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At least 19 records

ACOUSTIC PRESSURE FIELDS GENERATED WITH A HIGH FREQUENCY ACOUSTIC LEVITATOR

Acoustic levitation is an advantageous particle positioning mechanism currently employed for applications of x-ray spectroscopy and micro-material manufacturing[1], [2]. By levitating a particle using only acoustic pressure waves, one eliminates the need for a container or other physical structure which may contaminate the specimen. Unfortunately, the pressure field generated by a standing acoustic wave is susceptible to periodic instabilities, and a particle that is levitated in this field tends to vibrate. The amplitude of the vibration is largest in the directions that are orthogonal to the axis in which the acoustic wave is generated. Therefore, by generating additional acoustic waves in each orthogonal axis, the vibration amplitude of the levitated particle is significantly reduced. The authors have shown this phenomenon to be true in a previous study[3]. In this paper, the authors explore the details of the pressure field that is generated with the device. A single degree-of freedom relationship is developed between the acoustic field pressure, the location of the levitated particle, and the mechanical vibration needed to produce levitation. In order to levitate a 100 micrometer diameter water droplet at 55 kilohertz, the calculations suggest that the transducer must achieve an average surface vibration amplitude of at least 6.43 micrometers. This mechanical vibration must produce a root means-squared pressure amplitude of 933 Pascal. Under these conditions, the particle will levitate approximately 0.4 millimeters below a zero pressure node. To validate the use of the single degree of freedom relationships and to explore the acoustic field for one, two, and three-axis levitation, the authors designed and prototyped an acoustic levitator capable of generating standing waves in three orthogonal directions. Using a simple electrical control circuit, the acoustic wave transducers of each axis can be turned on individually or simultaneously. An experiment was developed to measure the pressure of the acoustic field using a microphone. Preliminary pressure magnitude results were measured for one axis levitation along the center of the vertical axis of the levitator. The measurements suggest that the theoretical development provides a valid first approximation for the pressure magnitude and required mechanical vibration amplitude.

acoustic levitator↗

Digital Controller For Acoustic Levitation

Acoustic driver digitally controls sound fields along three axes. Allows computerized acoustic levitation and manipulation of small objects for such purposes as containerless processing and nuclear-fusion power experiments. Also used for controlling motion of vibration-testing tables in three dimensions.

Tarver, D. Kent↗

Reducing Thermal Conduction In Acoustic Levitators

Acoustic transducers containing piezoelectric driving elements made more resistant to heat by reduction of effective thermal-conductance cross sections of metal vibration-transmitting rods in them, according to proposal. Used to levitate small objects acoustically for noncontact processing in furnaces. Reductions in cross sections increase amplitudes of transmitted vibrations and reduce loss of heat from furnaces.

Lierke, Ernst G.↗

Validation of finite element analysis strategy to investigate acoustic levitation in a two-axis acoustic levitator

A two-axis acoustic levitator can be used to generate a standing pressure wave capable of levitating solid and liquid particles at appropriate input conditions. This work proposes a simulation framework to investigate the two-axis levitation particle stability using a commercial, computational fluid dynamics software based on the harmonic solution to the acoustic wave equation. The simulation produced predictions of the standing wave that include a strong "+" shaped pattern of nodes and anti-nodes that are aligned with the levitator axes. To verify the simulation, a levitator was built and used to generate the standing wave. The field was probed with a microphone and a motorized-scanning system. After scaling the simulated pressure to the measured pressure, the magnitudes of the sound pressure level at corresponding high-pressure locations were different by no more than 5%. This is the first time a measurement of a two-axis levitator standing pressure wave has been presented and shown to verify simulations. Furthermore, as an additional verification, the authors consulted high speed camera measurements of a reference-levitator transducer, which was found to have a maximum peak-to-peak displacement of 50 +/- 5 mu m. The reference-levitator is known to levitate water at 160 dB. The system for this work was simulated to match the operation of the reference-levitator so that it produced sound pressure levels of 160 dB. This pressure was achieved when the transducer maximum peak-to-peak displacement was 50.8 mu m. The agreement between the two levitators' displacements provides good justification that the modeling approach presented here produces reliable results.

2 axis levitator↗

Droplet Vaporization In A Levitating Acoustic Field

Combustion experiments using arrays of droplets seek to provide a link between single droplet combustion phenomena and the behavior of complex spray combustion systems. Both single droplet and droplet array studies have been conducted in microgravity to better isolate the droplet interaction phenomena and eliminate or reduce the effects of buoyancy-induced convection. In most experiments involving droplet arrays, the droplets are supported on fibers to keep them stationary and close together before the combustion event. The presence of the fiber, however, disturbs the combustion process by introducing a source of heat transfer and asymmetry into the configuration. As the number of drops in a droplet array increases, supporting the drops on fibers becomes less practical because of the cumulative effect of the fibers on the combustion process. To eliminate the effect of the fiber, several researchers have conducted microgravity experiments using unsupported droplets. Jackson and Avedisian investigated single, unsupported drops while Nomura et al. studied droplet clouds formed by a condensation technique. The overall objective of this research is to extend the study of unsupported drops by investigating the combustion of well-characterized drop clusters in a microgravity environment. Direct experimental observations and measurements of the combustion of droplet clusters would provide unique experimental data for the verification and improvement of spray combustion models. In this work, the formation of drop clusters is precisely controlled using an acoustic levitation system so that dilute, as well as dense clusters can be created and stabilized before combustion in microgravity is begun. While the low-gravity test facility is being completed, tests have been conducted in 1-g to characterize the effect of the acoustic field on the vaporization of single and multiple droplets. This is important because in the combustion experiment, the droplets will be formed and levitated prior to ignition. Therefore, the droplets will begin to vaporize in the acoustic field thus forming the "initial conditions" for the combustion process. Understanding droplet vaporization in the acoustic field of this levitator is a necessary step that will help to interpret the experimental results obtained in low-gravity.

Ruff, G. A.↗

Simplified Rotation In Acoustic Levitation

New technique based on old discovery used to control orientation of object levitated acoustically in axisymmetric chamber. Method does not require expensive equipment like additional acoustic drivers of precisely adjustable amplitude, phase, and frequency. Reflecting object acts as second source of sound. If reflecting object large enough, close enough to levitated object, or focuses reflected sound sufficiently, Rayleigh torque exerted on levitated object by reflected sound controls orientation of object.

Barmatz, M. B.↗

Flow visualization of acoustic levitation experiment

Acoustic levitation experiments for space applications were performed. Holographic interferometry is being used to study the heat transfer rates on a heated rod enclosed in a 6 cu in chamber. Acoustic waves at levels up to 150 db increased the heating rates to the rod by factors of three to four. High speed real time holographic interferometry was used to measure the boundary layer on the heated rod. Data reduction and digitization of the interferograms are being implemented.

Baroth, ED↗

Controlling Sample Rotation in Acoustic Levitation

Rotation of acoustically levitated object stopped or controlled according to phase-shift monitoring and control concept. Principle applies to square-cross-section levitation chamber with two perpendicular acoustic drivers operating at same frequency. Phase difference between X and Y acoustic excitation measured at one corner by measuring variation of acoustic amplitude sensed by microphone. Phase of driver adjusted to value that produces no rotation or controlled rotation of levitated object.

Barmatz, M. B.↗

Acoustic Translation of an Acoustically Levitated Sample

Acoustic-levitation apparatus uses only one acoustic mode to move sample from one region of chamber to another. Sample heated and cooled quickly by translation between hot and cold regions of levitation chamber. Levitated sample is raised into furnace region by raising plunger. Frequency of sound produced by transducers adjusted by feedback system to maintain (102) resonant mode, which levitates sample midway between transducers and plunger regardless of plunger position.

Barmatz, M. B.↗

Variable-Position Acoustic Levitation

Method of acoustic levitation supports objects at positions other than acoustic nodes. Acoustic force is varied so it balances gravitational (or other) force, thereby maintaining object at any position within equilibrium range. Levitation method applicable to containerless processing. Such objects as table-tennis balls, hollow plastic spheres, and balsa-wood spheres levitated in laboratory by new method.

Barmatz, M. B.↗

Gravity enhanced acoustic levitation method and apparatus

An acoustic levitation system is provided for acoustically levitating an object by applying a single frequency from a transducer into a resonant chamber surrounding the object. The chamber includes a stabilizer location along its height, where the side walls of the chamber are angled so they converge in an upward direction. When an acoustic standing wave pattern is applied between the top and bottom of the chamber, a levitation surface within the stabilizer does not lie on a horizontal plane, but instead is curved with a lowermost portion near the vertical axis of the chamber. As a result, an acoustically levitated object is urged by gravity towards the lowermost location on the levitation surface, so the object is kept away from the side walls of the chamber.

Barmatz, M. B.↗

Determining Equilibrium Position For Acoustical Levitation

Equilibrium position and orientation of acoustically-levitated weightless object determined by calibration technique on Earth. From calibration data, possible to calculate equilibrium position and orientation in presence of Earth gravitation. Sample not levitated acoustically during calibration. Technique relies on Boltzmann-Ehrenfest adiabatic-invariance principle. One converts resonant-frequency-shift data into data on normalized acoustical potential energy. Minimum of energy occurs at equilibrium point. From gradients of acoustical potential energy, one calculates acoustical restoring force or torque on objects as function of deviation from equilibrium position or orientation.

Barmatz, M. B.↗

Off-Resonance Acoustic Levitation Without Rotation

Orthogonal acoustic-levitation modes excited at slightly different frequencies to control rotation. Rotation of object in square cross-section acoustic-levitation chamber stopped by detuning two orthogonal (x and y) excitation drivers in plane of square cross section. Detuning done using fundamental degenerate modes or odd harmonic modes.

Barmatz, M. B.↗

Investigation and validation of the dynamic response of an acoustically levitated particle using the lattice Boltzmann method

The stable levitation of an analyte sample in an acoustic levitator is a primary requirement for accurate x-ray characterization of its scientific structure. A rigid particle oscillates in an under-damped manner when introduced into the node of established standing acoustic waves. This investigation has employed the lattice Boltzmann method (LBM), a computational fluid dynamics technique, for the analysis of such rigid particle dynamics in acoustic levitation. The simulation uses the two dimensional and nine velocity (D2Q9) Bhatnagar-Gross-Krook formulation to levitate a rigid 1.6 mm diameter nylon ($\rho$ = 1150 kg/m 3 ) particle in the air at standard pressure and temperature conditions. The presented work is the first reported simulation of realistic acoustic levitator boundary conditions using the LBM. The simulation can capture the particle-fluid interactions that produce dynamic levitation at less than one-period timescale in the ultrasonic frequency regime. An experiment was conducted by levitating a 1.6mm-diameter nylon sphere to estimate the oscillations, and the oscillating frequency was found to be 50 Hz. The dynamic simulation results are consistent with experimental results for particle oscillations within the same order of magnitude, indicating that LBM formulation can be successfully used to study acoustic levitation to understand and mitigate particle jitter. The distortion of the acoustic field due to a levitating particle's presence was also analyzed to demonstrate how the presence of the particle can disrupt adjacent levitating nodes.

42 ENGINEERING↗

Melting and solidification of acoustically levitated drops

A single axis acoustic levitator has been used to suspend a drop of commercial grade succinonitrile in air. The drop is subjected to thermal cycling in order to observe melting and solidification of the drop in the acoustically levitated state. Melting takes place over a temperature rise of a few degrees, which is typical for an impure material. Solidification initially progresses along the drop surface because of the temperature gradient developed in the drop. The resultant solid drop shows a dendritic surface feature with a cavity in some circumstances. An attempt is made to calculate the growth velocity of the dendrites.

Ohsaka, K.↗

Stabilization and oscillation of an acoustically levitated object

Methods are described for rapidly damping oscillation of an acoustically levitated object or for causing and maintaining such oscillations, and a method is provided for determining the restoring force constant K on the levitated object by measuring its frequency of oscillation. Oscillations of a levitated object are damped by applying levitating acoustic energy at a frequency slightly less than the center resonant frequency. Oscillations are maintained by applying acoustic energy slightly greater than the center resonant frequency. The restoring force constant of the levitation force is proportional to the square of the frequency of oscillation of the object.

Martin B Barmatz↗

Determination of the viscous acoustic field for liquid drop positioning/forcing in an acoustic levitation chamber in microgravity

The development of acoustic levitation systems has provided a technology with which to undertake droplet studies as well as do containerless processing experiments in a microgravity environment. Acoustic levitation chambers utilize radiation pressure forces to position/manipulate the drop. Oscillations can be induced via frequency modulation of the acoustic wave, with the modulated acoustic radiation vector acting as the driving force. To account for tangential as well as radial forcing, it is necessary that the viscous effects be included in the acoustic field. The method of composite expansions is employed in the determination of the acoustic field with viscous effects.

Lyell, Margaret J.↗

Acoustic levitation for high temperature containerless processing in space

New facilities for high-temperature containerless processing in space are described, including the acoustic levitation furnace (ALF), the high-temperature acoustic levitator (HAL), and the high-pressure acoustic levitator (HPAL). In the current ALF development, the maximum temperature capabilities of the levitation furnaces are 1750 C, and in the HAL development with a cold wall furnace they will exceed 2000-2500 C. The HPAL demonstrated feasibility of precursor space flight experiments on the ground in a 1 g pressurized-gas environment. Testing of lower density materials up to 1300 C has also been accomplished. It is suggested that advances in acoustic levitation techniques will result in the production of new materials such as ceramics, alloys, and optical and electronic materials.

Rey, C. A.↗