Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “BLADE TESTING”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,765 records · Page 98

Evaluation of lightning accommodation systems for wind-driven turbine rotors

Wind-driven turbine generators are being evaluated as an alternative source of electric energy. Areas of favorable location for the wind-driven turbines (high wind density) coincide with areas of high incidence of thunderstorm activity. These locations, coupled with the 30-m or larger diameter rotor blades, make the wind-driven turbine blades probable terminations for lightning strikes. Several candidate systems of lightning accommodation for composite-structural-material blades were designed and their effectiveness evaluated by submitting the systems to simulated lightning strikes. The test data were analyzed and system design were reviewed on the basis of the analysis.

Bankaitis, H.↗

Buckling and failure characteristics of graphite-polyimide shear panels

The buckling and failure characteristics of unstiffened, blade stiffened, and hat stiffened graphite-polyimide shear panels are described. The picture frame shear test is used to obtain shear stress-strain data at room temperature and at 316 deg C. The experimental results are compared with a linear buckling analysis, and the specimen failure modes are described. The effect of the 316 deg C test temperature on panel behavior are discussed.

Shuart, M. J.↗

Convective heat transfer studies at high temperatures with pressure gradient for inlet flow Mach number of 0.45

Heat transfer measurements were determined for a flat plate with and without pressure gradient for various free stream temperatures, wall temperature ratios, and Reynolds numbers for an inlet flow Mach number of 0.45, which is a representative inlet Mach number for gas turbine rotor blades. A shock tube generated the high temperature and pressure air flow, and a variable geometry test section was used to produce inlet flow Mach number of 0.45 and accelerate the flow over the plate to sonic velocity. Thin-film platinum heat gages recorded the local heat flux for laminar, transition, and turbulent boundary layers. The free stream temperatures varied from 611 R (339 K) to 3840 R (2133 K) for a T(w)/T(r,g) temperature ratio of 0.87 to 0.14. The Reynolds number over the heat gages varied from 3000 to 690,000. The experimental heat transfer data were correlated with laminar and turbulent boundary layer theories for the range of temperatures and Reynolds numbers and the transition phenomenon was examined.

Pedrosa, A. C. F.↗

Preliminary results of a study of the relationship between free stream turbulence and stagnation region heat transfer

The mechanism that causes free stream turbulence to increase heat transfer in the stagnation region of turbine vanes and blades was studied. The work is being conducted in a wind tunnel at atmospheric conditions to facilitate measurements of turbulence and heat transfer. The model size is scaled up to simulate Reynolds numbers (based on leading edge diameter) that are to be expected on a turbine blade leading edge. Reynolds numbers from 13,000 to 177,000 were run in the present tests. Spanwise averaged heat transfer measurement with high and low turbulence were made with rough and smooth surface stagnation regions. Results of these measurements show that the boundary layer remains laminar in character even in the presence of free stream turbulence at the Reynolds numbers tested. If roughness is added the boundary layer becomes transitional as evidenced by the heat transfer increase with increasing distance from the stagnation line. Hot wire measurements near the stagnation region downstream of an array of parallel wires has shown that vorticity in the form of mean velocity gradients is amplified as flow approaches the stagnation region.

Vaanfossen, G. J., Jr.↗

Preliminary results of a study of the relationship between free stream turbulence and stagnation region heat transfer

The mechanism that causes free stream turbulence to increase heat transfer in the stagnation region of turbine vanes and blades was studied. The work is being conducted in a wind tunnel at atmospheric conditions to facilitate measurements of turbulence and heat transfer. The model size is scaled up to simulate Reynolds numbers (based on leading edge diameter) that are to be expected on a turbine blade leading edge. Reynolds numbers from 13,000 to 177,000 were run in the present tests. Spanwise averaged heat transfer measurement with high and low turbulence were made with rough and smooth surface stagnation regions. Results of these measurements show that the boundary layer remains laminar in character even in the presence of free stream turbulence at the Reynolds numbers tested. If roughness is added the boundary layer becomes transitional as evidenced by the heat transfer increase with increasing distance from the stagnation line. Hot wire measurements near the stagnation region downstream of an array of parallel wires have shown that vorticity in the form of mean velocity gradients is amplified as flow approaches the stagnation region.

Vanfossen, G. J., Jr.↗

Measurement of side forces of a H-force rotor

Study of the use of tip vanes has been underway to investigate both the impact of the vanes on hover performance and on their potential use as force generators. It is the aim of this paper to report on progress made to determine the forces that can be generated. Model tests were run using a 6-ft-diameter rotor with tip vanes pivoted below the blade tips. Data were taken on the thrust, torque, and side force. The results obtained were in substantial agreement with the side force predicted by using a simple wing model.

Velkoff, Henry R.↗

Effect Of Solidification Speed On Fatigue Properties

Fast solidification increases fatigue life, but failure distribution becomes less predictable. Report describes effects of rate of solidification on nickel-based super-alloy MAR-M246(Hf) used in turbine blades. Based on experiments in which specimens directionally solidified at 5 cm/h and 30 cm/h, then tested for high cycle fatigue. Specimens also inspected by energy-dispersive x-ray (EDX) analysis and optical and electron microscopy.

Mccay, M. H.↗

Experimental aerodynamic performance of advanced 40 deg-swept 10-blade propeller model at Mach 0.6 to 0.85

A propeller designated as SR-6, designed with 40 deg of sweep and 10 blades to cruise at Mach 0.8 at an altitude of 10.7 km (35,000 ft), was tested in the NASA Lewis Research Center's 8- by 6-Foot Wind Tunnel. This propeller was one of a series of advanced single rotation propeller models designed and tested as part of the NASA Advanced Turboprop Project. Design-point net efficiency was almost constant to Mach 0.75 but fell above this speed more rapidly than that of any previously tested advanced propeller. Alternative spinners that further reduced the near-hub interblade Mach numbers and relieved the observed hub choking improved performance above Mach 0.75. One spinner attained estimated SR-6 Design-point net deficiencies of 80.6 percent at Mach 0.75 and 79.2 percent at Mach 0.8, higher than the measured performance of any previously tested advanced single-rotation propeller at these speeds.

Mitchell, Glenn A.↗

Large scale advanced propeller blade pressure distributions - Prediction and data

Two Euler analysis techniques, finite difference and finite volume, are employed to predict the blade surface pressure distributions of a large scale advanced propeller. The predicted pressure distributions are compared with wind tunnel data. Both techniques produced blade pressure distributions which are in fairly good agreement with the data over the range of test Mach numbers of 0.2 to 0.78. However, the numerical simulations fail to predict correctly the measured pressure distributions for the low Mach number, high power case which seem to have a leading edge vortex. A discussion of the compressibility effects is also presented.

Nallasamy, M.↗

Large-scale advanced propeller blade pressure distributions: Prediction and data

Two Euler analyses techniques, finite difference and finite volume, were employed to predict the blade surface pressure distributions of a large scale advanced propeller. The predicted pressure distributions were compared with wind tunnel data. Both techniques produced blade pressure distributions that are in fairly good agreement with the data over the range of test Mach numbers of 0.2 to 0.78. However, the numerical simulations fail to predict correctly the measured pressure distributions for the low Mach number, high power case. The data indicate the presence of a leading edge vortex for this case. A discussion of the compressibility effects is also presented.

Nallasamy, M.↗

Simulation of rotor blade element turbulence

A piloted, motion-based simulation of Sikorsky's Black Hawk helicopter was used as a platform for the investigation of rotorcraft responses to vertical turbulence. By using an innovative temporal and geometrical distribution algorithm that preserved the statistical characteristics of the turbulence over the rotor disc, stochastic velocity components were applied at each of twenty blade-element stations. This model was implemented on NASA Ames' Vertical Motion Simulator (VMS), and ten test pilots were used to establish that the model created realistic cues. The objectives of this research included the establishment of a simulation-technology basis for future investigation into real-time turbulence modeling. This goal was achieved; our extensive additions to the rotor model added less than a 10 percent computational overhead. Using a VAX 9000 computer the entire simulation required a cycle time of less than 12 msec. Pilot opinion during this simulation was generally quite favorable. For low speed flight the consensus was that SORBET (acronym for title) was better than the conventional body-fixed model, which was used for comparison purposes, and was determined to be too violent (like a washboard). For high speed flight the pilots could not identify differences between these models. These opinions were something of a surprise because only the vertical turbulence component on the rotor system was implemented in SORBET. Because of the finite-element distribution of the inputs, induced outputs were observed in all translational and rotational axes. Extensive post-simulation spectral analyses of the SORBET model suggest that proper rotorcraft turbulence modeling requires that vertical atmospheric disturbances not be superimposed at the vehicle center of gravity but, rather, be input into the rotor system, where the rotor-to-body transfer function severely attenuates high frequency rotorcraft responses.

Mcfarland, R. E.↗

Two-Dimensional Fourier Transform Applied to Helicopter Flyover Noise

A method to separate main rotor and tail rotor noise from a helicopter in flight is explored. Being the sum of two periodic signals of disproportionate, or incommensurate frequencies, helicopter noise is neither periodic nor stationary, but possibly harmonizable. The single Fourier transform divides signal energy into frequency bins of equal size. Incommensurate frequencies are therefore not adequately represented by any one chosen data block size. A two-dimensional Fourier analysis method is used to show helicopter noise as harmonizable. The two-dimensional spectral analysis method is first applied to simulated signals. This initial analysis gives an idea of the characteristics of the two-dimensional autocorrelations and spectra. Data from a helicopter flight test is analyzed in two dimensions. The test aircraft are a Boeing MD902 Explorer (no tail rotor) and a Sikorsky S-76 (4-bladed tail rotor). The results show that the main rotor and tail rotor signals can indeed be separated in the two-dimensional Fourier transform spectrum. The separation occurs along the diagonals associated with the frequencies of interest. These diagonals are individual spectra containing only information related to one particular frequency.

Santa Maria, Odilyn L.↗

Two-Dimensional Fourier Transform Analysis of Helicopter Flyover Noise

A method to separate main rotor and tail rotor noise from a helicopter in flight is explored. Being the sum of two periodic signals of disproportionate, or incommensurate frequencies, helicopter noise is neither periodic nor stationary. The single Fourier transform divides signal energy into frequency bins of equal size. Incommensurate frequencies are therefore not adequately represented by any one chosen data block size. A two-dimensional Fourier analysis method is used to separate main rotor and tail rotor noise. The two-dimensional spectral analysis method is first applied to simulated signals. This initial analysis gives an idea of the characteristics of the two-dimensional autocorrelations and spectra. Data from a helicopter flight test is analyzed in two dimensions. The test aircraft are a Boeing MD902 Explorer (no tail rotor) and a Sikorsky S-76 (4-bladed tail rotor). The results show that the main rotor and tail rotor signals can indeed be separated in the two-dimensional Fourier transform spectrum. The separation occurs along the diagonals associated with the frequencies of interest. These diagonals are individual spectra containing only information related to one particular frequency.

SantaMaria, Odilyn L.↗

Two-Dimensional Fourier Transform Analysis of Helicopter Flyover Noise

A method to separate main rotor and tail rotor noise from a helicopter in flight is explored. Being the sum of two periodic signals of disproportionate, or incommensurate frequencies, helicopter noise is neither periodic nor stationary. The single Fourier transform divides signal energy into frequency bins of equal size. Incommensurate frequencies are therefore not adequately represented by any one chosen data block size. A two-dimensional Fourier analysis method is used to separate main rotor and tail rotor noise. The two-dimensional spectral analysis method is first applied to simulated signals. This initial analysis gives an idea of the characteristics of the two-dimensional autocorrelations and spectra. Data from a helicopter flight test is analyzed in two dimensions. The test aircraft are a Boeing MD902 Explorer (no tail rotor) and a Sikorsky S-76 (4-bladed tail rotor). The results show that the main rotor and tail rotor signals can indeed be separated in the two-dimensional Fourier transform spectrum. The separation occurs along the diagonals associated with the frequencies of interest. These diagonals are individual spectra containing only information related to one particular frequency.

SantaMaria, Odilyn L.↗

Two-Dimensional Fourier Transform Analysis of Helicopter Flyover Noise

A method to separate main rotor and tail rotor noise from a helicopter in flight is explored. Being the sum of two periodic signals of disproportionate, or incommensurate frequencies, helicopter noise is neither periodic nor stationary. The single Fourier transform divides signal energy into frequency bins of equal size. Incommensurate frequencies are therefore not adequately represented by any one chosen data block size. A two-dimensional Fourier analysis method is used to separate main rotor and tail rotor noise. The two-dimensional spectral analysis method is first applied to simulated signals. This initial analysis gives an idea of the characteristics of the two-dimensional autocorrelations and spectra. Data from a helicopter flight test is analyzed in two dimensions. The test aircraft are a Boeing MD902 Explorer (no tail rotor) and a Sikorsky S-76 (4-bladed tail rotor). The results show that the main rotor and tail rotor signals can indeed be separated in the two-dimensional Fourier transform spectrum. The separation occurs along the diagonals associated with the frequencies of interest. These diagonals are individual spectra containing only information related to one particular frequency.

SantaMaria, Odilyn L.↗

From Paper to Production: An Update on NASA's Upper Stage Engine for Exploration

The NASA/industry team responsible for developing the J-2X Upper Stage Engine for the Constellation Program's Ares I and Ares V launch vehicles has made significant progress toward moving the design from paper to production during the past year. The J-2X exemplifies the Constellation goal of using proven technology and experience from more than 50 years of United States spaceflight experience and seeking where possible to employ common hardware in the Ares I crew launch vehicle and the Ares V cargo launch vehicle. The J-2X will power the Ares I upper stage to place the Orion crew vehicle in orbit. For the Ares V, the J-2X will place the Earth departure stage (EDS) and lunar lander in orbit and later re-start to send the Orion and lander to the Moon. Pratt & Whitney Rocketdyne (PWR) is under contract to develop and produce the engine, leveraging its flight-proven LH2/LOX, gas generator cycle J-2 and RS-68 engine capabilities, recent experience with the X-33 aerospike XRS-2200 engine, and development knowledge of the J-2S tap-off cycle engine. The J-2X employs a gas generator operating cycle designed to produce 294,000 pounds of thrust in primary operating mode for the Ares I and Ares V ascent phases. It also has a secondary mode, during which it operates at 80 percent thrust by altering its mixture ratio to perform the TLI burn for the Ares V lunar sortie and lunar cargo missions. The J-2X development philosophy is based on proven hardware, an aggressive development schedule, and early risk reduction. NASA Marshall Space Flight Center (MSFC) and PWR began development of the J-2X in June 2006. The government/industry team of more than 600 people within NASA and PWR successfully completed the Critical Design Review (CDR) in November 2008, following extensive risk mitigation testing. The team is working toward a first flight of the J-2X on the Orion 1 mission in 2014. This paper will discuss the J-2X development background and provide top-level information on design and testing to date. Details will be provided on overcoming challenges such as gas generator instability, turbine blade life, and nozzle extension selection and materials.

Kynard, Mike↗

Airfoil Table Generation Comparison Utilizing XFOIL and UNS2D Flow Solvers

The flow solvers XFOIL and UNS2D were utilized within the airfoil table generator AFTGen to generate airfoil performance tables, and these results were compared to determine accuracy at low Mach numbers that may be relevant to Urban Air Mobiltiy (UAM) applications. Airfoil tables were generated for the NACA 0012 airfoil as well as a set of three asymmetrical airfoils developed in this study from which the rotor blade CSUS 001 was comprised. To determine which solver more accurately represented real-world aerodynamics, the airfoils were experimentally tested in the CSU 2-foot by 2-foot wind tunnel. The results of XFOIL and UNS2D were compared to the experimental results. It is important to note that due to differences in the Reynolds numbers between simulations and experimental testing, the magnitude of the section lift and drag coefficient varies between the two methods. However, observations on the accuracy of XFOIL and UNS2D could still be made based on the trends of the data. For the symmetrical NACA 0012 airfoil, it was found that XFOIL and UNS2D accurately predicted the trends of the section lift and drag coefficients. However, XFOIL predicted slightly lower section drag coefficients than UNS2D for the tested angles of attack. For the asymmetrical CSUS 001 airfoils, XFOIL could not predict a steady to decreasing section lift coefficient phenomenon at negative angles of attack observed in both the UNS2D and experimental results. Similarly, XFOIL was unable to predict an increased section drag coefficient at negative angles of attack for the CSUS 001 airfoils as observed in the UNS2D and experimental results. Additionally, 3D computational fluid dynamics was utilized through RotCFD to compare the performance of a rotor blade using the CSUS 001 airfoils versus a rotor blade using the NACA 0012 airfoil.

UAM↗

Effects of defects in composite wind turbine blades – Part 2: Progressive damage modeling of fiberglass-reinforced epoxy composites with manufacturing-induced waves

Abstract. Composite wind turbine blades are typically reliable; however, premature failures are often in regions of manufacturing defects. While the use of damage modeling has increased with improved computational capabilities, they are often performed for worst-case scenarios in which damage or defects are replaced with notches or holes. To better understand and predict these effects, an effects-of-defects study has been undertaken. As a portion of this study, various progressive damage modeling approaches were investigated to determine if proven modeling capabilities could be adapted to predict damage progression of composite laminates with typical manufacturing flaws commonly found in wind turbine blades. Models were constructed to match the coupons from, and compare the results to, the characterization and material testing study presented as a companion. Modeling methods were chosen from established methodologies and included continuum damage models (linear elastic with Hashin failure criteria, user-defined failure criteria, nonlinear shear criteria), a discrete damage model (cohesive elements), and a combined damage model (nonlinear shear with cohesive elements). A systematic, combined qualitative–quantitative approach was used to compare consistency, accuracy, and predictive capability for each model to responses found experimentally. Results indicated that the Hashin and combined models were best able to predict material response to be within 10 % of the strain at peak stress and within 10 % of the peak stress. In both cases, the correlation was not as accurate as the wave shapes were changed in the model; correlation was still within 20 % in many cases. The other modeling approaches did not correlate well within the comparative framework. Overall, the results indicate that this combined approach may provide insight into blade performance with known defects when used in conjunction with a probabilistic flaw framework.

Nelson, Jared W. (ORCID:0000000207736091)↗