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At least 1,729 records · Page 96

Experimental evaluation of expendable supersonic nozzle concepts

Exhaust nozzles for expendable supersonic turbojet engine missile propulsion systems are required to be simple, short and compact, in addition to having good broad-range thrust-minus-drag performance. A series of convergent-divergent nozzle scale model configurations were designed and wind tunnel tested for a wide range of free stream Mach numbers and nozzle pressure ratios. The models included fixed geometry and simple variable exit area concepts. The experimental and analytical results show that the fixed geometry configurations tested have inferior off-design thrust-minus-drag performance in the transonic Mach range. A simple variable exit area configuration called the Axi-Quad nozzle, combining features of both axisymmetric and two-dimensional convergent-divergent nozzles, performed well over a broad range of operating conditions. Analytical predictions of the flow pattern as well as overall performance of the nozzles, using a fully viscous, compressible CFD code, compared very well with the test data.

Baker, V.↗

SMALL-SCALE PRESSURE-BALANCED STRUCTURES DRIVEN BY OBLIQUE SLOW MODE WAVES MEASURED IN THE SOLAR WIND

Recently, small-scale pressure-balanced structures (PBSs) were identified in the solar wind, but their formation mechanism remains unclear. This work aims to reveal the dependence of the properties of small-scale PBSs on the background magnetic field (B{sub 0}) direction and thus to corroborate the in situ mechanism that forms them. We analyze the plasma and magnetic field data obtained by WIND in the quiet solar wind at 1 AU. First, we use a developed moving-average method to obtain B{sub 0}(s, t) for every temporal scale (s) at each time moment (t). By wavelet cross-coherence analysis, we obtain the correlation coefficients between the thermal pressure P{sub th} and the magnetic pressure P{sub B}, distributing against the temporal scale and the angle {theta}{sub xB} between B{sub 0}(s, t) and Geocentric Solar Ecliptic coordinates (GSE)-x. We note that the angle coverage of a PBS decreases with shorter temporal scale, but the occurrence of the PBSs is independent of {theta}{sub xB}. Suspecting that the isolated small PBSs are formed by compressive waves in situ, we continue this study by testing the wave modes forming a small-scale PBS with B{sub 0}(s, t) quasi-parallel to GSE-x. As a result, we identify that the cross-helicity and the compressibility attain values for a slow mode from theoretical calculations. The wave vector is derived from minimum variance analysis. Besides, the proton temperatures obey T < T{sub Parallel-To} derived from the velocity distribution functions, excluding a mirror mode, which is the other candidate for the formation of PBSs in situ. Thus, a small-scale PBS is shown to be driven by oblique, slow-mode waves in the solar wind.

79 ASTRONOMY AND ASTROPHYSICS↗

NASA research on general aviation power plants

Research activities within NASA to support general aviation industry in improving propulsion engines are described. Near-term objectives include improvements of gasoline piston engines to achieve fuel savings and reduce emissions well below EPA levels. To meet the longer term goals, advanced combustion research has been considered as essential in obtaining further improvements in BSFC (break specific fuel consumption). Modifications of an aircraft rotary engine were tested and it was found that by increasing the compression ratio and other refinements the BSFC was improved by 15%. The applicability of available large turbofan engine technology to small engines in order to obtain significant reductions in noise and pollutant emissions is being tested. Studies have been conducted at exploring the possibility of achieving high improvements in cost and performance for turboprop engines of less than 1000 horsepower.

Stewart, W. L.↗

BMI Sandwich Wing Box Analysis and Test

A composite sandwich single bay wing box test article was developed by Northrop Grumman and tested recently at NASA Langley Research Center. The objectives for the wing box development effort were to provide a demonstration article for manufacturing scale up of structural concepts related to a high speed transport wing, and to validate the structural performance of the design. The box concept consisted of highly loaded composite sandwich wing skins, with moderately loaded composite sandwich spars. The dimensions of the box were chosen to represent a single bay of the main wing box, with a spar spacing of 30 inches, height of 20 inches constant depth, and length of 64 inches. The bismaleimide facesheet laminates and titanium honeycomb core chosen for this task are high temperature materials able to sustain a 300F service temperature. The completed test article is shown in Figure 1. The tests at NASA Langley demonstrated the structures ability to sustain axial tension and compression loads in excess of 20,000 lb/in, and to maintain integrity in the thermal environment. Test procedures, analysis failure predictions, and test results are presented.

Palm, Tod↗

Test code for the assessment and improvement of Reynolds stress models

An existing two-dimensional, compressible flow, Navier-Stokes computer code, containing a full Reynolds stress turbulence model, was adapted for use as a test bed for assessing and improving turbulence models based on turbulence simulation experiments. To date, the results of using the code in comparison with simulated channel flow and over an oscillating flat plate have shown that the turbulence model used in the code needs improvement for these flows. It is also shown that direct simulation of turbulent flows over a range of Reynolds numbers are needed to guide subsequent improvement of turbulence models.

Rubesin, M. W.↗

Comparison of alcogas aviation fuel with export aviation gasoline

Mixtures of gasoline and alcohol when used in internal combustion engines designed for gasoline have been found to possess the advantage of alcohol in withstanding high compression without "knock" while retaining advantages of gasoline with regard to starting characteristics. Test of such fuels for maximum power-producing ability and fuel economy at various rates of consumption are thus of practical importance, with especial reference to high-compression engine development. This report discusses the results of tests which compares the performance of alcogas with x gasoline (export grade) as a standard.

Gage, V R↗

Compatibility of polymers in super-critical carbon dioxide for power generation systems: High level findings for low temperatures and pressure conditions

Polymers such as PTFE (polytetrafluorethylene or Teflon), PEEK (polyetheretherketone), EPDM (ethylene propylene cliene monomer) rubber, Viton, EPR (ethylene propylene rubber), Nylon, Nitrile rubber, and perfluoroelastomers are commonly employed in super critical CO 2 (sCO2) energy conversion systems. O-rings and gaskets made from these polymers face stringent performance conditions such as elevated temperatures, high pressures, pollutants and corrosive humid environments. Critical knowledge gaps about polymer degradation from sCO2 exposure need to be addressed. To understand these effects, we have studied nine commonly used polymers subjected to elevated temperatures under isobaric conditions of sCO2 pressure. The polymers (PEEK, Nylon, PTFE, EPDM, Nitrile rubber, EPR, Neoprene, perfluoroelastomer FF 202 and Viton) were exposed for 1000 hours at 100°C to 25 MPa sCO2 pressure in an autoclave. In a second study, elastomers perfluoroelastomer (FF202) and EPDM were exposed to 25 MPa sCO2 for 1000 hours at 150°C. Samples were extracted for ex-situ characterization at t = 200 hours and then at the completion of the test at t=1000 hours. The polymer samples were examined for physical and chemical changes by Dynamic Mechanical and Thermal Analysis (DMTA), Fourier Transform Infrared (FTIR) spectroscopy, and compression set. Density and mass changes immediately after removal from test and 48 hours later, and optical microscopy techniques were also used. Microcomputer tomography (micro CI) data was generated on select specimens. Super-critical CO 2 effects have been identified as either physical or chemical effects. For each polymer, the dominance of one type of effect over the other was evaluated. Attempts were also made to qualitatively link sCO2 effects such as lowering or increase in glass transition temperatures, storage modulus changes, mass and compression set changes, chemical changes seen in FTIR analyses and blister and void formation seen post-exposure to polymer microstructure-related mechanisms such as plasticization of the polymer matrix, escape of volatiles from the polymer during depressurization, and filler and plasticizer effects on microstructure with rapid depressurization rates.

36 MATERIALS SCIENCE↗

Improving the performance of a compression ignition engine by directing flow of inlet air

The object of this report is to present the results of tests performed by the National Advisory Committee for Aeronautics to determine the effect on engine performance of directing the flow of the inlet air to a 5-inch by 7-inch cylinder, solid injection, compression ignition engine, After a few preliminary tests, comparative runs were made at a speed of 1500 r.p.m. with and without directed air flow. It was found that directing the flow of the inlet air toward the fuel injection valve gave steadier engine operation, and an appreciable increase in power, and decreased fuel consumption. The results indicate the possibility of improving the performance of a given type of combustion chamber without changing its shape and with no change in valve timing. They would also seem to prove that directional turbulence, set up before the inlet valve of a four-stroke cycle engine, continues in the engine cylinder throughout the compression stroke.

Kemper, Carlton↗

Performance estimates for a supersonic axisymmetric inlet system.

Results of recent tests of a large-scale axisymmetric mixed-compression inlet system designed for Mach number 2.65 indicate that the performance of the supersonic diffuser and required boundary-layer bleed system can be accurately estimated with relatively new analytic methods. Thus, many wind tunnel testing hours can be saved by avoiding much of the usual ?cut and try' wind tunnel development.

Sorensen, N. E.↗

Compression failure of composite laminates

This presentation attempts to characterize the compressive behavior of Hercules AS-1/3501-6 graphite-epoxy composite. The effect of varying specimen geometry on test results is examined. The transition region is determined between buckling and compressive failure. Failure modes are defined and analytical models to describe these modes are presented.

Pipes, R. B.↗

ANS MiNES 2023 Poster

The dynamic mechanical properties of four varieties of high purity graphite as well as the depth of penetration (DoP) of a small-scale shaped charge into these grades was experimentally determined. The grades chosen were PCEA, NBG-18, and NBG-25. These grades provide a wide range of physical properties: in density from 1.80 – 1.85 g/cc, in maximum particle size from 10s to 1000s of µm, and in porosity from 18% to 20%. The quasistatic and dynamic compressive strengths of each grade were determined and correlated to their physical properties. The split Hopkinson pressure bar experiments showed both the dynamic strength and dominant shear failure mechanisms. A small scale shaped charge was used to compare the resistance of graphite to hypervelocity jet impacts: the Teledyne RP-4. The RP-4 has a 1.01” outer diameter and 3.44 g of RDX with an RP-80 booster (86 mg PETN + 123 mg RDX). A select number of samples were analyzed using X-Ray Computed Tomography (XCT), allowing for the full characterization of the undisturbed wound channel. A selection of other samples were physically sectioned and wound channels mapped from the sections. In addition to DoP, the wound geometry was characterized in terms of total volume and diameter at different depths. The wound channel characteristics for each grade were correlated to the compressive strengths and physical properties. In several of the test samples, the wound channel diameter was smaller than the diameter of the shaped charge slug just behind where the slug had penetrated the sample. These results indicated that the wound geometry was dependent on the compressive hysteresis behavior of graphite.

36 MATERIALS SCIENCE↗

Compression of laminated composite beams with initial damage

The effect of isolated damage modes on the compressive strength and failure characteristics of laminated composite test specimens were evaluated experimentally and numerically. In addition to specimens without initial damage, specimens with three types of initial damage were considered: (1) specimens with short delaminations distributed evenly through the specimen thickness, (2) specimens with few long delaminations, and (3) specimens with local fiber damage in the surface plies under the three-point bend contact point. It was found that specimens with short multiple delamination experienced the greatest reduction in compression strength compared to the undamaged specimens. Single delaminations far from the specimen surface had little effect on the final compression strength, and moderate strength reduction was observed for specimens with localized surface ply damage.

Breivik, Nicole L.↗

Preliminary Analysis of Axial-Flow Compressors Having Supersonic Velocity at the Entrance of the Stator

A supersonic compressor design having supersonic velocity at the entrance of the stator is analyzed on the assumption of two-dimensional flow. The rotor and stator losses assumed in the analysis are based on the results of preliminary supersonic cascade tests. The results of the analysis show that compression ratios per stage of 6 to 10 can be obtained with adiabatic efficiency between 70 and 80 percent. Consideration is also given in the analysis to the starting, stability, and range of efficient performance of this type of compressor. The desirability of employing variable-geometry stators and adjustable inlet guide vanes is indicated. Although either supersonic or subsonic axial component of velocity at the stator entrance can be used, the cascade test results suggest that higher pressure recovery can be obtained if the axial component is supersonic.

Ferri, Antonio↗

An estimation method for echo signal energy of pipe inner surface longitudinal crack detection by 2-D energy coefficients integration

The echo signal energy is directly affected by the incident sound beam eccentricity or angle for thick-walled pipes inner longitudinal cracks detection. A method for analyzing the relationship between echo signal energy between the values of incident eccentricity is brought forward, which can be used to estimate echo signal energy when testing inside wall longitudinal crack of pipe, using mode-transformed compression wave adaptation of shear wave with water-immersion method, by making a two-dimension integration of “energy coefficient” in both circumferential and axial directions. The calculation model is founded for cylinder sound beam case, in which the refraction and reflection energy coefficients of different rays in the whole sound beam are considered different. The echo signal energy is calculated for a particular cylinder sound beam testing different pipes: a beam with a diameter of 0.5 inch (12.7mm) testing a φ279.4mm pipe and a φ79.4mm one. As a comparison, both the results of two-dimension integration and one-dimension (circumferential direction) integration are listed, and only the former agrees well with experimental results. The estimation method proves to be valid and shows that the usual method of simplifying the sound beam as a single ray for estimating echo signal energy and choosing optimal incident eccentricity is not so appropriate.

36 MATERIALS SCIENCE↗

Hot-spot induced mild ignition: Numerical simulation and scaling analysis

Mild ignition is a 'non-ideal' autoignition process observed at some conditions in rapid compression machine, shock tube and flow reactor experiments where flames and/or reaction fronts initiate due to non-uniformities within the test mixture. These flames/fronts can consume the entire mixture, or compression-heat the unburned gas, causing bulk ignition at times earlier than in homogeneous environments. This study numerically investigates mild ignition features using computational fluid dynamics techniques under a scenario where a small hot-spot is employed to initiate the process in a spherically-symmetric geometry. Only subsonic regimes are considered. The intent is to develop greater fundamental understandings of competing phenomena, and formulate a robust framework to quantify the perturbative behavior. Syngas blends (CO/H 2 = 80/20) are employed as the fuel, mixed with air at lean fuel loadings of phi = 0.2 and 0.5, with the initial temperatures and pressures covering 900-1120K, and 1.5-15 bar, respectively. Hot-spots ranging from 50 to 2,000 mu m in diameter are utilized with temperatures elevated from the surroundings by 1 to 90%, i.e., T hot /T 0 =1.01-1.90. Scaling arguments are derived to analyze competing processes of: (a) quenching vs. ignition, (b) extinction vs. propagation, and (c) flame consumption/forced autoignition vs. homogeneous ignition. Here, this work provides new insight into non-uniform autoignition phenomena, and discusses opportunities and challenges associated with mitigating it. In particular, scaling arguments indicate that experimental parameters could have potential to either suppress hot-spot initiated flame formation (e.g., via bath gases with high thermal diffusivity), or avert flame compression of the end gas (e.g., via lean/diluted mixtures, or bath gases with high heat capacity).

42 ENGINEERING↗

Bithermal Low-Cycle Fatigue Behavior of a NiCoCrAlY-Coated Single Crystal Superalloy

Specimens of a single crystal superalloy, PWA 1480, both bare and coated with a NiCoCrAlY alloy, PWA 276, were tested in low-cycle fatigue at 650 and 1050 C, and in bithermal thermomechanical fatigue tests. In the two bithermal test types, tensile strain was imposed at one of the two temperatures and reversed in compression at the other. In the high-strain regime, lives for both bithermal test types approached that for the 650 C isothermal test on an inelastic strain basis, all being controlled by the low ductility of the superalloy at 650 C. In the low-strain regime, coating cracking reduced life in the 650 C isothermal test. The bithermal test imposing tension at 650 C, termed out-of-phase, also produced rapid surface cracking, but in both coated and bare specimens. Increased crack growth rates also occurred for the out-of-phase test. Increased lives in vacuum suggested that there is a large environmental contribution to damage in the out-of-phase test due to the 1050 C exposure followed by tensile straining at the low temperature.

Gayda, J.↗

Bithermal low-cycle fatigue behavior of a NiCoCrAlY-coated single crystal superalloy

Specimens of a single crystal superalloy, PWA 1480, both bare and coated with a NiCoCrAlY alloy, PWA 276, were tested in low-cycle fatigue at 650 and 1050 C, and in bithermal thermomechanical fatigue tests. In the two bithermal test types, tensile strain was imposed at one of the two temperatures and reversed in compression at the other. In the high-strain regime, lives for both bithermal test types approached that for the 650 C isothermal test on an inelastic strain basis, all being controlled by the low ductility of the superalloy at 650 C. In the low-strain regime, coating cracking reduced life in the 650 C isothermal test. The bithermal test imposing tension at 650 C, termed out-of-phase, also produced rapid surface cracking, but in both coated and bare specimens. Increased crack growth rates also occurred for the out-of-phase test. Increased lives in vacuum suggested that there is a large environmental contribution to damage in the out-of-phase test due to the 1050 C exposure followed by tensile straining at the low temperature.

Gayda, J.↗

Infrared Thermographic Testing of Steel Structures by Using the Phenomenon of Heat Release Caused by Deformation

Deformation of steel parts is accompanied by either heating or cooling of particular zones depending on deformation mechanism. The use of infrared thermographic equipment allows analyzing spatial/temporal temperature distributions on the surface of steel parts thus allowing the evaluation of heat release caused by deformation in bulk material. Determination of stressed state in critical parts by analyzing infrared thermograms can be most simply conducted for components subjected to uniaxial tension–compression. The paper describes some potentials and problems of nondestructive testing of steel parts and constructions based on the analysis of heat release caused by deformation. By analyzing this methodology, it is possible to better evaluate the life expectancy of critical parts in steel structures (components of offshore oil platforms, seismic-resistant buildings, frames of large mining trucks, etc.).

42 ENGINEERING↗