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At least 1,783 records · Page 99

JET MIXING ANALYSIS FOR SRS HIGH-LEVEL WASTE RECOVERY

The process of recovering the waste in storage tanks at the Savannah River Site (SRS) typically requires mixing the contents of the tank to ensure uniformity of the discharge stream. Mixing is accomplished with one to four slurry pumps located within the tank liquid. The slurry pump may be fixed in position or they may rotate depending on the specific mixing requirements. The high-level waste in Tank 48 contains insoluble solids in the form of potassium tetraphenyl borate compounds (KTPB), monosodium titanate (MST), and sludge. Tank 48 is equipped with 4 slurry pumps, which are intended to suspend the insoluble solids prior to transfer of the waste to the Fluidized Bed Steam Reformer (FBSR) process. The FBSR process is being designed for a normal feed of 3.05 wt% insoluble solids. A chemical characterization study has shown the insoluble solids concentration is approximately 3.05 wt% when well-mixed. The project is requesting a Computational Fluid Dynamics (CFD) mixing study from SRNL to determine the solids behavior with 2, 3, and 4 slurry pumps in operation and an estimate of the insoluble solids concentration at the suction of the transfer pump to the FBSR process. The impact of cooling coils is not considered in the current work. The work consists of two principal objectives by taking a CFD approach: (1) To estimate insoluble solids concentration transferred from Tank 48 to the Waste Feed Tank in the FBSR process and (2) To assess the impact of different combinations of four slurry pumps on insoluble solids suspension and mixing in Tank 48. For this work, several different combinations of a maximum of four pumps are considered to determine the resulting flow patterns and local flow velocities which are thought to be associated with sludge particle mixing. Two different elevations of pump nozzles are used for an assessment of the flow patterns on the tank mixing. Pump design and operating parameters used for the analysis are summarized in Table 1. The baseline pump orientations are chosen by the previous work [Lee et. al, 2008] and the initial engineering judgement for the conservative flow estimate since the modeling results for the other pump orientations are compared with the baseline results. As shown in Table 1, the present study assumes that each slurry pump has 900 gpm flowrate for the tank mixing analysis, although the Standard Operating Procedure for Tank 48 currently limits the actual pump speed and flowrate to a value less than 900 gpm for a 29 inch liquid level. Table 2 shows material properties and weight distributions for the solids to be modeled for the mixing analysis in Tank 48.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Measuring the Optical Performance of Evacuated Receivers via an Outdoor Thermal Transient Test: Preprint

Modern parabolic trough solar collectors operated at high temperatures to provide the heat input to Rankine steam power cycles employ evacuated receiver tubes along the collector focal line. High performance is achieved via the use of a selective surface with a high absorptance for incoming short-wave solar radiation and a low emittance for outgoing long-wave infrared radiation, as well as theuse of a hard vacuum to essentially eliminate convective and conductive heat losses. This paper describes a new method that determines receiver overall optical efficiency by exposing a fluid-filled, pre-cooled receiver to one sun outdoors and measuring the slope of the temperature curve at the point where the receiver temperature passes the glass envelope temperature (that is, the point at whichthere is no heat gain or loss from the absorber). This transient test method offers the potential advantages of simplicity, high accuracy, and the use of the actual solar spectrum.

14 SOLAR ENERGY↗

HEAVY WATER COMPONENTS TEST REACTOR DECOMMISSIONING

The Heavy Water Components Test Reactor (HWCTR) Decommissioning Project was initiated in 2009 as a Comprehensive Environmental Response, Compensation and Liability Act (CERCLA) Removal Action with funding from the American Recovery and Reinvestment Act (ARRA). This paper summarizes the history prior to 2009, the major D&D activities, and final end state of the facility at completion of decommissioning in June 2011. The HWCTR facility was built in 1961, operated from 1962 to 1964, and is located in the northwest quadrant of the Savannah River Site (SRS) approximately three miles from the site boundary. The HWCTR was a pressurized heavy water test reactor used to develop candidate fuel designs for heavy water power reactors. In December of 1964, operations were terminated and the facility was placed in a standby condition as a result of the decision by the U.S. Atomic Energy Commission to redirect research and development work on heavy water power reactors to reactors cooled with organic materials. For about one year, site personnel maintained the facility in a standby status, and then retired the reactor in place. In the early 1990s, DOE began planning to decommission HWCTR. Yet, in the face of new budget constraints, DOE deferred dismantlement and placed HWCTR in an extended surveillance and maintenance mode. The doors of the reactor facility were welded shut to protect workers and discourage intruders. In 2009 the $1.6 billion allocation from the ARRA to SRS for site footprint reduction at SRS reopened the doors to HWCTR - this time for final decommissioning. Alternative studies concluded that the most environmentally safe, cost effective option for final decommissioning was to remove the reactor vessel, both steam generators, and all equipment above grade including the dome. The transfer coffin, originally above grade, was to be placed in the cavity vacated by the reactor vessel and the remaining below grade spaces would be grouted. Once all above equipment including the dome was removed, a concrete cover was to be placed over the remaining footprint and the groundwater monitored for an indefinite period to ensure compliance with environmental regulations.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

A review on biomass classification and composition, cofiring issues and pretreatment methods

Presently around the globe there is a significant interest in using biomass for power generation as power generation from coal continues to raise environmental concerns. Biomass alone can be used for generation of power which can bring lot of environmental benefits. However the constraints of using biomass alone can include high investments costs for biomass feed systems and also uncertainty in the security of the feedstock supply due to seasonal variations and in most of the countries biomass is dispersed and the infrastructure for biomass supply is not well established. Alternatively cofiring biomass along with coal offer advantages like (a) reducing the issues related to biomass quality and buffers the system when there is insufficient feedstock quantity and (b) costs of adapting the existing coal power plants will be lower than building new systems dedicated only to biomass. However with the above said advantages there exists some technical constrains including low heating and energy density values, low bulk density, lower grindability index, higher moisture and ash content to successfully cofire biomass with coal. In order to successfully cofire biomass with coal, biomass feedstock specifications need to be established to direct pretreatment options that may include increasing the energy density, bulk density, stability during storage and grindability. Impacts on particle transport systems, flame stability, pollutant formation and boiler tube fouling/corrosion must also be minimized by setting feedstock specifications including composition and blend ratios if necessary. Some of these limitations can be overcome by using pretreatment methods. This paper discusses the impact of feedstock pretreatment methods like sizing, baling, pelletizing, briquetting, washing/leaching, torrefaction, torrefaction and pelletization and steam explosion in attainment of optimum feedstock characteristics to successfully cofire biomass with coal.

01 COAL, LIGNITE, AND PEAT↗

FULL SCALE TESTING TECHNOLOGY MATURATION OF A THIN FILM EVAPORATOR FOR HIGH-LEVEL LIQUID WASTE MANAGEMENT AT HANFORD - 12125

Simulant testing of a full-scale thin-film evaporator system was conducted in 2011 for technology development at the Hanford tank farms. Test results met objectives of water removal rate, effluent quality, and operational evaluation. Dilute tank waste simulant, representing a typical double-shell tank supernatant liquid layer, was concentrated from a 1.1 specific gravity to approximately 1.5 using a 4.6 m{sup 2} (50 ft{sup 2}) heated transfer area Rototherm{reg_sign} evaporator from Artisan Industries. The condensed evaporator vapor stream was collected and sampled validating efficient separation of the water. An overall decontamination factor of 1.2E+06 was achieved demonstrating excellent retention of key radioactive species within the concentrated liquid stream. The evaporator system was supported by a modular steam supply, chiller, and control computer systems which would be typically implemented at the tank farms. Operation of these support systems demonstrated successful integration while identifying areas for efficiency improvement. Overall testing effort increased the maturation of this technology to support final deployment design and continued project implementation.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

EFFECT OF GEOMETRY AND OPERATING PARAMETERS ON SIMULATED SOFC STACK TEMPERATURE UNIFORMITY

A uniform temperature field is desirable in the solid oxide fuel cell stack to avoid local hot regions that contribute to material degradation, thermal stresses, and differences in electrochemical performance. Various geometric and operational design changes were simulated by numerical modeling of co-flow and counter-flow multi-cell stacks, and the effects on stack maximum temperature, stack temperature difference, and maximum cell temperature difference were characterized. The results showed that 40-60% on-cell steam reforming of methane and a reduced reforming rate of 25-50% of the nominal rate was beneficial for a more uniform temperature field. Fuel exhaust recycling up to 30% was shown to be advantageous for reforming fuels and co-flow stacks with hydrogen fuel, but counter-flow stacks with hydrogen fuel showed higher temperature differences. Cells with large aspect ratios showed a more uniform temperature response due to either the strong influence of the inlet gas temperatures or the greater thermal exchange with the furnace boundary condition. Improved lateral heat spreading with thicker interconnects was demonstrated, but greater improvements towards a uniform thermal field for the same amount of interconnect mass could be achieved using thicker heat spreader plates appropriately distributed along the stack height.

03 NATURAL GAS↗

DEVELOPMENT AND ASSESSMENT OF COATINGS FOR FUTURE POWER GENERATION TURBINES

The NETL-Regional University Alliance (RUA) continues to advance technology development critical to turbine manufacturer efforts for achieving DOE Fossil Energy (FE's) Advanced Turbine Program Goals. In conjunction with NETL, Coatings for Industry (CFI), the University of Pittsburgh, NASA GRC, and Corrosion Control Inc., efforts have been focused on development of composite thermal barrier coating (TBC) architectures that consist of an extreme temperature coating, a commercially applied 7-8 YSZ TBC, a reduced cost bond coat, and a diffusion barrier coating that are applied to nickel-based superalloys or single crystal airfoil substrate materials for use at temperatures >1450 C (> 2640 F). Additionally, construction of a unique, high temperature ({approx}1100 C; {approx}2010 F), bench-scale, micro-indentation, nondestructive (NDE) test facility at West Virginia University (WVU) was completed to experimentally address in-situ changes in TBC stiffness during extended cyclic oxidation exposure of coated single crystal coupons in air or steam containing environments. The efforts and technical accomplishments in these areas are presented in the following sections of this paper.

36 MATERIALS SCIENCE↗

Effect of Surface Oxygen Containing Groups on the Catalytic Activity of Multi-walled Carbon Nanotube Supported Pt Catalyst

Multi-walled carbon nanotubes (MWNT) supported platinum catalysts were employed to study the support functionalization on their catalytic performances. The MWNT were subjected to HNO{sub 3} functionalization, in which oxygen-containing-groups (OCGs) were introduced to improve Pt dispersion. The MWNT supports were characterized by nitrogen physisorption and NEXAFS, and the Pt supported on differently functionalized MWNT characterized by X-ray absorption, TEM and both hydrogen and CO chemisorption. Compared to the as received MWNT supports, Pt dispersion is improved on the HNO3 treated MWNT supports, but the turnover frequency (TOF) of aqueous phase reforming decreases by half. The TOF can be recovered by removing the OCGs via high temperature annealing. To further investigate the OCGs effect, different probe reactions, including both steam reforming and liquid phase reforming of hydrocarbon oxygenates and dehydrogenation of alkanes in the liquid and gas phases, have been performed on the MWNT supported catalysts with different OCGs. A comparison of these reaction results suggests that OCGs are only detrimental to reactions in a binary mixture with two components of different hydrophilicity due to their competitive adsorption on the catalyst supports.

08 HYDROGEN↗

Removal and Transformation of Sulfur Species During Regeneration of Poisoned Nickel Biomass Conditioning Catalysts

Sulfur K-edge XANES was used to monitor sulfur species transforming from sulfides to sulfates during steam + air regeneration on a Ni/Mg/K/Al{sub 2}O{sub 3} catalyst used to condition biomass-derived syngas. The catalyst was tested for multiple reaction/regeneration cycles. Post-reaction samples showed the presence of sulfides on the H{sub 2}S-poisoned nickel catalyst. Although some gaseous sulfur species were observed to leave the catalyst bed during regeneration, sulfur remained on the catalyst and a transformation from sulfides to sulfates was observed. The subsequent H{sub 2} reduction led to a partial reduction of sulfates back to sulfides. A proposed reaction sequence is presented and recommended regeneration strategies are discussed.

09 BIOMASS FUELS↗

Performance of Diffusion Aluminide Coatings Applied on Alloy CF8C-Plus at 800oC

High performance cast stainless steel, CF8C-Plus, is a low cost alloy with prospective applications ranging from covers and casings of small and medium size gas turbines to turbocharger housing and manifolds in internal combustion engines. Diffusion aluminide coatings were applied on this alloy as a potential strategy for improved oxidation resistance, particularly in wet air and steam. In this paper the performance of the aluminide coatings evaluated by cyclic oxidation experiments in air containing 10 vol.% H2O at 800 C and conventional tension-compression low-cycle-fatigue tests in air at 800 C with a strain range of 0.5% is presented. The results show that specimens coated by a chemical vapor deposition process provide better oxidation resistance than those coated by an Al-slurry coating process. The application of a coating by pack cementation reduced the fatigue life by 15%.

33 ADVANCED PROPULSION SYSTEMS↗

Compilation of CFD Models of Various Solid Oxide Electrolyzers Analyzed at the Idaho National Laboratory

Various three dimensional computational fluid dynamics (CFD) models of solid oxide electrolyzers have been created and analyzed at the Idaho National Laboratory since the inception of the Nuclear Hydrogen Initiative in 2004. Three models presented herein include: a 60 cell planar cross flow with inlet and outlet plenums, 10 cell integrated planar cross flow, and internally manifolded five cell planar cross flow. Mass, momentum, energy, and species conservation and transport are provided via the core features of the commercial CFD code FLUENT. A solid-oxide fuel cell (SOFC) module adds the electrochemical reactions and loss mechanisms and computation of the electric field throughout the cell. The FLUENT SOFC user-defined subroutine was modified for this work to allow for operation in the SOEC mode. Model results provide detailed profiles of temperature, Nernst potential, operating potential, activation over-potential, anode-side gas composition, cathode-side gas composition, current density and hydrogen production over a range of stack operating conditions. Predicted mean outlet hydrogen and steam concentrations vary linearly with current density, as expected. Contour plots of local electrolyte temperature, current density, and Nernst potential indicated the effects of heat transfer, endothermic reaction, Ohmic heating, and change in local gas composition. Results are discussed for using these models in the electrolysis mode. Discussion of thermal neutral voltage, enthalpy of reaction, hydrogen production is reported herein. Contour plots and discussion show areas of likely cell degradation, flow distribution in inlet plenum, and flow distribution across and along the flow channels of the current collectors

08 HYDROGEN↗

Experimental determination of the speciation, partitioning, and release of perrhenate as a chemical surrogate for pertechnetate from a sodalite-bearing multiphase ceramic waste form

A key component to closing the nuclear fuel cycle is the storage and disposition of nuclear waste in geologic systems. Multiphase ceramic waste forms have been studied extensively as a potential host matrix for nuclear waste. Understanding the speciation, partitioning, and release behavior of radionuclides immobilized in multiphase ceramic waste forms is a critical aspect of developing the scientific and technical basis for nuclear waste management. In this study, we evaluated a sodalite-bearing multiphase ceramic waste form (i.e., fluidized-bed steam reform sodium aluminosilicate [FBSR NAS] product) as a potential host matrix for long-lived radionuclides, such as technetium (99Tc). The FBSR NAS material consists primarily of nepheline (ideally NaAlSiO4), anion-bearing sodalites (ideally M8[Al6Si6O24]X2, where M refers to alkali and alkaline earth cations and X refers to monovalent anions), and nosean (ideally Na8[AlSiO4]6SO4). Bulk X-ray absorption fine structure analysis of the multiphase ceramic waste form, suggest rhenium (Re) is in the Re(VII) oxidation state and has partitioned to a Re-bearing sodalite phase (most likely a perrhenate sodalite Na8[Al6Si6O24](ReO4)2). Rhenium was added as a chemical surrogate for 99Tc during the FBSR NAS synthesis process. The weathering behavior of the FBSR NAS material was evaluated under hydraulically unsaturated conditions with deionized water at 90 ?C. The steady-state Al, Na, and Si concentrations suggests the weathering mechanisms are consistent with what has been observed for other aluminosilicate minerals and include a combination of ion exchange, network hydrolysis, and the formation of an enriched-silica surface layer or phase. The steady-state S and Re concentrations are within an order of magnitude of the nosean and perrhenate sodalite solubility, respectively. The order of magnitude difference between the observed and predicted concentration for Re and S may be associated with the fact that the anion-bearing sodalites contained in the multiphase ceramic matrix are present as mixed-anion sodalite phases. These results suggest the multiphase FBSR NAS material may be a viable host matrix for long-lived, highly mobilie radionuclides which is a critical aspect in the management of nuclear waste.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Science-based HRA: experimental comparison of operator performance to IDAC (Information-Decision-Action Crew) simulations

Information-Decision-Action Crew (IDAC) operator model simulations of a Steam Generator Tube Rupture are compared to student operator performance in studies conducted in the Ohio State University’s Nuclear Power Plant Simulator Facility. This study is presented as a prototype for conducting simulator studies to validate key aspects of Human Reliability Analysis (HRA) methods. Seven student operator crews are compared to simulation results for crews designed to demonstrate three different decision-making strategies. The IDAC model used in the simulations is modified slightly to capture novice behavior rather that expert operators. Operator actions and scenario pacing are compared. A preliminary review of available performance shaping factors (PSFs) is presented. After the scenario in the NPP Simulator Facility, student operators review a video of the scenario and evaluate six PSFs at pre-determined points in the scenario. This provides a dynamic record of the PSFs experienced by the OSU student operators. In this preliminary analysis, Time Constraint Load (TCL) calculated in the IDAC simulations is compared to TCL reported by student operators. We identify potential modifications to the IDAC model to develop an “IDAC Student Operator Model.” This analysis provides insights into how similar experiments could be conducted using expert operators to improve the fidelity of IDAC simulations.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Fuel-Coolant Interaction Results for High Energy In-Pile LWR Fuels Experiments

Fuel-coolant interaction (FCI) has long been a subject of interest in severe-accident reactor safety applications. Significant chemical interaction also frequently results at the high temperature associated with these events in a water environment. Historical rapid, high energy transient irradiation test results are reviewed for experiments performed in transient experimental reactors in Idaho. Though such events are not credible for any deployed nuclear reactor technology, the pressure waves produced by FCI on surrounding containment structures are of importance to advanced light water reactor designs and for transient experiment design considerations. A brief introduction to steam explosion and related studies is provided in the context of these experiments. Extensive reactivity initiated accident testing programs were carried out in the Transient REActor Test (TREAT) facility, the Special Power Excursion Reactor Test (SPERT) facility, and the Power Burst Facility (PBF) from the 1960’s through the late 1970’s. A variety of fuel forms including waterlogged rods were tested in capsules containing water coolant at standard temperature pressure. A few tests were performed at high pressure and temperature in the water loop of PBF. In many of these experiments, energy deposition was high enough to greatly exceed melting temperatures of the fuel, resulting in some fraction of the fuel being dispersed into the coolant. A purpose of many of these tests was to determine the nuclear-to-mechanical energy conversion ratio as well as the extent of metal-water reaction. Relevant data collected from these tests included transient energy deposition, pressure response of the coolant, water column velocity, total hydrogen generation, and resulting particle size distributions and particle characterization. In this paper, the mechanical configuration of each experiment facility is reviewed and discussed relative to the measured responses. The empirical results for source pressure and extent of metal-water reaction are presented in the context of the experimental conditions. The results of these experiments provide a unique understanding for behavior of fuel under severe accident conditions in a reactor environment.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Renewable Thermal Energy Systems Designed for Industrial Process Solutions in Multiple Industries

Industrial decarbonization is a key area that must be accelerated, to foster the removal of fossil fuels from the provision of heat, especially at low temperatures less than 300 degrees C. This paper looks at the results of two case studies for understanding the economics and potential for renewable thermal energy systems (RTES), particularly in hybrid configurations to provide industrial process heat (IPH). The first case study looks at heat pumps for district heating, and the second, the use of linear Fresnel collectors (LFCs) coupled with phase change material (PCM) thermal energy storage (TES) for direct steam generation (DSG). Using district heat as an input for the heat pump, three cases were run harvesting energy from ambient water (5 degrees C), sewage water (20 degrees C), and a solar collector (35 degrees C). Accounting for elevated costs of infrastructure for each heat source, the levelized cost of heat (LCOH) of the first case study ranged from $4-$15 per million British Thermal Units (MMBTU). For the second case study modeling LFCs with PCM and TES, the results show that a LCOH of $9-$15 per MMBTU is possible, depending on the direct normal irradiance.

concentrated solar thermal↗

Renewable Thermal Energy Systems Designed for Industrial Process Solutions in Multiple Industries: Preprint

Industrial decarbonization is a key area that must be accelerated, to foster the removal of fossil fuels from the provision of heat, especially at low temperatures less than 300 degrees C. This paper looks at the results of two case studies for understanding the economics and potential for renewable thermal energy systems (RTES), particularly in hybrid configurations to provide industrial process heat (IPH). The first case study looks at heat pumps for district heating, and the second, the use of linear Fresnel collectors (LFCs) coupled with phase change material (PCM) thermal energy storage (TES) for direct steam generation (DSG). Using district heat as an input for the heat pump, three cases were run harvesting energy from ambient water (5 degrees C), sewage water (20 degrees C), and a solar collector (35 degrees C). Accounting for elevated costs of infrastructure for each heat source, the levelized cost of heat (LCOH) of the first case study ranged from $4-$10 per million British Thermal Units (MMBTU). For the second case study modeling LFCs with PCM and TES, the results show that a LCOH of $9-$15 per MMBTU is possible, depending on the direct normal irradiance.

concentrated solar thermal↗

A 48-month extended fuel cycle for the B and W mPower{sup TM} small modular nuclear reactor

The B and W mPower{sup TM} reactor is a small, rail-shippable pressurized water reactor (PWR) with an integral once-through steam generator and an electric power output of 150 MW, which is intended to replace aging fossil power plants of similar output. The core is composed of 69 reduced-height, but otherwise standard, PWR assemblies with the familiar 17 x 17 fuel rod array on a 21.5 cm inter-assembly pitch. The B and W mPower core design and cycle management plan, which were performed using the Studsvik core design code suite, follow the pattern of a typical nuclear reactor fuel cycle design and analysis performed by most nuclear fuel management organizations, such as fuel vendors and utilities. However, B and W is offering a core loading and cycle management plan for four years of continuous power operations without refueling and without the hurdles of chemical shim. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗