) is a critical technological and social concern. Whilst such events are rare, TR is characterized by uncontrollable heating leading to catastrophic failures. To deepen the understanding of the failure process and subsequently develop more accurate TR prediction models and as a result safer battery systems, we present in this work high-speed X-ray tomography for in-depth investigations of the copper current collector melting and agglomeration during TR. The melting process presents valuable real-time internal information about heat evolution during TR, previously challenging to access but crucially important for validating TR models. In this work, controlled failure studies combined with high-speed X-ray tomography were performed on two different commercial LIB models, subjecting them to both external heating and nail penetration to induce TR. Through real-time observation via high-speed tomography, followed by segmentation, rendering, and analysis, the formation of copper agglomerates was qualitatively and quantitatively characterized and visualized for the first time. Agglomerates tended to form either from the battery's outermost layers or centrally, depending on the method of TR initiation, and gives an indirect insight into the internal temperature evolution and distribution. Moreover, an initial comparative analysis between the battery models also revealed differences in agglomerate size, which has been linked to the thicker copper current collectors of one of the cell models. We further discuss the impact of larger copper agglomerates on heat distribution and safety. This study not only sheds light on the intricate dynamics of TR in LIBs but also underscores the pivotal role of 'gold-standard' imaging techniques in advancing battery safety, crucial for the robust modeling of TR and the future design of electric vehicle safety systems.

25 ENERGY STORAGE↗