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At least 1,765 records · Page 98
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

A Reaction Between High Mn–High Al Steel and CaO-SiO{sub 2}-Type Molten Mold Flux: Reduction of Additive Oxide Components in Mold Flux by Al in Steel

The interfacial reaction between high-Mn–high-Al steel and CaO-SiO{sub 2}-type mold flux was investigated, with particular emphasis on the reduction of additive oxide components by Al. Typical additive oxide components (B{sub 2}O{sub 3}, Na{sub 2}O) could be reduced by Al, thereby losing their initial role in the flux. It is proposed to consider the chemical stability of the additive components in the flux in addition to the physico-chemical properties of the flux when developing the mold flux chemistry.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure-Property Correlations in Fiber Laser Welded Nb-Ti Microalloyed C-Mn Steel

Mechanical Performance of traditional gas-shielded arc welded joints of 700 MPa grade microalloyed C-Mn steel cannot meet service requirements. Laser welding, with its characteristic high energy density, is known to improve the welding performance of experimental steels. In the present study, Nb-Ti microalloyed steel with a thickness of 4.5 mm was welded using a 4 kW fiber laser. The microstructure, precipitation, and mechanical properties of the welded joints were studied. The hardness and tensile strength of the welded joints were higher than those of the base metal (BM). The microstructure of the fusion zone (FZ) and coarse grain heat affected zone (CGHAZ) was lath martensite (LM), while the microstructure of the fine grain HAZ and mixed grain HAZ consisted of ferrite and martensite/austenite islands. Although LM was observed in both the FZ and CGHAZ, the hardness and calculated tensile strength of the FZ were lower than those of the CGHAZ, due to a reduction in solid solution strengthening by element loss and the dissolution of high-hardness precipitates in FZ. Most precipitates such as [(Nb,Ti)C and (Nb,Ti)(C,N)] that were present in the BM were dissolved, which led to an increase in C and N in solid solution in the FZ. Thus, the elastic modulus of the FZ was higher than that of the BM. Similarly, the elastic modulus of the CGHAZ was higher than that of the BM due to the segregation of C and N atoms during the welding process. The toughness of the FZ was superior to that of the BM, and the toughness of the HAZ approached 91% of that of the BM. The change in toughness primarily depended on the microstructural refinement, the increase in the fraction of grains with high misorientation, the residual austenite in the FZ and CGHAZ, and the dissolution of coarse precipitates.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Processing and Characterization of Fe-Mn-Cu-Sn-C Alloys Prepared by Ball Milling and Spark Plasma Sintering

In this work, Fe-Mn-Cu-Sn-C alloys were prepared by means of powder metallurgy (PM). Powder mixtures were ball-milled for 8, 30 and 120 h and densified to < 1% porosity using spark plasma sintering (SPS) at 900 °C and 35 MPa. After consolidation, all samples of the Fe alloys were characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM), hardness and flexural strength tests. Resistance to abrasive wear was evaluated in both three-body abrasion and two-body abrasion tests. The SEM observations revealed an evident dependence of grain size and microstructural homogeneity on milling time. The XRD analysis showed a marked increase in austenite content in the as-sintered specimens with milling time. Although the proportion of deformation-induced martensite was small, the strengthening effect of abrasion on the subsurface layer of the investigated alloys was clearly indicated by Knoop hardness measurements.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Hot Deformation on Texture and Microstructure in Fe-Mn Austenitic Steel During Compression Loading

Hot compression tests of a new high-Mn austenitic steel were carried out at deformation temperatures of 700, 800, 900, and 1000 °C under strain rate of 0.01 s{sup −1}. The hot deformation behavior was investigated by the analyses of flow curves, texture, and deformed microstructures. Microstructures of the deformed specimens and macrotexture were examined using electron backscatter diffraction and x-ray diffraction methods, respectively. The results showed that the flow stress depended strongly on the deformation temperature and decreased by increasing deformation temperature. The microstructural evidence indicated that the dynamic recrystallization (DRX) process of experimental steel was initiated at 800 °C with necklace structure. The volume fraction of DRX grains was considerably increased by increasing deformation temperature to 1000 °C. Texture of the DRX grains tended to become a weak texture and was associated with the formation of Goss and R-Cube components. Meanwhile, martensitic transformation was detected in the hot-deformed austenite. The martensitic transformation was the most difficult in the DRX grains because of the effect of small grain size. The tendency of transformation was decreased after compression at 1000 °C.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Achieving Excellent Strength–Ductility and Impact Toughness Combination by Cyclic Quenching in Medium Mn TRIP-Aided Steel

A novel heat treatment process combined cyclic quenching (CQ) with austenite reversion treatment (ART) is proposed to obtain high strength–ductility and high-impact toughness combination in Fe-0.18C-8.92Mn-3.43Al (in mass%) steel. The process referred as CQ-ART was designed for accomplishing the following objectives: (i) refine the prior austenite grains during cyclic quenching process, (ii) further obtain the refined austenite–ferrite block and (iii) improve the stabilities of retained austenite with Mn/C enrichment during ART process. The outstanding product of tensile strength and total elongation of CQ-ART-treated steels was 41.53 and 37.39 GPa%, respectively, and higher than the ART steel of 27.45 GPa%. The highest Charpy impact toughness of CQ-ART steel can reach to 221 J, which is mainly attributed to the refined grains and discontinuous transformation-induced plasticity (TRIP) effect.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of the Addition of Micro-amounts of Calcium on the Corrosion Resistance of Mg-0.1Mn-1.0Zn-xCa Biomaterials

Magnesium alloys have good biocompatibility and degradability, which are considered ideal characteristics of biomedical implants. However, there are few studies on the influence of the addition of micro-amounts of Ca on magnesium alloys. In this work, the effects of adding micro-amounts of Ca on the microstructure, mechanical properties, and corrosion properties of Mg-0.1Mn-1.0Zn-xCa (x = 0.1, 0.2, and 0.3 wt.%) alloys were investigated. The results reveal that the grain size of the alloy decreased and the yield strength and elongation both increased with increasing Ca concentrations. Corrosion tests in Kokubo simulated body fluid showed that the in vitro immersion rate first slowed down and then increased (6.395 → 6.283 → 6.395 mm/year) with increasing Ca concentrations. This phenomenon was due to the addition of Ca causing grain refinement, which slowed the corrosion rate and generated an Mg{sub 2}Ca phase to accelerate corrosion. The second-phase Mg{sub 2}Ca precipitated at the grain boundary and acted as a cathode, and the metal magnesium phase acted as an anode to form a primary battery, which caused corrosion of the magnesium phase and accelerated the corrosion rate.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Flow Characteristics of a Medium–High Carbon Mn-Si-Cr Alloyed Steel at High Temperatures

This study investigates the deformation behavior of a medium–high carbon Mn-Si-Cr alloyed steel using hot compression tests. The tests were performed on a Gleeble 1500D thermomechanical simulator with a temperature range of 950–1150 °C and a strain rate range of 0.005–5 s{sup −1}. The processing parameters (i.e., temperature T, strain rate ε-dot , and strain ε) influenced the flow softening behavior of the material. The dynamic recrystallization occurred during hot deformation. Correlations between the Zener–Hollomon parameter and the size and the volume fraction of new recrystallized grains were developed. These findings are described using mathematical models. The strain-compensated Arrhenius-type constitutive model and the multiple-linear model were developed based on the true stress–strain curves we obtained. A comparative study was performed in order to measure the validity of the two models in representing hot deformation behavior. Both models were shown to accurately predict flow stress across a range of conditions, reflecting the characteristics of true stress–strain curves by exhibiting work hardening, dynamic recovery, and dynamic recrystallization. The empirical multiple-linear mathematical model was shown to be more efficient and accurate when calculating the hot deformation behavior of steel at elevated temperatures.

36 MATERIALS SCIENCE↗
DOE OSTI2019

The Influence of Casting Microvoids on the Constitutive Behavior of As-Quenched Al-Cu-Mn Alloy

Microvoids, a common casting defect, have a significant effect on the mechanical properties of as-quenched aluminum alloys. In this study, low-pressure casting and quenching processes were conducted on an Al-Cu-Mn alloy to investigate the porosity variation, which was characterized by using a high-precision densimeter and x-ray microtomography. Mechanical properties were tested at elevated densities varying from 2.7828 to 2.8114 g/cm{sup 3}. The Voce behavior and linear hypotheses were proposed on the relationship between the yield strength and density. A tensile constitutive model was established and validated with experimental data, and the difference between tension and compression was compared. With a decrease in density, the yield stress declined, and the tensile–compressive asymmetry increased. The ideal density, ρ{sub 0}, and the ideal saturated stress, σ{sub s}, of the as-quenched alloy were predicted. A comparison between the quantity and volume of microvoids showed that larger pores were the main factor affecting the porosity of the as-quenched alloy. The growth of single microvoid and the coalescence of several microvoids caused an increase in porosity under tensile stress.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Magneto-structural and induction heating properties of MFe2O4 (M?=?Co, Mn, Zn) MNPs for magnetic particle hyperthermia application

The thermal decomposition approach was used for the synthesis of MFe2O4 magnetic nanoparticles (MNPs) by substituting M as Co, Mn, and Zn. The obtained MNPs were characterized for magneto-structural properties using X-Ray diffraction patterns, FTIR, Raman and Mossbauer spectroscopy techniques which confirm the formation of phase pure cubic spinel ferrite with space group Fd3m and five Raman active modes. The size, morphology, and compositional analysis was performed using HRTEM and EDX where the size of MNPs was found to be less than 10 nm that attains superparamagnetism. The magnetic hyperthermia performance of obtained MNPs was evaluated by induction heating experiments at magnetic field range 13.3 to 26.7 kAm-1. The specific absorption rate (SAR) and intrinsic loss power (ILP) values were determined at different magnetic fields within the human tolerable range and correlated with magneto-structural properties to evaluate its potential for possible magnetic particle hyperthermia therapy.

Magnetic nanoparticles, complex-decomposition, mag↗
DOE OSTI2014

Intra-variant substructure in Ni–Mn–Ga martensite: Conjugation boundaries

The microstructure of a Ni–Mn–Ga alloy in the martensitic phase was investigated using transmission electron microscopy. Inter-variant twin boundaries were observed separating non-modulated tetragonal martensite variants. In addition, intra-variant boundary structures, referred to here as “conjugation boundaries”, were also observed. We propose that conjugation boundaries originate at the transformation interface between austenite and a nascent martensite variant. In the alloy studied, deformation twinning was observed, consistent with being the mode of lattice-invariant deformation, and this can occur on either of two crystallographically equivalent conjugate View the MathML source{101}(101⁻) twinning systems: conjugation boundaries separate regions within a single variant in which the active modes were distinct. The defect structure of conjugation boundaries and the low-angle of misorientation across them are revealed in detail using high-resolution microscopy. Finally, we anticipate that the mobility of such boundaries is lower than that of inter-variant boundaries, and is therefore likely to significantly affect the kinetics of deformation in the martensitic phase.

Environmental Molecular Sciences Laboratory↗
DOE OSTI2015

Superelasticity by reversible variant reorientation in a Ni-Mn-Ga microwire with bamboo grains

The link between microstructure and mechanical properties is investigated for a superelastic Ni–Mn–Ga microwire with 226 μm diameter, created by solidification via the Taylor method. The wire, which consists of bamboo grains with tetragonal martensite matrix and coarse γ precipitates, exhibits fully reversible superelastic behavior up to 4% tensile strain. Upon multiple tensile load–unload cycles, reproducible stress fluctuations of ~3 MPa are measured on the loading superelastic stress plateau of ~50 MPa. During cycles at various temperatures spanning -70 to 55 °C, the plateau stress decreases from 58 to 48 MPa near linearly with increasing temperature. Based on in situ synchrotron X-ray diffraction measurements, we conclude that this superelastic behavior is due to reversible martensite variants reorientation (i.e., reversible twinning) with lattice rotation of ~13°. The reproducible stress plateau fluctuations are assigned to reversible twinning at well-defined locations along the wire. The strain recovery during unloading is attributed to reverse twinning, driven by the internal stress generated on loading between the elastic γ precipitates and the twinning martensite matrix. Lastly, the temperature dependence of the twining stress on loading is related to the change in tetragonality of the martensite, as measured by X-ray diffraction.

36 MATERIALS SCIENCE↗
DOE OSTI2017

The effect of carbon on the microstructures, mechanical properties, and deformation mechanisms of thermo-mechanically treated Fe 40.4 Ni 11.3 Mn 34.8 Al 7.5 Cr 6 high entropy alloys

We investigated the effects of cold rolling followed by annealing on the mechanical properties and dislocation substructure evolution of undoped and 1.1 at. % carbon-doped Fe 40.4 Ni 11.3 Mn 34.8 Al 7.5 Cr 6 high entropy alloys (HEAs). X-ray diffraction, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atom probe tomography (APT) were employed to characterize the microstructures. The as-cast HEAs were coarse-grained and single phase f.c.c., whereas the thermo-mechanical treatment caused recrystallization (to fine grain sizes) and precipitation (a B2 phase for the undoped HEA; and a B2 phase, and M 23 C 6 and M 7 C 3 carbides for the C-doped HEA). Carbon, which was found to have segregated to the grain boundaries using APT, retarded recrystallization. The reduction in grain size resulted in a sharp increase in strength, while the precipitation, which produced only a small increase in strength, probably accounted for the small decrease in ductility for both undoped and C-doped HEAs. For both undoped and C-doped HEAs, the smaller grain-sized material initially exhibited higher strain hardening than the coarse-grained material but showed a much lower strain hardening at large tensile strains. Wavy slip in the undoped HEAs and planar slip in C-doped HEAs were found at the early stages of deformation irrespective of grain size. At higher strains, dislocation cell structures formed in the 19 μm grain-sized undoped HEA, while microbands formed in the 23 μm grain-sized C-doped HEA. Conversely, localized dislocation clusters were found in both HEAs at the finest grain sizes (5 μm). The inhibition of grain subdivision by the grain boundaries and precipitates lead to the transformation from regular dislocation configurations consisting of dislocation-cells and microbands to irregular dislocation configurations consisting of localized dislocation clusters, which further account for the decrease in ductility. Our investigation of the formation mechanism and strain hardening of dislocation cells and microbands could benefit future structural material design.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of composition and crystallographic ordering on the ferromagnetic transition in Ni–Co–Mn–In magnetic shape memory alloys

In the present study, the effects of composition and the level of crystallographic ordering were studied in Ni 45 Co 5 Mn 50-X In X magnetic shape memory alloys with X = 13.55, 13.71 and 13.92, in order to reveal the relationship between the Curie temperature (T C ) of the austenite phase and the degree of L2 1 ordering. Various samples were prepared using secondary heat treatments at different temperatures below the order-disorder transition temperature and for different durations, after solution heat treatment, in order to control the degree of ordering. T C s were determined using calorimetric and magnetometry measurements. The relationship between the T C and the degree of order was used to predict the evolution of the order during selected heat treatments. It was shown that the T C of austenite exhibits a monotonous non-linear dependence on the fraction of the L2 1 phase. This relationship was corroborated via ab initio numerical calculations within a mean field approximation. Dependence of the crystallographic order parameter on temperature and duration of secondary heat treatments showed that ordering kinetics is fast, the total degree of order depends only on the annealing temperature and cooling rate for long enough treatments, and maximum achievable degree of order is limited by the low thermal energy available for atomic diffusion at low temperatures. Lastly, small changes in composition were observed to have a significant impact on martensitic transformation temperatures, and a significant but smaller effect on the ferromagnetic transition in these systems.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Giant enhancement of the magnetocaloric response in Ni–Co–Mn–Ti by rapid solidification

Magnetocaloric refrigeration is a solid-state cooling approach that assures high energy efficiency and low environmental impact. It remains uncompetitive with conventional vapor-compression technologies due to lack of high-performing materials that exhibit large magnetocaloric effects in low magnetic fields. In this work we report a game-changing enhancement of the magnetocaloric response in a transition-metal-based Ni–Co–Mn–Ti. Mechanically and chemically stable rapidly solidified ribbons exhibit magnetic entropy changes as high as ~27J·kg –1 K –1 for a moderate field change of 2T, comparable to or larger than the best known materials for near-room temperature applications. The ribbons can be easily manufactured in large quantities and the transition temperature can be adjusted by varying Co concentration.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Microstructure and properties of a high temperature Al–Ce–Mn alloy produced by additive manufacturing

An Al–10Ce-8Mn (wt%) alloy was designed and fabricated by laser powder bed fusion additive manufacturing (AM). The rapid cooling rates of the AM process produced a refined microstructure with a large fraction of reinforcing intermetallic phases. The tensile properties of the alloy were characterized in the as-fabricated state and following thermal exposure. The properties of the as-fabricated microstructure showed exceptional high-temperature performance and strength retention at elevated temperatures up to 400 °C relative to benchmark wrought Al and AM Al alloy properties. Characterization of the microstructure and thermodynamic modeling of the ternary Al–Ce–Mn system rationalized the solidification and solid-state phase transformations. Finally, analysis of the relevant strengthening mechanisms for both the as-fabricated and thermally exposed conditions was performed.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Plastic deformation of single crystals of the equiatomic Cr-Mn-Fe-Co-Ni high-entropy alloy in tension and compression from 10 K to 1273 K

In this report the plastic deformation behavior of single crystals of the quinary, equiatomic Cr-Mn-Fe-Co-Ni high-entropy alloy (HEA) with the face-centered cubic structure has been investigated in tension and compression as a function of crystal orientation and temperature from 10 K to 1373 K. The critical resolved shear stress (CRSS) for {111}<110> slip at room temperature is 42-45 MPa. It does not depend much on crystal orientation (i.e., the Schmid law holds true) and the sense (tension vs. compression) of the applied load. The CRSS for {111}<110> slip increases with the decrease in temperature, without showing any significant inertia effects at cryogenic temperatures below 77 K. Extrapolation from the measured yield stresses down to 10 K yields a CRSS value at 0 K of 168 MPa. At cryogenic temperatures, the measured strain-rate sensitivity of flow stress is consistent with a very small activation volume. The concept of stress equivalence holds true both for the temperature dependence of CRSS and the stress dependence of activation volume, indicating that solid-solution hardening is the major strengthening mechanism. Deformation twinning occurs at 77 K but not at room temperature, resulting in higher tensile elongation to failure at 77 K than at room temperature. Deformation twinning at 77 K occurs at a shear stress of 378 MPa on conjugate ($\bar1\bar11$) planes in the form of Lüders deformation after large plastic strain (about 85%) achieved by the stage I (easy glide) and stage II (linear work-hardening) deformation.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Progression of creep deformation from grain boundaries to grain interior in Al-Cu-Mn-Zr alloys

Creep mechanisms are studied in θ'-Al 2 Cu-strengthened Al-Cu-Mn-Zr alloys at 300 and 350°C for (i) ACMZ, a base alloy without further alloying elements and (ii) RR350, a commercial alloy with additions of Ni and Co forming distinct grain-boundary precipitates. At high stresses, creep is dominated by dislocations bypassing θ' precipitates within grains via the Orowan mechanism, as evidenced by (i) very high stress exponent (n~20-25) and (ii) α-Al and θ' lattice strains (measured via in-situ neutron diffraction) evolving during creep in a manner consistent with load transfer from the plastically-deforming α-Al matrix to elastically-deforming θ' precipitates. At intermediate stresses, both alloys exhibit a n~3 regime, where α-Al and θ' lattice strains scale near-linearly with applied stress while remaining largely unaffected by strain accumulation, indicating that Orowan looping or dislocation pile-up around θ' is now inactive within the grains. Rather, dislocation motion occurs solely in θ'-precipitate-free zones (θ'-PFZ) where high dislocation densities are observed via TEM after creep deformation. Plastic flow at θ'-PFZ and/or localized pipe diffusion are expected to enable grain-boundary sliding (GBS), which is proposed as the rate-limiting mechanism in the n~3 regime. Ni/Co-rich precipitates at RR350 grain-boundaries, with negligible θ'-PFZ around them, share load (as determined via neutron diffraction) with the α-Al matrix more effectively than θ-Al 2 Cu precipitates at ACMZ grain-boundaries, with wide surrounding θ'-PFZ. So, high creep resistance in the n~3 GBS regime of RR350 is enabled by coarsening-resistant grain-boundary precipitates, forming without concomitant development of weak θ'-PFZ, which effectively share load with the grains.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Influence of microstructural heterogeneities on small-scale mechanical properties of an additively manufactured Al-Ce-Ni-Mn alloy

Laser powder bed fusion-based additive manufacturing (AM) is a promising method to fabricate creep-resistant Al-rare earth alloys (Al-Ce-Ni-Mn) with stable microstructures at up to 400°C. However, creep testing of these alloys at high temperatures shows that void coalescence and failure initiation occurs along the melt pool boundaries in the microstructure. Hence it is crucial to understand how the local mechanical behavior of the melt pool boundaries would influence the global properties of the AM produced alloy. In this study, in situ nanoindentation conducted at room temperature and 300°C revealed a reduced hardness at the melt pool boundaries. Similarly, micro-pillar compression showed a slight decline in yield strength at these boundaries, indicating that they are the weak spots in the microstructure. Such multimodal local mechanical property studies are necessary for understanding the influence of melt pool boundaries on the bulk response of fusion-based AM alloys.

36 MATERIALS SCIENCE↗