DOE OSTI2013
A common requirement for radioisotope transport containers is that they provide both durable and efficient shielding of penetrating gamma radiation. This is the case for transport of both spent nuclear fuel as well as intentionally created radioisotopes for medical or other uses. Tungsten heavy alloy (WHA) provides a unique engineering property set for such shielding - easily surpassing more commonly used lead alloys in both strength and attenuation. This family of alloys contains typically 90-98 wt.% W in combination with transition metals such as Ni and Fe. WHA is manufactured in near net shape blanks by liquid phase sintering of compacted powder shapes to full metallurgical density parts. This powder metallurgy approach is described in its ability to provide excellent material utilization and affords efficient manufacturing of various shapes required for gamma shields or collimators. WHAs offer very high density (approaching 19 g/cc) in combination with relatively high thermal conductivity, low thermal expansion, ambient corrosion resistance, and can be provided with mechanical properties comparable to many medium carbon steels. As such, they can be machined to complex, damage resistant geometries using common metal cutting tools and methods. WHA additionally provides a lower toxicity alternative to Pb- or U-based gamma shielding. Given the specialty nature of WHA, specific metallurgical characteristics are reviewed to assist shielding designers who may otherwise encounter difficulties locating important alloy selection and fabrication details. Contained within this materials and applications overview are guidelines for WHA component design, alloy selection, and practical machining, finishing, and assembly considerations. The microstructure of WHA is that of a metal matrix composite. This factor has specific implications in the design of components for stress service as well as their protection in the presence of electrolytes. WHA is also discussed in the broader context of materials compatibility, as it is rarely used in isolated monolithic shapes. Alloy selection for new applications is often made primarily on the basis of density. An alternative strategy to this selection approach is presented which proposes that mechanical requirements for a given shielding use be the primary selection criterion over density. Standard commercial grades of WHA for radiation shielding are defined by specifications such as AMS-T-21014 and ASTM B777. These specifications define 4 density classes of as-sintered WHA. Compositional options, as well as post-sinter processing of WHA, are discussed for shielding components that must exhibit higher levels of ductility or very low magnetic permeability. In addition to the mechanical advantages over Pb-based shielding, the higher linear attenuation of energetic photons for various grades of WHA (as calculated by the NIST XCOM routine) are presented for selected photon energies of interest to illustrate the shield volume reduction generally possible through the use of tungsten-based shielding. While W provides inefficient attenuation of neutrons in a mixed radiation environment, its secondary role in shielding gamma radiation produced as a result of neutron capture is also described. (authors)
12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗