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At least 1,747 records · Page 97

Comparison of U.S. and Russian Slow Crack Growth Data and Models

Both the US and Russian space programs use similar predictive models for design of fused silica windows on the International space station. The Russian model can be derived from the power expression for slow crack growth (SCG) or “static fatigue.” The US uses both power and exponential models. Despite the similarity of models and data fitting approach (linear regression and right censoring), different SCG parameters have been derived by US and Russian parties for the same material (Russian fused silica) tested in a similar manner. The difference appears to be related to the use of short-term strength data along with the longer-term static fatigue data, with the power law parameter n being very sensitive to the conversion of strength data into equivalent static data. This hybrid approach is feasible if strength data is measured with a constant stress rate and is appropriately converted to a static equivalent. More research into the approach is needed. However, because of the nonlinear behavior of fused silica in log(v) – log(K(I) ) space and the sensitivity of parameter estimation to fit range, the exponential model is a better choice regardless of test method. Functions are given to convert parameters from the Russian model to those in the US model. However, accurate conversion is hampered by the lack of inert strength data. When the same test technique is used, US and Russian materials exhibit very similar parameters.

Silica, strength, impact, crack growth, windows, I↗

A Markov Random Field Model for Texture-based Segmentation of Small Cracks in Thin InconelTubes

Markov random fields have been used for image segmentation since their introduction in the1980s. This work applies a method from Principal Component Thermography to enhance thecontrast in damage regions in 3D images derived from X-ray computed tomography (CT)inspections. The developed method is applied to sizing of small cracks in thin Inconel tubes designed as probability of detection (POD) samples for radiographic inspection.Misclassification errors arising from artifacts due to beam-hardening are reduced by fitting the boundary of the segmented damage region with the arc of an ellipse. Results are comparedagainst those obtained through manual inspection.

Image segmentation↗

Wind Turbine Drivetrain Reliability Research - Gearbox Bearing Axial Cracking Failure Mode Example

The U.S. Department of Energy's National Renewable Energy Laboratory and Argonne National Laboratory have been conducting wind turbine drivetrain (formerly gearbox) reliability research for many years. Although the drivetrain focus has not changed, detailed projects are adjusted every few years based on dynamic needs seen in the field across the wind industry. This webinar will walk through the research methodology by using wind turbine gearbox bearing axial cracking failure mode as an example. The detailed steps include: 1) top failure mode identification based on actual failure data collected from project partners, 2) bench-top testing to identify possible contributing factors and formulate a damage metric, 3) physics domain modeling and validation through testing, 4) reliability assessment and prognosis based on the physics domain model and data domain inputs, and further enhancement through machine learning algorithms, using actual wind plant operational and failure event data. Hopefully, the presented work is of interest to the IISE community, and some members can apply their expertise to wind turbine and plant applications, helping enhance wind power generation technology advancement and its broader deployment.

axial cracking↗