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At least 1,729 records · Page 96

An arc-length method for controlled cohesive crack propagation using high-order XFEM and Irwin’s crack closure integral

Numerical modeling of cohesive crack growth in quasi-brittle materials is challenging, primarily due to the combination of (i) nonlinearity associated with the fracture process zone (FPZ), (ii) arbitrary directions to which a crack may propagate, and (iii) snap-back or snap-through instabilities encountered in the response of the structure. To address these challenges, here we propose a novel arc-length method that can follow the equilibrium path of cohesive crack propagation. The proposed approach is based on the extended finite element method (XFEM) with scalar high-order enrichment functions and Irwin’s crack closure integral, which allows for direct control of the applied loads necessary to propagate cohesive cracks. This is achieved by augmenting a constraint equation written in terms of stress intensity factors (SIFs), and expressed explicitly in terms of the enriched degrees of freedom, which is an attractive feature achieved with Irwin’s integral, since SIFs can be written in closed-form. Note that singular enrichments are active in an unstable crack propagation state and automatically vanish in stable crack configurations. Furthermore, to propagate cracks in arbitrary directions, we employ a maximum circumferential stress criterion implemented by (i) direct usage of the SIFs, and by (ii) a new stress-based nonlocal implementation of this principle. Various benchmark problems including pure mode I and mixed-mode fracture are solved to demonstrate the predictive capability of the present framework for cohesive crack modeling.

42 ENGINEERING↗

Activating nano-bulk interplays for sustainable ammonia electrosynthesis

Small changes in a catalyst’s composition, modification, and/or integration into a reactor can have significant yet often poorly understood effects on (electro)catalysis. Here we demonstrate the careful tailoring of Ru/La 0.25 Ce 0.75 O 2-x catalysts through the post-synthesized hydrothermal treatment together with control over the Ru loadings to create hydroxyl groups and electronic restructuring for ammonia electrosynthesis. When integrated into a protonic ceramic electrolyzer, the in situ formed Ce 3+ -OH/Ru sites facilitate both the N≡N decoupling and N—H formation at 400 °C and 1 bar of N 2 , boosting the ammonia production rate (2.92 mol h -1 m -2 ) up to 100-fold higher than the current state-of-the-art electrolyzers. Moreover, such catalysts and electrolyzer design concepts can be readily tuned to more complex applications such as coproducing ammonia and other chemicals with hydrocarbons as direct hydrogen sources. Here, the creation of coordinated saturated support –OH/metal sites in the advanced electrolyzer offers an attractive approach for future clean-energy and green-chemical industries.

03 NATURAL GAS↗

Community structure and function during periods of high performance and system upset in a full-scale mixed microalgal wastewater resource recovery facility

Microalgae have the potential to exceed current nutrient recovery limits from wastewater, enabling water resource recovery facilities (WRRFs) to achieve increasingly stringent effluent permits. The use of photobioreactors (PBRs) and the separation of hydraulic retention and solids residence time (HRT/SRT) further enables increased biomass in a reduced physical footprint while allowing operational parameters (e.g., SRT) to select for desired functional communities. However, as algal technology transitions to full-scale, there is a need to understand the effect of operational and environmental parameters on complex microbial dynamics among mixotrophic microalgae, bacterial groups, and pests (i.e., grazers and pathogens) and to implement robust process controls for stable long-term performance. Here, we examine a full-scale, intensive WRRF utilizing mixed microalgae for tertiary treatment in the US (EcoRecover, Clearas Water Recovery Inc.) during a nine-month monitoring campaign. We investigated the temporal variations in microbial community structure (18S and 16S rRNA genes), which revealed that stable system performance of the EcoRecover system was marked by a low-diversity microalgal community (D INVSIMPSON = 2.01) dominated by Scenedesmus sp. (MRA = 55 %-80 %) that achieved strict nutrient removal (effluent TP < 0.04 mg·L -1 ) and steady biomass concentration (TSS monthly avg . = 400–700 mg·L −1 ). Operational variables including pH, alkalinity, and influent ammonium (NH 4 + ), correlated positively (p < 0.05, method = Spearman) with algal community during stable performance. Further, the use of these parameters as operational controls along with N/P loading and SRT allowed for system recovery following upset events. Importantly, the presence or absence of bacterial nitrification did not directly impact algal system performance and overall nutrient recovery, but partial nitrification (potentially resulting from NO 2 − accumulation) inhibited algal growth and should be considered during long-term operation. The microalgal communities were also adversely affected by zooplankton grazers (ciliates, rotifers) and fungal parasites (Aphelidium), particularly during periods of upset when algal cultures were experiencing culture turnover or stress conditions (e.g., nitrogen limitation, elevated temperature). Altogether, the active management of system operation in order to maintain healthy algal cultures and high biomass productivity can result in significant periods (>4 months) of stable system performance that achieve robust nutrient recovery, even in winter months in northern latitudes (WI, USA).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Photonic thermal management of coloured objects

The colours of outdoor structures, such as automobiles, buildings and clothing, are typically chosen for functional or aesthetic reasons. With a chosen colour, however, one must control the radiative thermal load for heating or cooling purposes. Here we provide a comprehensive calculation of the tunable range of radiative thermal load for all colours. The range exceeds 680 Wm –2 for all colours, and can be as high as 866 Wm –2 , resulting from effects of metamerism, infrared solar absorption and radiative cooling. We experimentally demonstrate that two photonic structures with the same pink colour can have their temperatures differ by 47.6 °C under sunlight. These structures are over 20 °C either cooler or hotter than a commercial paint with a comparable colour. Furthermore, the hotter pink structure is 10 °C hotter than a commercial black paint. Here, these results elucidate the fundamental potentials of photonic thermal management for coloured objects.

42 ENGINEERING↗

A synthetic building operation dataset

Abstract This paper presents a synthetic building operation dataset which includes HVAC, lighting, miscellaneous electric loads (MELs) system operating conditions, occupant counts, environmental parameters, end-use and whole-building energy consumptions at 10-minute intervals. The data is created with 1395 annual simulations using the U.S. DOE detailed medium-sized reference office building, and 30 years’ historical weather data in three typical climates including Miami, San Francisco, and Chicago. Three energy efficiency levels of the building and systems are considered. Assumptions regarding occupant movements, occupants’ diverse temperature preferences, lighting, and MELs are adopted to reflect realistic building operations. A semantic building metadata schema - BRICK, is used to store the building metadata. The dataset is saved in a 1.2 TB of compressed HDF5 file. This dataset can be used in various applications, including building energy and load shape benchmarking, energy model calibration, evaluation of occupant and weather variability and their influences on building performance, algorithm development and testing for thermal and energy load prediction, model predictive control, policy development for reinforcement learning based building controls.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Lateral capacity assessment of offshore wind suction bucket foundation in clay via centrifuge modelling

The lateral bearing behaviors of suction bucket foundations for offshore wind turbines are investigated by centrifuge modelling in this paper. The centrifuge tests were performed in lightly over-consolidated clay and heavily over-consolidated clay, and three bucket foundation models with aspect ratios of 0.38, 0.5, and 1.3 were tested. The tests were force-controlled, and both static loads and cyclic loads were applied. In static tests, ultimate bearing capacities of suction bucket foundations were extracted from load-displacement curves as the first method, and the results were reinforced by stiffness-displacement curves. The displacement rates were calculated to find critical bearing capacities and ultimate bearing capacities of the foundations as the second method. The cyclic tests include cyclic loads with uniform and increased amplitudes. The accumulated lateral displacements and secant stiffnesses were discussed, and their variations with cycle numbers were studied.

17 WIND ENERGY↗

Advanced co-simulation framework for assessing the interplay between occupant behaviors and demand flexibility in commercial buildings

With buildings contributing significantly to electricity usage, enabling demand flexibility becomes a challenge, especially when accounting for occupant comfort. This study introduces an innovative co-simulation framework integrating multiple models: heating, ventilation, and air conditioning (HVAC) system, building zone load, indoor airflow, supervisory control, and occupant comfort and behavior. Uniquely, this framework allows for a comprehensive and dynamic analysis of building systems and occupant interactions in demand response events. Using this framework, we conducted a case study using a typical small office building model. Specifically, we focused on three areas: (1) the impact of indoor airflow modeling on energy use, occupant comfort, and behaviors forecasting, (2) the impact of occupant behaviors on demand flexibility, and (3) occupant comfort and behaviors under demand response events. Key performance indicators such as energy use, flexibility factor, durations of occupant discomfort and occupant behaviors were analyzed. Our findings indicated variations in energy usage and occupant comfort within demand flexibility events, marked by uncertainty boundaries, with variability in demand shedding up to 57.9%. Here, we concluded that this framework is suitable for analyzing typical commercial buildings and their HVAC systems in terms of demand flexibility potential under the impact of occupant behaviors.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

High frequency pacing of edge localized modes by injection of lithium granules in DIII-D H-mode discharges

A newly installed Lithium Granule Injector (LGI) was used to pace edge localized modes (ELM) in DIII-D. ELM pacing efficiency was studied injecting lithium granules of nominal diameter 0.3–0.9mm, speed of 50–120 m s -1 and average injection rates up to 100 Hz for 0.9mm granules and up to 700 Hz for 0.3mm granules. The efficiency of ELM triggering was found to depend strongly on size of the injected granules, with triggering efficiency close to 100% obtained with 0.9mm diameter granules, lower with smaller sizes, and weakly depending on granule velocity. Robust ELM pacing was demonstrated in ITER-like plasmas for the entire shot length, at ELM frequencies 3–5 times larger than the ‘natural’ ELM frequency observed in reference discharges. Within the range of ELM frequencies obtained, the peak ELM heat flux at the outer strike point was reduced with increasing pacing frequency. The peak heat flux reduction at the inner strike point appears to saturate at high pacing frequency. Lithium was found in the plasma core, with a concurrent reduction of metallic impurities and carbon. Altogether, high frequency ELM pacing using the lithium granule injection appears to be compatible with both H-mode energy confinement and attractive H-mode pedestal characteristics, but further assessment is need

42 ENGINEERING↗

The Inner Shell Spectroscopy beamline at NSLS-II: a facility for in situ and operando X-ray absorption spectroscopy for materials research

The Inner Shell Spectroscopy (ISS) beamline on the 8-ID station at the National Synchrotron Light Source II (NSLS-II), Upton, NY, USA, is a high-throughput X-ray absorption spectroscopy beamline designed for in situ, operando, and time-resolved material characterization using high monochromatic flux and scanning speed. This contribution discusses the technical specifications of the beamline in terms of optics, heat load management, monochromator motion control, and data acquisition and processing. Results of the beamline tests demonstrating the quality of the data obtainable on the instrument, possible energy scanning speeds, as well as long-term beamline stability are shown. The ability to directly control the monochromator trajectory to define the acquisition time for each spectral region is highlighted. Examples of studies performed on the beamline are presented. The paper is concluded with a brief outlook for future developments.

36 MATERIALS SCIENCE↗

A 1kV, 480V Power Electronics Hub for DER Integration in Commercial Buildings

Power electronic (PE) systems are increasingly being integrated into distribution and sub-distribution networks in support of distributed energy resource integration (DERs), electric vehicle (EV) charging (particularly in the case of fast charging infrastructure), and improvement in power quality for high performance computing and/or servers farms. This provides an opportunity to research and develop integrated PE systems that can function as single systems thereby bringing additional functionality and benefits to the overall system. The goal of this paper is to demonstrate foundational technologies and capabilities for a multiport power electronics energy hub that can intelligently coordinate and control integrated sources and loads. The focus for this digest is on a commercial building use case which is demonstrated in hardware.

Starke, Michael↗

A Cost-Effective Wave Energy Harvesting System with Maximum Power Point Tracking Capability

In this paper, we propose a low-cost bidirectional four-switch inverter that transfers three-phase energy between a permanent magnet synchronous generator (PMSG) driven by a wave energy collector and the power grid or a local ac load. To achieve high control performance, the machine-side inverter uses a high-gain observer for rotor position estimation and a Lyapunov-based approach for torque control. For the gridside inverter control, we estimate the filter capacitor voltage with a model reference adaptive system and control the dc-link voltage with a Lyapunov-based energy function. We also track the maximum power point from the sea waves with an integral control law that actively matches the generator impedance with that of the wave collection device. The proposed system supports both grid-following/forming modes. We validate our control design with simulation results on a 3-kW hardware setup.

wave energy, power systems integration, control de↗

Development of a 100 kV pulse generator for driving an electron scanner used in proton beam profile measurements

The Spallation Neutron Source (SNS) utilizes an electron scanner in the accumulator ring for nondestructive transverse profiling of the proton beam. The electron scanner consists of a high voltage pulse generator driving an electron gun, a medium voltage ramp generator, and a CCD camera. A new high voltage pulse generator that provides negative 100 kV pulses with rise times of less than 200 ns, +/-0.5% flattop of greater than 100 ns has been designed, delivered, and undergone extensive testing. The pulse generator has been operationally verified with the existing control system and simulated loads. Full system testing with the actual electron scanner is planned. This paper details the requirements, design, setup, and test results of the high voltage pulse generator.

Morris, B↗

Assessment of Calibration Approaches for the Stress Relaxation Test

Advanced manufacturing technologies are enabling the next generation of superalloys for extreme temperatures, pressures, and longevity. There is a need for Accelerated Creep Test (ACT) methods to reduce the time needed to implement new creep resistant superalloys. Without the development of ACTs, the qualification of new superalloys using conventional creep tests can take 11+ years corresponding to the 100,000-hour service life of long-lived turbomachinery components. A refined stress relaxation test (SRT) is introduced to succeed real-time conventional creep tests (CCTs). The stress relaxation test generates extensive stress versus creep-strain-rate data within a single specimen. Since the specimen is held below the elastic limit and relatively little creep deformation has occurred, several SRTs at different temperatures can be performed using a single specimen. To obtain data, specimens are rapidly loaded in force-control to just below the elastic limit. The specimen is switched to displacement-control and held at a fixed displacement while stress relaxation occurs. This generates a stress versus time curve that must be converted into stress versus creep-strain-rate. The stress versus creep-strain-rate curves are utilized to calculate creep activation energy and produce a creep-strain-rate master curve. The objective of this study is to determine the best calibration approach for SRT: regression of stress, regression of creep strain, and the finite difference of creep strain. It is recommended that the differentiation be applied; however, finite difference applied to the raw data produces inconsistent calculations of the creep-strain-rate. In this study, a MATLAB algorithm is written to evaluate all three calibration options where, stress and creep deformation are regressed into natural logarithm functions. The resulting creep-strain-rate curves are compared to determine the most reliable and consistent method. Analyzing and evaluating the results the regression of stress and regression or creep strain calibration methods prove to provide accurate results. These methods will help replace CCTs by conducting less expensive ACTs, while increasing the overall efficiency of the development of new materials.

36 MATERIALS SCIENCE↗

Experimental Determination of Demand Response Control Models and Cost of Control for Ensembles of Window-Mount Air Conditioners

Control of consumer electrical devices for providing electrical grid services is expanding in both the scope and the diversity of loads that are engaged in control, but there are few experimentally-based models of these devices suitable for control designs and for assessing the cost of control. A laboratory-scale test system is developed to experimentally evaluate the use of a simple window-mount air conditioner for electrical grid regulation services. The experimental test bed is a single, isolated air conditioner embedded in a test system that both emulates the thermodynamics of an air conditioned room and also isolates the air conditioner from the real-world external environmental and human variables that perturb the careful measurements required to capture a model that fully characterizes both the control response functions and the cost of control. The control response functions and cost of control are measured using harmonic perturbation of the temperature set point and a test protocol that further isolates the air conditioner from low frequency environmental variability.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Distributed Resource Energy Analysis and Management System (DREAMS) Development for Real-time Grid Operations

This project supports development of the next generation, integrated energy management infrastructure (EMS) able to incorporate advance visualization of behind-the-meter distributed resource information and probabilistic renewable energy generation forecasts to inform real-time operational decisions. The project involves end-users and active feedback from an Utility Advisory Team (UAT) to help inform how information can be used to enhance operational functions (e.g. unit commitment, load forecasting, Automatic Generation Control (AGC) reserve monitoring, ramp alerts) within two major EMS platforms. Objectives include: Engaging utility operations personnel to develop user input on displays, set expectations, test and review; Developing ease of use and timeliness metrics for measuring enhancements; Developing prototype integrated capabilities within two operational EMS environments; Demonstrating an integrated decision analysis platform with real-time wind and solar forecasting information and timely distributed resource information; Seamlessly integrating new 4-dimensional information into operations without increasing workload and complexities; Developing sufficient analytics to inform and confidently transform and adopt new operating practices and procedures; Disseminating project lessons learned through industry sponsored workshops and conferences;Building on collaborative utility-vendor partnership and industry capabilities

14 SOLAR ENERGY↗

Development of High Temperature (>700°C) molten Salt Pump Technology for Gen3 Solar Power Tower Systems

Generation 3 Concentrating Solar Power (CSP) Systems require thermal energy storage that can efficiently receive solar heat and deliver it to a working fluid at temperatures greater than 700°C. For liquid systems, the thermal transfer fluid must be phase stable over large temperature ranges. High temperature molten salts meet this criteria, but are difficult liquids to handle. The high heat and salt content can be very corrosive to several different materials that are wetted by the liquid salt. For power tower collectors, the molten salt must be pumped under high pressure to the top of the collector tower. These pumps have impellers and shafts as part of their rotating elements, and under load, require bearings to control shaft movement while rotating. These high temperature pumps require submerged bearings, and thus bearing materials that can withstand the temperature and molten salt contact over long periods of time. This is essential for keeping pump maintenance costs low, and downtime to a minimum. Long running bearing materials is an enabling technology for integrated liquid systems in Generation 3 CSP Systems. Keeping costs low and systems reliable are critical for the broad adoption of Gen 3 CSP Systems. Hayward Tyler, Inc (HTI) proposed development of journal bearing materials for use in vertical pumps designed for pumping high temperature molten salt on both the hot and cold sides of the solar power tower. To complete this objective, HTI utilized the testing capabilities of Oak Ridge National Laboratory (ORNL) and High Temperature System Design (HTSD). Materials would first be selected for static corrosion testing, then downselected for tribological testing. Successful tribologically tested materials would then be downselected for use in additional test regimes. Ten samples were selected for static corrosion testing. Three passed the static testing regime. Two of these materials were downselected for ball material in tribological testing against three metallic alloys: Sintered Y2O3 Partially Stabilized Zirconia YTZP and Silicon Nitride, Grade 147-31N. HTI also proposed collecting data from a thorough bearing test regime using a test rig designed and built as part of this project, and also a conceptual design for a high temperature molten salt vertical pump. HTI withdrew from the project prior to completion of this work and this report reflects only the work completed prior to withdrawal. The completed work produced two papers, one manuscript submitted for publication, and one paper published in the journal Solar Energy Materials and Solar Cells. The papers are: “Tribological behavior of ceramic-alloy bearing contacts in molten salt lubrication for concentrating solar power” and “Material Selection and Corrosion Studies Of Candidate Bearing Materials For Use In Molten Chloride Salt."

14 SOLAR ENERGY↗

VERA Enhancements for Cross Section Shielding and Geometry Capabilities

Two tasks were undertaken in FY22 that focus on VERA enhancements. The first task involved improvements to the new cross section shielding capability that was added to VERA in FY21. This cell-based capability solves the slowing down problem for each pin cell using Dancoff factors calculated from the whole-core problem. The Dancoff factors are determined for each subgroup level for important sets of materials such as fuel rods, control rods, fuel rods loaded with gad, etc. The cross-section shielding is then performed for each cell using a 1D cylindrical collision probabilities (CP) calculation to obtain the equivalence cross sections required for the core transport calculations. The advantage of this method over the whole-core subgroup calculations is efficiency, since far fewer sweeps of the entire core are required.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗