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At least 1,747 records · Page 97

Effect of flange bolt preload on Space Shuttle main engine high pressure oxidizer turbopump housing analysis

Cracks at the seal fillet flange and the strut pilot groove of primary turbine drain passage of the space shuttle main engine (SSME) high pressure oxidizer turbopump (HPOTP) were observed and reported. Stress information for critical structural components in the SSME under actual conditions is necessary for design and life prediction analysis. However, little information is available about the stress distribution at this location under various combinations of loadings and environments. Thus, a stress analysis was conducted to determine an influence of the various operation and installation loads on the stresses of the HPOTP main mounting flange. To do this, a 3-D finite element model of the HPOTP housing was generated. A fairly comfortable margin of stresses at the flange fillet with respect to the yield stress of Inconel 718 is shown. However, it was revealed that the bending stress arising from the housing flange bolt preloads could significantly affect the stress distribution at the strut pilot groove of primary turbine drain passage in the HPOTP housing. Consequently, the information obtained from the present 3-D analysis results should be useful in guiding the development of the SSME HPOTP.

Min, J. B.↗

Microfracture in high temperature metal matrix crossply laminates

Microfracture (fiber/matrix fracture, interphase debonding, and inter-ply delamination) in high temperature metal matrix composites (HTMMC), subjected to both mechanical and thermal loading, is computationally simulated. A crossply 0.3 fiber volume ratio SiC/Ti15 composite with 0/90/0 lay-up is evaluated for microfracture using a multicell finite element model. A computational simulation procedure based on strain energy release rates is used to predict the fracture process and establish the hierarchy of fracture modes. Microfracture results for various loading cases are presented and discussed.

Mital, Subodh K.↗

Development of an integrated aeroservoelastic analysis program and correlation with test data

The details and results are presented of the general-purpose finite element STructural Analysis RoutineS (STARS) to perform a complete linear aeroelastic and aeroservoelastic analysis. The earlier version of the STARS computer program enabled effective finite element modeling as well as static, vibration, buckling, and dynamic response of damped and undamped systems, including those with pre-stressed and spinning structures. Additions to the STARS program include aeroelastic modeling for flutter and divergence solutions, and hybrid control system augmentation for aeroservoelastic analysis. Numerical results of the X-29A aircraft pertaining to vibration, flutter-divergence, and open- and closed-loop aeroservoelastic controls analysis are compared to ground vibration, wind-tunnel, and flight-test results. The open- and closed-loop aeroservoelastic control analyses are based on a hybrid formulation representing the interaction of structural, aerodynamic, and flight-control dynamics.

Gupta, K. K.↗

Vibration analysis of the SA349/2 helicopter

Helicopter airframe vibration is examined using calculations and measurements for the SA349/2 research helicopter. The hub loads, which transmit excitations to the fuselage, are predicted using a comprehensive rotorcraft analysis and correlated with measuring hub loads. The predicted and measured hub loads are then coupled with finite element models representing the SA349/2 fuselage. The resulting vertical acceleration at the pilot seat is examined. Adjustments are made to the airframe structural models to examine the sensitivity of predicted vertical acceleration to the model. Changes of a few percent to the damping and frequency of specific models lead to large reductions in predicted vibration, and to major improvements in the correlations with measured pilot-seat vertical acceleration.

Heffernan, Ruth↗

Metal matrix composites microfracture - Computational simulation

Fiber/matrix fracture and fiber-matrix interface debonding in a metal matrix composite (MMC) are computationally simulated. These simulations are part of a research activity to develop computational methods for microfracture, microfracture propagation and fracture toughness of the metal matrix composites. The three-dimensional finite element model used in the simulation consists of a group of nine unidirectional fibers in three by three unit cell array of SiC/Ti15 metal matrix composite with a fiber volume ration of 0.35. This computational procedure is used to predict the fracture process and establish the hierarchy of fracture modes based on strain energy release rate. It is also used to predict stress redistribution to surrounding matrix-fibers due to initial and progressive fracture of fiber/matrix and due to debonding of fiber-matrix interface. Microfracture results for various loading cases such as longitudinal, transverse, shear and bending are presented and discussed. Step-by-step procedures are outlined to evaluate composite microfracture for a given composite system.

Mital, S. K.↗

A posteriori estimates for shear correction factors in multilayered composite cylinders

A predictor-corrector approach is presented for calculating the composite shear correction factors and analyzing multilayered composite cylinders. In the predictor phase a two-dimensional first-order shear deformation theory is used to predict the gross response characteristics of the cylinder (vibration frequencies, average through-the-thickness displacements, rotations, and transverse shear strain energy per unit area) as well as the in-plane strains and stresses in the thickness direction. The three-dimensional equilibrium equations and constitutive relations are then used to compute the transverse stresses and strains as well as the transverse shear factors, and they are also used to correct the predicted response quantities of the cylinder. For simply supported multilayered cylinders the response quantities obtained by using the proposed approach are shown to be in close agreement with three-dimensional elasticity solutions for a wide range of lamination and geometric parameters. Also, the potential of the proposed approach for use in conjunction with large-scale finite element models of composite cylinders is outlined.

Noor, Ahmed K.↗

Methods for predicting crack growth in advanced structures

Damage tolerance design and analysis is widely used in fracture critical military aircraft engine components. Linear elastic fracture mechanics techniques have been developed and verified. These are used to predict the crack propagation lives of complex geometries under mission cycling conditions. Research on methods necessary for the prediction of elevated temperature crack growth in advanced structures is reviewed. These include environmentally assisted time-dependent crack growth, non-linear fracture mechanics parameters for thermal mechanical fatigue crack growth, and finite element modeling of crack growth in composites.

Van Stone, R. H.↗

Stress, vibration, and buckling of multilayered cylinders

An efficient computational method for lowering the cost of the free vibration, stress, and buckling analyses of multilayered composite cylinders is presented. The analytical methodology is based on the linear three-dimensional theory of elasticity where the cylinders are assumed to have simply supported curved edges, and the fibers of the different layers are either in the circumferential or in the longitudinal direction. The full equations of the finite element model are solved for a single pair of Fourier harmonics, and the response that corresponds to the other Fourier harmonics is generated utilizing a reduced system with considerably fewer degrees of freedom.

Noor, Ahmed K.↗

Optimum mirror shapes and supports for light weight mirrors subjected to self-weight

A parametric design study of light weight mirror shapes with various support conditions was performed utilizing the finite element program NASTRAN. Improvements in the mirror performance were made based on the following design criteria: (1) minimization of the optical surface wavefront variations, (2) minimization of the self-weight directly related to cost of manufacturing, and (3) optimal location of support points. A preprocessor to automatically generate a finite element model for each mirror geometry was developed in order to obtain the structural deformations systematically. Additionally, a postprocessor, which prepares an input data file for FRINGE (an optical computer code) was developed for generating the optical deflections that lead to the surface wavefront variations. Procedures and modeling techniques to achieve the optimum (the lightest and stiffest mirror shape due to self-weight) are addressed.

Cho, Myung K.↗

Static and dynamic response of graphite-epoxy curved frames

Experiments were conducted to measure the three-dimensional static and vibratory response of two graphite-epoxy, thin-walled, open section frames. The frames are semicircular with a radius of three feet. One specimen had an I cross section and the other had a channel cross section. The experimental data is used to evaluate a mixed finite element model of the frames that is based on Vlasov-type, thin-walled, open section curved beam theory.

Collins, J. S.↗

Modal analysis of UH 60A instrumented rotor blades

The dynamic characteristics of instrumented and production UH-60A Black Hawk main rotor blades were measured, and the results were validated with NASTRAN finite element models. The blades tested included pressure and strain-gage instrumented blades which are part of NASA's Airloads Flight Research Phase of the Modern Technology Rotor Program. The dynamic similarity of the blades was required for accurate data collection in this program. Therefore, a nonrotating blade modal analysis was performed on the first 10 free-free modes to measure blade similarities. The results showed small differences between the modal frequencies of instrumented and production blades and a close correlation with the NASTRAN models. This type of modal testing and analysis is recommended as a standard procedure for future instrumented blade flight testing.

Hamade, Karen S.↗

An algorithm for domain decomposition in finite element analysis

A simple and efficient algorithm is described for automatic decomposition of an arbitrary finite element domain into a specified number of subdomains for finite element and substructuring analysis in a multiprocessor computer environment. The algorithm is designed to balance the work loads, to minimize the communication among processors and to minimize the bandwidths of the resulting system of equations. Small- to large-scale finite element models, which have two-node elements (truss, beam element), three-node elements (triangular element) and four-node elements (quadrilateral element), are solved on the Convex computer to illustrate the effectiveness of the proposed algorithm. A FORTRAN computer program is also included.

Al-Nasra, M.↗

Analysis and correlation of SA349/2 helicopter vibration

Helicopter airframe vibration is examined using calculation and measurements for the SA349/2 research helicopter. The hub loads, which transmit excitation to the fuselage, are predicted using a comprehensive rotorcraft analysis and correlated with measured hub loads. The predicted and measured hub loads are then coupled with finite element models representing the SA349/2 fuselage. The resulting vertical acceleration at the pilot seat is examined. Adjustments are made to the airframe structural models to examine the sensitivity of predicted vertical acceleration to the model. Changes of a few percent to the damping and frequency of specific modes lead to large reductions in predicted vibration and to major improvements in the correlations with measured pilot seat vertical acceleration.

Heffernan, Ruth↗

Finite-element analysis of turbulent flow in annular exhaust diffusers of gas turbine engines

A modified version of the Petrov-Galerkin weighted residual method coupled with a biquadratic finite element of the Lagrangian type was used to develop a finite-element model of the turbulent flow field in the annular exhaust diffuser of a gas turbine engine. The swirling flow field was analyzed with emphasis on the diffuser off-design operation. A comparison of the numerical results with experimental data shows that the model is applicable to moderately separating flows of the kind that are typically associated with the off-design performance of diffusing passages in gas turbines.

Baskharone, E. A.↗

Simulation of on-orbit modal tests of large space structures

This paper describes a procedure to analytically simulate a modal test of an on-orbit large space structure (LSS), extract the modal properties, and evaluate the success of the modal test. This procedure addresses some of the major challenges to performing an on-orbit modal test of an LSS including high modal density, low frequency modes, and limitations in excitation capabilities. A finite element model of the orbiting structure is used to predict acceleration responses due to thruster excitations, time-domain modal extraction methods are used to estimate the modal properties, and comparison of frequencies and cross-orthogonality values is used to evaluate the success of the modal test. Several alternative excitation patterns and sensor arrangements were evaluated using a space station model as an example. Results of the simulations indicate that the choice of excitation functions is critical to the success of the test.

Blelloch, Paul↗

Impeller response calculation due to complex pressure loading

An analysis technique is described to calculate the harmonic response of the first-stage impeller of the Space Shuttle Main Engine high pressure fuel turbopump. The excitation is a complex pressure loading at various locations on the impeller blades. The pressure loading was predicted using computational fluid dynamic techniques and was given as a Fourier series at 48 different locations on each of the three impeller blade types. The analysis consisted of mapping the pressures onto a three-dimensional finite element model, then converting these pressure loads to complex nodal force vectors at specified equal time intervals. The resulting vectors were then converted to modal force time histories that were then transformed into the frequency domain where the frequency response was calculated directly. This technique resulted in an improvement to the previously used direct integration technique and in a substantial analysis cost reduction.

Wellstein, Carl↗

Structural considerations for fabrication and mounting of the AXAF HRMA optics

A methodology is described which minimizes optics distortion in the fabrication, metrology, and launch configuration phases. The significance of finite element modeling and breadboard testing is described with respect to performance analyses of support structures and material effects in NASA's AXAF X-ray optics. The paper outlines the requirements for AXAF performance, optical fabrication, metrology, and glass support fixtures, as well as the specifications for mirror sensitivity and the high-resolution mirror assembly. Analytical modeling of the tools is shown to coincide with grinding and polishing experiments, and is useful for designing large-area polishing and grinding tools. Metrological subcomponents that have undergone initial testing show evidence of meeting force requirements.

Cohen, Lester M.↗

Compatibility conditions of structural mechanics for finite element analysis

The equilibrium equations and the compatibility conditions are fundamental to the analyses of structures. However, anyone who undertakes even a cursory generic study of the compatibility conditions can discover, with little effort, that historically this facet of structural mechanics had not been adequately researched by the profession. Now the compatibility conditions (CC's) have been researched and are understood to a great extent. For finite element discretizations, the CC's are banded and can be divided into three distinct categories: (1) the interface CC's; (2) the cluster or field CC's; and (3) the external CC's. The generation of CC's requires the separating of a local region, then writing the deformation displacement relation (ddr) for the region, and finally, the eliminating of the displacements from the ddr. The procedure to generate all three types of CC's is presented and illustrated through examples of finite element models. The uniqueness of the CC's thus generated is shown.

Patnaik, S. N.↗