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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,765 records · Page 98
All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

Method of producing exfoliated graphite composite compositions for fuel cell flow field plates

A method of producing an electrically conductive composite composition, which is particularly useful for fuel cell bipolar plate applications. The method comprises: (a) providing a supply of expandable graphite powder; (b) providing a supply of a non-expandable powder component comprising a binder or matrix material; (c) blending the expandable graphite with the non-expandable powder component to form a powder mixture wherein the non-expandable powder component is in the amount of between 3% and 60% by weight based on the total weight of the powder mixture; (d) exposing the powder mixture to a temperature sufficient for exfoliating the expandable graphite to obtain a compressible mixture comprising expanded graphite worms and the non-expandable component; (e) compressing the compressible mixture at a pressure within the range of from about 5 psi to about 50,000 psi in predetermined directions into predetermined forms of cohered graphite composite compact; and (f) treating the so-formed cohered graphite composite to activate the binder or matrix material thereby promoting adhesion within the compact to produce the desired composite composition. Preferably, the non-expandable powder component further comprises an isotropy-promoting agent such as non-expandable graphite particles. Further preferably, step (e) comprises compressing the mixture in at least two directions. The method leads to composite plates with exceptionally high thickness-direction electrical conductivity.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Micro-channel plate detector

A method and system for providing a micro-channel plate detector. An anodized aluminum oxide membrane is provided and includes a plurality of nanopores which have an Al coating and a thin layer of an emissive oxide material responsive to incident radiation, thereby providing a plurality of radiation sensitive channels for the micro-channel plate detector.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Cold plate with combined inclined impingement and ribbed channels

Heat transfer devices and methods for making the same that include a first enclosure having at least one inlet port; a second enclosure having a bottom plate and one or more dividing walls to establish channels, at least one internal surface of each channel having rib structures to create turbulence in a fluid flow; and a jet plate connecting the first enclosure and the second enclosure having impinging jets that convey fluid from the first enclosure to the channels, said impinging jets being set at an angular deviation from normal to cause local acceleration of fluid and to increase a local heat transfer rate.

42 ENGINEERING↗
DOE OSTI2016

Building America Case Study: Advanced Extended Plate and Beam Wall System in a Cold-Climate House, Mount Joy, Pennsylvania

This report presents the design and evaluation of a innovative wall system. This highly insulated (high-R) light-frame wall system for use above grade in residential buildings is referred to as Extended Plate & Beam (EP&B). The EP&B design is the first of its kind to be featured in a new construction test house (NCTH) for the DOE Building America program. The EP&B wall design integrates standard building methods and common building products to construct a high-R wall that minimizes transition risks and costs to builders. The EP&B design combines optimized framing with integrated rigid foam sheathing to increase the wall system's R-value and reduce thermal bridging. The foam sheathing is installed between the wall studs and structural wood sheathing. The exterior wood sheathing is attached directly to a framing extension formed by extended top and bottom plates. The exterior wood sheathing can dry to the exterior and provides bracing, a clear drainage plane and flashing surface for window and door openings, and a nailing surface for siding attachment. With support of the DOE Building America program, Home Innovation Research Labs partnered with Lancaster County Career and Technology Center (LCCTC) to build a NCTH in Lancaster, PA to demonstrate the EP&B wall design in a cold climate (IECC climate zone 5A). The results of the study confirmed the benefits of the systems and the viability of its integration into the house construction process.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2018

Cold plate with combined inclined impingement and ribbed channels

Heat transfer devices and methods for making the same that include a first enclosure having at least one inlet port; a second enclosure having a bottom plate and one or more dividing walls to establish channels, at least one internal surface of each channel having rib structures to create turbulence in a fluid flow; and a jet plate connecting the first enclosure and the second enclosure having impinging jets that convey fluid from the first enclosure to the channels, said impinging jets being set at an angular deviation from normal to cause local acceleration of fluid and to increase a local heat transfer rate.

Parida, Pritish R.↗
DOE OSTI2018

Scintillator based fiber optic plate for neutron imaging applications and the like

A chalcopyrite, colquiriite, neutron absorber loaded glass, or plastic scintillator based fiber optic plate for use in a neutron imaging system, including: a plurality of optical fiber segments disposed side-by-side adjacent to one another in a parallel array; and a binder material disposed between and coupling the plurality of optical fiber segments together. A diffuse reflective material is optically coupled to the plurality of first ends of the plurality of optical fiber segments. An optical detector device is optically coupled to the plurality of second ends of the plurality of optical fiber segments opposite the diffuse reflective material. Optionally, the fiber optic plate further includes a diffuse reflective material disposed one or more of on an exterior surface of each of the plurality of optical fiber segments and between the plurality of optical fiber segments.

42 ENGINEERING↗
DOE OSTI2019

Conducting plastic cold plates

Cold plates are described herein. In one example, a cold plate can include a thermally conductive plastic forming a coolant channel that includes a heat spreader formed into the thermally conductive plastic and an exterior surface of the thermally conductive plastic with a coupling location to couple a heat pipe to the exterior surface of the thermally conductive plastic.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2020

Design and Analysis of a 250 MW Plate-fuel Reactor for Nuclear Thermal Propulsion

Nuclear thermal propulsion (NTP) system is a viable option for deep space missions considering its high thrust and lightweight. Promising fuel options being considered for the high operating temperature of NTP include the graphite composite fuel and the tungsten cermet fuel. As there remains uncertainties in the fabrication and performance of these two fuel elements, alternative designs using fuel plates and more standard fuels that are based on proven and tested nuclear technologies are being considered. This paper provides a summary of thermal hydraulic and neutronic analyses of the straight fuel plate concept used for a 250 MW NTP core. The summary of technical findings from a series of scoping studies might be useful for the future NTP engine designs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2020

Design and Analysis of a 250 MW Plate-Fuel Reactor for Nuclear Thermal Propulsion

Nuclear thermal propulsion (NTP) is a viable option for deep space missions due to its high thrust and lightweight system. Promising fuel options considered for the high operating temperature of NTP include graphite composite fuel and tungsten cermet fuel. As there remain uncertainties in the fabrication and performance of these two fuel elements, alternative designs using fuel plates and more typical fuels based on proven nuclear technologies are also being considered. This paper provides a summary of thermal hydraulic and neutronic analyses of the straight-plate fuel assembly design used for a 250 MW NTP core. The summary of technical findings from a series of scoping studies might be useful for future NTP engine designs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2020

Cold plate with combined inclined impingement and ribbed channels

Heat transfer devices and methods for making the same that include a first enclosure having at least one inlet port; a second enclosure having a bottom plate and one or more dividing walls to establish channels, at least one internal surface of each channel having rib structures to create turbulence in a fluid flow; and a jet plate connecting the first enclosure and the second enclosure having impinging jets that convey fluid from the first enclosure to the channels, said impinging jets being set at an angular deviation from normal to cause local acceleration of fluid and to increase a local heat transfer rate.

42 ENGINEERING↗
DOE OSTI2022

Micro-lensed fiber optic plate and methods of forming thereof

A method of forming a micro-lensed fiber optic plate. The method includes obtaining a fiber optic plate that has a plurality of fibers arranged in parallel. A first end of a fiber of the plurality of fibers can have a first numerical aperture. The fiber of the plurality of fibers includes a core material running along a length of the fiber that is circumscribed by a layer of cladding material. The method also includes creating a lensed surface at a second end of the fiber of the plurality of fibers. The second end is opposite the first end. The lensed surface of the fiber of the plurality of fibers can have a second numerical aperture that is different from the first numerical aperture.

Bagwell, Brett↗
DOE OSTI2022

Methods and systems for electroless plating a first metal onto a second metal in a molten salt bath, and surface pretreatments therefore

Systems and methods for electroless plating a first metal onto a second metal in a molten salt bath including: a bath vessel holding a dry salt mixture including a dry salt medium and a dry salt medium of the first metal, and without the reductant therein, the dry salt mixture configured to be heated to form a molten salt bath; and the second metal is configured to be disposed in the molten salt bath and receive a pure coating of the first metal thereon by electroless plating in the molten salt bath, wherein the second metal is more electronegative than the first metal.

Freiderich, Melissa Ensor↗
DOE OSTI2023

Additively featured plates for heat exchangers

Hybrid additive featured plates used to form an overall microchannel heat exchanger and corresponding method of manufacture are disclosed. Various additive manufacturing (AM) techniques may be used to form walls defining microchannel features on a plate substrate. The manufacturing method is a hybrid process in that leverages both additive and conventional manufacturing techniques to minimize both cost and fabrication time.

Carlson, Matthew David↗
DOE OSTI2017

Pile Fuel Cladding Silo Deflector Plate Removal Project Using Long Reach Tooling and Suspended Abrasive Water Jet Cutting System - 17541

The Pile Fuel Cladding Silo (PFCS) at the Sellafield decommissioning, reprocessing and nuclear waste management facility in the UK was constructed in the late 1940-s and used for the storage of Intermediate Level Waste (ILW) arising from the Windscale Piles, Calderhall and Chapelcross Reactors until the 1960's. The PFCS is 21 metres high and comprises 6 identical tall compartments with the waste added to the silo via a charge-hole at the top of each compartment; each compartment is split by a central dividing wall that runs from the base of the silo to a few metres below the underside of the silo roof. A deflector plate assembly (DPA) supported on two horizontal beams is located between the top of the dividing wall and the roof and allowed the waste to spread as it fell into the silo and prevent excessive mounding. Sellafield Ltd is currently engaged in an overall programme of works to remove the waste for storage within modern ILW containers. Prior to the commencement of these works the Deflector Plate Assemblies (DPA) and beam structures within the silos are required to be removed to allow access for the waste retrievals equipment through the side of the silo at the point where the DPAs are situated. James Fisher Nuclear (JFN) and Sellafield Ltd have developed a system using suspended water jet cutting equipment combined with custom long reach tooling, installed through penetrations made in the side of the silo, to enable the remote size reduction of the DPA and beams within each compartment. The use of a low pressure suspended water jet cutting system has enabled a single water/abrasive hose to be routed down a tool deployment pole and allowed long hose lengths up to 80 m from pump to nozzle enabling siting of equipment on a congested and difficult access site. The use of lightweight, yet high strength, carbon fibre poles within the tools has enabled the deployment of tool end effectors at distances of up to 6.5 m from the compartment walls using a relatively small 60 mm diameter pole. This maximised articulation of the pole within the 300 mm wall penetrations to reach all areas of the DPA. Capability of the operators to install the tooling and size reduce DPA and beam assemblies have been demonstrated through the training on a Full Scale Test Rig (FSTR). The FSTR was integral to the development of the equipment and techniques and to providing assurance to the client that the project was technically achievable given the tight building restraints and safety issues. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2023

Methods and systems for electroless plating a first metal onto a second metal in a molten salt bath, and surface pretreatments therefore

Systems and methods for electroless plating a first metal onto a second metal in a molten salt bath including: a bath vessel holding a dry salt mixture including a dry salt medium and a dry salt medium of the first metal, and without the reductant therein, the dry salt mixture configured to be heated to form a molten salt bath; and the second metal is configured to be disposed in the molten salt bath and receive a pure coating of the first metal thereon by electroless plating in the molten salt bath, wherein the second metal is more electronegative than the first metal.

Freiderich, Melissa Ensor↗
DOE OSTI2016

Advanced Test Reactor Mini-Plate Hydraulic Testing

Currently, flow testing is being performed at Oregon State University (OSU) on the hydromechanical Fuel Test Facility (HMFTF) and the Endurance Flow Loop (EFL) to aid in the qualification of low enriched plate-type Uranium fuels for use in high performance research reactors in the US, under the Global Threat Reduction Initiative (GTRI). Under this project, varying geometries of small capsules proposed for irradiation testing in the Advanced Test Reactor (ATR) are being hydraulically testing prior to being placed in the ATR. The premise of this study was to conduct a number of flow tests on these capsules to characterize the pressure loss through each as a function of flow rate and compare the results against predicted theoretical values. Two categories of flow tests were performed in the Endurance Flow Loop to supplement flow testing of proposed LEU plate-type fuel for conversion of High Performance Research Reactors: Capsule Comparison Tests and Orifice Characterization Tests. The purpose of these tests were to determine the pressure drop across each experiment as a function of flow rate and to compare the results against a simple analytical model of the pressure loss through a pipe, to support the safety basis for the in-pile experiments. The capsule comparison tests compared the pressure loss through three types of capsules: RERTR, MP-1, and EMPIRE. In this category, nine flow tests were performed to determine the effect of having one, two, and three of each type of capsule placed in series in a test section. The analytical model accurately predicted, for each case, an increase in hydraulic resistance for each capsule that was added, though the values were conservative. The orifice characterization tests compared the pressure loss through various configurations of small orifice spacers in conjunction with blank spacers and the MP-1 capsules. The analytical model predicted that adding blank spacers would slightly increase the pressure drop due to added frictional effects, but indicated no change in the pressure drop based on the orientation of the capsules. The measured results indicated that the addition of the blank spacers had no measurable effect on the pressure drop, while changing the orientation of the capsules did. In all 15 flow tests, the theoretical model provides a conservative estimate of the pressure drop through each configuration for an equivalent flow rate, over that of the measured results.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2026

Visualization of Two-phase Flow Maldistribution in Brazed Plate Heat Exchangers

Brazed plate heat exchangers (BPHEs) are widely used in refrigeration and HVAC applications, but are susceptible to two-phase flow maldistribution especially when operated as evaporators. Existing visualization approaches are either limited to idealized conditions or suffer from poor optical transparency. This paper presents a novel visualization method in which one edge of a BPHE, parallel to the refrigerant inlet or outlet port, is removed by wire electrical discharge machining and replaced with a flat, transparent plate. The planar geometry allows the use of optically and infrared (IR)-transparent materials, enabling both high-speed videography and IR thermography of the two-phase flow at the channel entrances and exits. Preliminary tests with R134a and R1234ze(Z) at saturation temperatures between 5 °C and 15 °C demonstrate that distinct two-phase flow patterns in the inlet header can be clearly identified and differentiated under realistic operating conditions. Potentials of optical flow analysis of high-speed videos are shown to provide objective, quantitative indicators for flow regime characterization and comparison. IR imaging of the outlet port reveals non-uniform temperature distributions at the channel exits, providing independent evidence of maldistribution across the channel stack. Limitations of IR temperature accuracy due to the spectral properties of the sapphire window are discussed, and directions for improvement are identified.

Hausherr, Carsten [Technical University of Berlin ↗