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At least 1,747 records · Page 97

Fabrication Lessons Learned of Transportation Packaging from the Perspective of a Design Authority - 20322

This paper presents lessons learned regarding fabricating packaging systems from the perspective of a design authority (DA). Capturing and implementing lessons learned is critical for an organization to reduce systematic project risk and thereby promote the likelihood of project success. This paper defines the design authority as the organization responsible for technical design, resolving technical design issues, quality assurance program, and maintenance of the packaging system license. A package system is defined as the packaging, its contents, and auxiliary equipment. Packages are certified by the NRC under 10 CFR 71[1] for transportation by ground. The following lessons learned subjects are presented in the paper: quality assurance, interpretation of drawing dimensional requirements, execution of manufacturing processes, hardware dimensional inspection, and leakage rate testing. All discrepancies presented in this paper have been resolved as described in the appropriate final data package. All described package systems are in compliance with their Safety Analysis Report (SAR) and certificate of conformance requirements. The intent of this paper is to identify opportunities for improving the outcome of future projects and to mitigate fabrication challenges proactively. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Neutron Irradiation of Nuclear Structural Materials Fabricated by Powder Metallurgy with Hot Isostatic Pressing

An irradiation campaign intended to produce data necessary to qualify various reactor structural materials fabricated by powder metallurgy with hot isostatic pressing (PM/HIP) is currently in progress. Manufacturing processes have considerable influence over the safety and integrity of nuclear reactor vessels and internal components. Established processes such as casting, plate rolling and welding, forging, drawing, and extrusion have been used to fabricate structural and pressure-retaining materials used in the nuclear power industry for the past 60 years. However, weldability and inspectability are ongoing issues in the manufacture of reactor vessels and internals. Furthermore, these components are subject to harsh service environments, which combine high radiation fluence, high temperature, and mechanical stress. These conditions can accelerate material degradation and failure, with the most extreme degradation often occurring at weldments and in poorly manufactured or inspected components. Advanced reactor designs and lifetime extensions to the existing fleet of light-water reactors (LWRs) will exacerbate materials degradation issues by increasing the duty on reactor internals. Thus, developing reliable manufacturing processes wherein high-quality weldments and inspections can be performed is of great importance to the continued safety and operation of nuclear power plants.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Fabrication status of production SSR1 jacketed cavities for PIP-II at Fermilab

This paper provides an overview of the current fabrication status of superconducting SSR1 spoke cavities intended for integration into the PIP-II SRF linac at Fermilab. It explores the ongoing development and fabrication processes of the jacketed SSR1 cavity, highlighting key modifications made in the mechanical design to enhance structural integrity.

Aiazzi, T.↗

Alkali semi-metal films and method and apparatus for fabricating them

Methods and systems for fabricating a film, such as, for example, a photocathode, having a tailored band structure and thin-film components that can be tailored for specific applications, such as, for example photocathode having a high quantum efficiency, and simple components fabricated by those methods.

Bhandari, Harish B.↗

Methods and systems for fabricating high quality superconducting tapes

An MOCVD system fabricates high quality superconductor tapes with variable thicknesses. The MOCVD system can include a gas flow chamber between two parallel channels in a housing. A substrate tape is heated and then passed through the MOCVD housing such that the gas flow is perpendicular to the tape's surface. Precursors are injected into the gas flow for deposition on the substrate tape. In this way, superconductor tapes can be fabricated with variable thicknesses, uniform precursor deposition, and high critical current densities.

Majkic, Goran↗

Methods of fabricating porous ceramic electrodes for solid state battery applications

Compositions and methods for the fabrication of electrode and porous lithium-garnet electrolyte scaffolds for use in solid state batteries and other devices are provided. The methods produce porous structures using phase inversion or high shear compaction processes to fabricate a solid-state battery electrode material from LLZO electrolytes. Engineered electrode structures with a porous scaffold of solid electrolyte material provide lower interfacial resistances and a mechanical support for a thin solid electrode layer improving performance.

Tucker, Michael↗

Fabrication and Characterization of Iron-Based Catalysts for the Dehydrogenation of Fossil Fuels

For a prosperous and sustainable future, hydrogen is an encouraging solution due to its simple transition for industrial decarbonization and synergy for economic development. Paradoxically, current hydrogen production pathways release substantial amount of greenhouse gases into the atmosphere contributing to climate change. To keep up with increasing demand, hydrogen could be produced through microwave-assisted thermocatalytic dehydrogenation of fossil fuels without emitting carbon dioxide. This requires specified catalysts to meet the requirements of hydrogen yield and selectivity. The objective of the present research is to fabricate, characterize, and compare iron-based alumina (FeAlxOy) catalysts produced via solution combustion synthesis and iron-based catalysts on silicon carbide support (Fe/SiC) produced via incipient wetness impregnation. Heat mode, fuel type, and oxidizer mole ratio were varied for FeAlxOy catalysts, and metal loading was varied for Fe/SiC catalysts. Each resultant product was characterized by X-ray diffraction analysis, scanning electron microscopy, laser diffraction particle size analysis, and Brunauer-Emmett-Teller (BET) surface area analysis. Characterization suggests that fabrication of iron-based alumina nanocomposites through solution combustion synthesis in a muffle furnace using citric acid as the fuel yields the most promising catalyst.

Reyes, Victoria Isabel↗

Balloon fabrics made of Goldbeater's skins

Goldbeater's skin, which is the prepared outside membrane of the large intestine of an ox, is examined as a balloon fabric and details of how goldbeater's skin is prepared for use are provided. The construction techniques employed by Germany, France, and England are all discussed.

FABRICS, GAS - CELL↗

Spall damage mechanisms in laser powder bed fabricated stainless steel 316L

This paper reports on spall damage mechanisms in laser powder bed fusion (LPBF) fabricated stainless steel 316L (SS316L) subjected to uniaxial, strain plate-impact loading and explores failure evolution with increasing impact velocity and peak pressure. Analysis of velocimetry profiles reveals a heterogeneous failure response with several different failure mechanisms activated during impact and resulting spall. The analysis is supported by optical microscopy and electron backscattered diffraction (EBSD) observation of soft recovered impacted samples, which show evidence of localized nano-twinning, twin growth, severe grain rotation, and grain refinement along the spall plane, in addition to pore nucleation, coalescence, and growth. Furthermore, the observed failure mechanisms, including crack formation and propagation along high angle grain boundaries (HAGBs), are not consistently indicative of ductile fracture typical of wrought stainless steel.

36 MATERIALS SCIENCE↗

Highly Efficient Perovskite Solar Modules by Scalable Fabrication and Interconnection Optimization

To push perovskite solar cell (PSC) technology toward practical applications, large-area perovskite solar modules with multiple subcells need to be developed by fully scalable deposition approaches. Here, we demonstrate a deposition scheme for perovskite module fabrication with spray coating of a TiO2 electron transport layer (ETL) and blade coating of both a perovskite absorber layer and a spiro-OMeTAD-based hole transport layer (HTL). The TiO2 ETL remaining in the interconnection between subcells significantly affects the module performance. Reducing the TiO2 thickness changes the interconnection contact from a Schottky diode to ohmic behavior. Owing to interconnection resistance reduction, the perovskite modules with a 10 nm TiO2 layer show enhanced performance mainly associated with an improved fill factor. Finally, we demonstrate a four-cell MA0.7FA0.3PbI3 perovskite module with a stabilized power conversion efficiency (PCE) of 15.6% measured from an aperture area of ~10.36 cm2, corresponding to an active-area module PCE of 17.9% with a geometric fill factor of ~87.3%.

14 SOLAR ENERGY↗

Energy Systems Fabrication Laboratory (Fact Sheet)

This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Energy Systems Fabrication Laboratory at the Energy Systems Integration Facility.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Fabrication and Qualification of Small Scale Irradiation Experiments in Support of the Accident Tolerant Fuels Program

The Accident Tolerant Fuels (ATF) program aims to develop next generation Light Water Reactor (LWR) fuels with improved performance, reliability, and safety. The program has developed a roadmap to support the insertion of lead fuel rods (LFRs) or lead fuel assemblies (LFAs) of an accident tolerant fuel into a commercial LWR by the end of FY 2022. In order to achieve this goal, novel fuel compositions and cladding materials are being assembled as drop-in irradiation experiments to allow for prioritization of concepts to further the ATF mission. Development of fabrication methodology and qualification techniques for small-scale irradiation test samples is reported.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Fabrication of oriented crystals as force measurement tips via focused ion beam and microlithography methods

Detailed knowledge of the forces between nanocrystals is very crucial for understanding many generic (e.g., random aggregation/assembly and rheology) and specific (e.g., oriented attachment) phenomena at macroscopic length scales, especially considering the additional complexities involved in nanocrystals such as crystal orientation and corresponding orientation-dependent physicochemical properties. Because there are a limited number of methods to directly measure the forces, little is known about the forces that drive the various emergent phenomena. Here we report on two methods of preparing crystals as force measurement tips used in an atomic force microscope (AFM): the focused ion beam method and microlithography method. The desired crystals are fabricated using these two methods and are fixed to the AFM probe using platinum deposition, ultraviolet epoxy, or resin, which allows for the orientation-dependent force measurements. These two methods can be used to attach virtually any solid particles (from the size of a few hundreds of nanometers to millimeters). We demonstrate the force measurements between aqueous media under different conditions such as pH.

Environmental Molecular Sciences Laboratory↗

Fabrication of OMT-Coupled Kinetic Inductance Detector for CMB Detection

Future cosmic microwave background (CMB) experiments, including the large scale ground-based Stage Four CMB Experiment (CMB-S4), satellites, and balloons, aim to map the CMB to an unprecedented precision in order to answer several key questions in cosmology. However, to reach the target noise sensitivity, more than 100,000 detectors will be needed. Arrays of kinetic inductance detectors (KIDs) are a promising alternative for experiments that require large number of detectors due to the intrinsic multiplexing capabilities. We present the fabrication procedure for a prototype planar orthomode transducer (OMT)-coupled multi-color KID array optimized for 220/270 GHz frequency bands. These devices are made from silicon-on-insulator wafers to provide a low-loss substrate for the KIDs. The OMT couples the two polarizations of light from a wide-band feedhorn to separate Nb/SiN/Nb microstrip lines, which are then coupled to Al/Nb lumped-element KIDs (LEKIDs). The silicon on the backside of the OMT is etched away using deep reactive ion etch to release the OMT membrane to enable operation over a wide bandwidth. Finally, the buried oxide is removed underneath the KID capacitors in order to minimize two-level system noise and loss mitigation. We achieved a good yield (> 80%) on our prototype devices.

47 OTHER INSTRUMENTATION↗

Novel Fabrication of PAA/PVA/Yeast Superabsorbent with Interpenetrating Polymer Network for pH-Dependent Selective Adsorption of Dyes

Traditional superabsorbent polymers have wide application potential as an adsorbent, but the poor physical and mechanical properties limit their further applications. To tentatively overcome this dilemma, a novel poly(acrylic acid)/poly(vinyl alcohol)/yeast superabsorbent polymers (PAA/PVA/yeast SAPs) with interpenetrating polymer networks (IPNs) were fabricated herein via solution polymerization. The mechanical stability tests showed that the resulting products could desirably resist the destruction of shear flow (<5000 rpm) and load pressure (<3 kg). The effects of yeast content, pH, contact time, initial dye concentration and temperature were systematically studied to evaluate their adsorption properties. Consecutive five cycles of adsorption–desorption indicated that their easy regeneration and reusability. More importantly, the PVA/PAA/yeast SAPs displayed brilliant pH-dependent selective adsorption for dyes in dye mixtures. It is believed hereby that the PAA/PVA/yeast SAPs can be expected to be economically and technically feasible for the scalable treatment of dyes wastewater.

36 MATERIALS SCIENCE↗

Fabrication of Polypyrrole/Chitosan Nanocomposite Aerogel Monolith for Removal of Cr(VI)

Three-dimensional polypyrrole/chitosan nanocomposite monoliths are fabricated by polymerization of pyrrole in chitosan aqueous solution. The static polymerization of pyrrole monomer and the cross-linking of chitosan by glutaraldehyde occur simultaneously, resulting in the self-assembly of polypyrrole/chitosan nanocomposite aerogel monolith. The addition of methyl orange and glutaraldehyde and the static reaction play key roles in the formation of the self-standing aerogel monolith. The as-prepared monolith with larger specific surface area exhibits much better adsorption capability for Cr(VI) removal in comparison with that prepared without the addition of glutaraldehyde. The adsorption process and adsorption isotherms are found to well follow the pseudo-second-order and Langmuir models, respectively. Furthermore, this polypyrrole/chitosan nanocomposite monolith is stable and recyclable. About 73.5% of the initial adsorption capability is kept after eight adsorption–desorption cycles. The polypyrrole/chitosan nanocomposite monolith can be a promising candidate for the efficient removal of Cr(VI).

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗

Theoretical realization of three-dimensional nanolattice structure fabrication based on high-order waveguide-mode interference and sample rotation

A theoretical method of using high-order waveguide-mode interference combined with sample rotation is proposed to fabricate different kinds of three-dimensional nanolattice structures. The lithography sample is assisted by an asymmetric metal-cladding dielectric waveguide structure. High-order waveguide modes can be excited in the photoresist layer by both transverse magnetic and transverse electric polarized light. By utilizing multiple exposures of high-order waveguide-mode interference combined with sample-rotation, various three-dimensional nanolattice structures can be obtained. The resulting optical field distributions are simulated using the finite element method in this study, and sample rotation is expressed by coordinate matrix transformation. As examples, the three-dimensional optical field distributions resulting from fifth-order waveguide-mode interference were simulated with 90° and 60° sample rotations and multiple exposures. The results show that a quasi-cuboid structure with a simple tetragonal arrangement and a quasi-hexagonal structure with a hexagonal close-packed lattice can be obtained. Moreover, the numerical simulation results revealed that the shapes, sizes, arrangements, and periods of the structures can be controlled by the rotation method, photoresist thickness, waveguide modes used for exposure, and so on.

77 NANOSCIENCE AND NANOTECHNOLOGY↗