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At least 1,711 records · Page 95

Multilead, Vaporization-Cooled Soldering Heat Sink

Vaporization-cooled heat sink proposed for use during soldering of multiple electrical leads of packaged electronic devices to circuit boards. Heat sink includes compliant wicks held in grooves on edges of metal fixture. Wicks saturated with water. Prevents excessive increases in temperature at entrances of leads into package.

Rice, John↗

The RS CVn Type star GT Mus Shows Most Energetic X-ray Flares Throughout the 2010s

We report that the RS CVn-type star GT Mus (HR4492, HD101379+HD101380) was the most active star in the X-ray sky in the last decade in terms of the scale of recurrent energetic flares. We detected eleven flares from GT Mus in eight years of observations with MAXI (Monitor of All-sky X-ray Image)from 2009 August to 2017 August. The detected flare peak luminosities were 1–4×1033erg s−1in the2.0–20.0 keV band for its distance of 109.6 pc. The durations of the flares ranged from 1–4 days. The flare energies are calculated to be 1–8×1038erg, which are at the upper end of the observed stellar flare. We carried out X-ray follow-up observations for one of the eleven flares with NICER (Neutron star Interior Composition Explorer) on 2017 July 18 and found that the flare cooled quasi-statically. On the basis of a quasi-static cooling model, the flare loop length is derived to be 4×1012cm (or60R). The electron density is derived to be1×1010cm−3, which is consistent with the typical value of solar and stellar flares (1010−11cm−3).

Ryo Sasaki↗

Numerical and Experimental Studies of Ultra Low Profile Three-dimensional Heat Sinks (3DHS) Made using a Novel Manufacturing Approach

The continued increase in electronic device packaging densities is placing ever more challenging performance requirements on air-cooled heat sinks. In cases where the state-of-the-art heat sink technology is unable of to meet these requirements, this often results in either a relaxation of design specifications, or the exploration of other thermal management technologies better able to handle high heat density applications, such as liquid cooling. Both of these approaches provide challenges to equipment designers, as relaxing requirements does not allow for a scale-able path to increased device densities and their associated functionality, while incorporating new thermal management technologies often requires major hardware redesigns, which has significant cost implications. In this work, we explore the use of air-cooled heat sinks incorporating three-dimensional features, so-called three-dimensional heat sinks (3DHS), that enhance heat transfer through a number of different physical mechanisms, as an approach to further extending the limits of air cooling. An ultra low profile (5.7 mm) heat sink application is targeted due to the significant thermal challenges associated with restrictions on heat sink height. We also present details on a novel manufacturing method that has significant cost advantages over other fabrication methods such as investment casting and direct metal printing. Experiments on 3DHS and conventional heat sink are conducted in a wind tunnel test apparatus as a function of inlet air mass flow rate and flow bypass above the heat sinks. The experimental results show a strong correlation between heat sink permeability and thermal performance, as measured by heat sink thermal resistance versus ideal pumping power. The results also illustrate the important effects of flow bypass on heat sink performance. The best performing 3DHS design is observed to have up to a 19% improvement in thermal performance relative to a conventional parallel fin heat sink of the same form factor. Comparison of the experimental results with finite-volume simulations of the laminar, steady equations for mass, momentum and energy transport shows good agreement for heat sink thermal resistance and pressure drop across the heat sink. For the case where the fluid flow is modeled as transitional and steady, there is a greater discrepancy between simulations and experiments, suggesting that the experimental flow conditions are predominantly laminar.

42 ENGINEERING↗

TTF3 power coupler thermal analysis for LCLS-II CW operation

The TESLA 9-cell SRF cavity design has been adopted for use in the LCLS-II SRF Linac. Its TTF3 coaxial fundamental power coupler (FPC), optimized for pulsed operation in European XFEL and ILC, requires modest changes to make it suitable for LCLS-II continuous-wave (CW) operation. For LCLS-II it must handle up to 7 kW of power, fully reflected, with the maximum temperature around 450 K, the coupler bake temperature. In order to improve TTF3 FPC cooling, an increased copper plating thickness will be used on the inner conductor of the ‘warm’ section of the coupler. Also, the antenna will be shortened to achieve higher cavity Qext values. Fully 3D FPC thermal analysis has been performed using the SLAC-developed parallel finite element code suite ACE3P, which includes electromagnetic codes and an integrated electromagnetic, thermal and mechanical multi-physics code. In this paper, we present TTF3 FPC thermal analysis simulation results obtained using ACE3P as well as a comparison with measurement results.

43 PARTICLE ACCELERATORS↗

Superconducting Magnet Performance in LCLS-II Cryomodules

New LCLS-II Linear Superconducting Accelerator Cry-omodules are under construction at Fermilab. Installed in-side each SCRF Cryomodule is a superconducting magnet package to focus and steer an electron beam. The magnet package is an iron dominated configuration with conduc-tively cooled racetrack-type quadrupole and dipole coils. For easier installation the magnet can be split in the vertical plane. Initially the magnet was tested in a liquid helium bath, and high precision magnetic field measurements were performed. The first (prototype) Cryomodule with the magnet inside was built and successfully tested at Fermilab test facility. In this paper the magnet package is discussed, the Cryomodule magnet test results and current leads con-duction cooling performance are presented. So far magnets in nine Cryomodules were successfully tested at Fermilab.

Kashikhin, V.↗

Integrated Traction Drive Thermal Management: Keystone Project 3

The project addresses thermal management solutions for integrated traction drives for electric vehicles. It's objectives include research and evaluation of motor-integrated power electronics packaging technologies and thermal management approaches using numerical modeling; experimental characterization of convective cooling heat transfer coefficients for jet impingement with automatic transmission fluid.

30 DIRECT ENERGY CONVERSION↗

Corrosion and interdiffusion studies of U{sub 3}Si{sub 2}

U{sub 3}Si{sub 2} is a candidate fissile phase for use in accident tolerant fuel systems in light-water reactors because of its higher fissile density, higher thermal conductivity when compared to uranium dioxide. It is also expected to have acceptable performance in contact with high temperature water (e.g., a leaker event from breached cladding) and in regards to interaction with different cladding materials. In high temperature water, U{sub 3}Si{sub 2} is expected to form a protective SiO{sub 2} coating. However, the resistance of U{sub 3}Si{sub 2} to corrosion under light water reactor service conditions has been previously unknown. In this study, the corrosion tests of sintered U{sub 3}Si{sub 2} discs were conducted in pressurized water at 300 C. degrees in an autoclave. The exposure times to corrosion were 6 hours and 24 hours. Detailed composition and microstructural analysis were carried out using a combination of techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) equipped with energy dispersive X-ray spectroscopy (EDS). Only slight weight change of U{sub 3}Si{sub 2} discs can be detected in corrosion tests up to 24 hours. A layered structure of corrosion products formed on U{sub 3}Si{sub 2}, with a glassy silicon oxide layer at the top followed by a nanocrystalline UO{sub 2} layer, a Si-rich oxide layer and then a mixture oxide layer of U and Si. A diffusion couple of U{sub 3}Si{sub 2} in contact with Zircaloy-4 has been tested at 800 C. degrees up to 100 hours. The resulting microstructure and interdiffusion have been studied with SEM/EDS. Some limited interdiffusion has been observed in these tests as well as a layer containing Zr and Si forms between the U{sub 3}Si{sub 2} disc and the Zircaloy-4 disc. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Integrated testing of the Thales LPT9510 pulse tube cooler and the iris LCCE electronics

The Jet Propulsion Laboratory (JPL) has identified the Thales LPT9510 pulse tube cryocooler as a candidate low cost cryocooler to provide active cooling on future cost-capped scientific missions. The commercially available cooler can provide refrigeration in excess of 2 W at 100K for 60W of power. JPL purchased the LPT9510 cooler for thermal and dynamic performance characterization, and has initiated the flight qualification of the existing cooler design to satisfy near-term JPL needs for this cooler. The LPT9510 has been thermally tested over the heat reject temperature range of 0C to +40C during characterization testing. The cooler was placed on a force dynamometer to measure the selfgenerated vibration of the cooler. Iris Technology has provided JPL with a brass board version of the Low Cost Cryocooler Electronics (LCCE) to drive the Thales cooler during characterization testing. The LCCE provides precision closed-loop temperature control and embodies extensive protection circuitry for handling and operational robustness; other features such as exported vibration mitigation and low frequency input current filtering are envisioned as options that future flight versions may or may not include based upon the mission requirements. JPL has also chosen to partner with Iris Technology for the development of electronics suitable for future flight applications. Iris Technology is building a set of radiation-hard, flight-design electronics to deliver to the Air Force Research Laboratory (AFRL). Test results of the thermal, dynamic and EMC testing of the integrated Thales LPT9510 cooler and Iris LCCE electronics is presented here.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

MAGNETIC RECONNECTION IN NON-EQUILIBRIUM IONIZATION PLASMA

We have studied the effect of time-dependent ionization and the recombination processes on magnetic reconnection in the solar corona. Petschek-type steady reconnection, in which the magnetic energy is mainly converted at the slow-mode shocks, was assumed. We carried out the time-dependent ionization calculation in the magnetic reconnection structure. We only calculated the transient ionization of iron; the other species were assumed to be in ionization equilibrium. The intensity of line emissions at specific wavelengths was also calculated for comparison with Hinode or other observations in future. We found the following: (1) iron is mostly in non-equilibrium ionization in the reconnection region; (2) the intensity of line emission estimated by the time-dependent ionization calculation is significantly different from that determined from the ionization equilibrium assumption; (3) the effect of time-dependent ionization is sensitive to the electron density in the case where the electron density is less than 10{sup 10} cm{sup -3}; (4) the effect of thermal conduction lessens the time-dependent ionization effect; and (5) the effect of radiative cooling is negligibly small even if we take into account time-dependent ionization.

79 ASTRONOMY AND ASTROPHYSICS↗

Characterizing and testing a thermally isolating superconducting link for SAFIRE-like missions

The discovery of a new class of ceramic superconductors with transition temperatures above the boiling point of liquid nitrogen has opened the doors for several space applications. One important space application is the fabrication of an electrically conducting and thermally isolating link to replace manganin wires used in connecting IR detectors to data acquisition electronics on remote sensing platforms like SAFIRE and SIRTF. These NASA platforms designed to monitor the earth's atmosphere from space use infrared detectors which operate at liquid helium temperature (4.2K) for optimum performance. The SAFIRE mission employs hybrid dewars which combine both mechanical and cryogenic liquid cooling. The lifetime of such a mission is limited by the heat conducted through sensor array leads that connect the electronics (at approximately 80 K) to the sensors (at approximately 4 K). Currently these remoter sensing systems use manganin wires to connect the IR detectors to the data acquisition electronics. This link between a detector operating at 4 K and electronics operating at 80 K must be made of material that has high electrical conductivity and high thermal resistance. The YBCO superconductor with a transition temperature, Tc, of 93 K can achieve these conflicting requirements. A link with these characteristics will improve the thermal isolation of IR detectors and will increase the lifetime of the cryogen. The fabrication of an electrically conducting and thermally isolating link that replaces the manganin wires is an important application that will improve thermal isolation of IR detectors and will increase the lifetime of the cryogen. The link is made by screen printing superconducting lines on a low thermal conductivity ceramic substrate. Developing, modeling, and testing this high temperature superconducting link is a collaborative effort among NASA-Langley Research Center, Christopher Newport University (CNU), Clemson University and the industrial companies that have joined the Commercialization of Space Program for the purpose of developing and testing this link. CNU's effort in the development of this superconducting link included the following major efforts: (1) Development of a thermal conductivity measurement system for high temperature superconductors and ceramic materials which are potential candidates for use as substrates in this link. (2) Development of a mathematical model for the superconducting link that studies the effect of materials and geometry on the heat load and life time of missions. (3) Characterization of high Tc materials and assemblies made for space applications. Properties studied include humidity effects and aging effects on high Tc materials. This report summarizes the results of the research studies that were completed. Copies of publications detailing these findings are attached to this report.

Selim, Raouf R.↗

Modeling and Analysis Support for Acceleratro-based Production of Mo-99

NorthStar Medical Radioisotopes, LLC, is in the process of commissioning a medical isotope production facility, which will use high-power electron accelerators to produce molybdenum-99 (Mo-99), the parent of technetium-99m (Tc-99m), through photonuclear reactions in molybdenum-100 (Mo-100). In this approach, a target comprising multiple thin disks of enriched molybdenum metal is bombarded with a 40-MeV electron beam. Electrons that impinge on the molybdenum target produce bremsstrahlung x-rays that cause the nuclear reaction. Because enriched Mo-100 is expensive, there is a desire to use as much beam power as possible to achieve maximum production yield and minimize the size of the target. This requirement leads to very high beam power density (heat deposition in the target), which creates challenging requirements for target cooling. In the latest concept developed by NorthStar, a stack of target (sintered molybdenum) disks is irradiated from two sides by a 40-MeV electron beam, with a total power of 250 kW (125 kW from each side). The target disks are cooled by pressurized helium gas flowing through channels between the disks. Inconel windows in the target housing form a pressure boundary between the helium within the housing and the evacuated beam tube.

07 ISOTOPE AND RADIATION SOURCES↗

Positron Injector for Ce+BAF

A baseline concept for a continuous wave (CW) polarized positron injector was developed for the CEBAF at Jefferson Lab. This concept is based on the generation of CW longitudinally polarized positrons by a high-current, polarized electron beam 1 mA, 130-370 MeV, and 90% longitudinal polarization that passes through a rotating, water-cooled, tungsten target. The simulations for the Ce+BAF injector at the Low Energy Recirculator Facility (LERF) are performed, including positron beam generation, capture, energy selection, and acceleration to 123 MeV. The positron yield (or positron current) and longitudinal polarization are calculated considering the longitudinal and transverse CEBAF acceptances (<1% energy spread, 1.2 mm bunch length and normalized emittance of 100 mm·mrad). The impact of target thickness, electron beam energy, and transverse size on positron yield within the required emittance limit is evaluated. Target thermal and structural FEM analyses (ANSYS Fluent) are performed to determine the maximum electron beam current and minimum transverse beam size on the target.

Benesch, Jay [Thomas Jefferson National Accelerato↗

Composition of plastics from waste electrical and electronic equipment (WEEE) by direct sampling

Highlights: Black-Right-Pointing-Pointer The article shows WEEE plastics characterization from a recycling unit in Portugal. Black-Right-Pointing-Pointer The recycling unit has low machinery, with hand sorting of plastics elements. Black-Right-Pointing-Pointer Most common polymers are PS, ABS, PC/ABS, HIPS and PP. Black-Right-Pointing-Pointer Most plastics found have no identification of plastic type or flame retardants. Black-Right-Pointing-Pointer Ecodesign is still not practiced for EEE, with repercussions in end of life stage. - Abstract: This paper describes a direct analysis study carried out in a recycling unit for waste electrical and electronic equipment (WEEE) in Portugal to characterize the plastic constituents of WEEE. Approximately 3400 items, including cooling appliances, small WEEE, printers, copying equipment, central processing units, cathode ray tube (CRT) monitors and CRT televisions were characterized, with the analysis finding around 6000 kg of plastics with several polymer types. The most common polymers are polystyrene, acrylonitrile-butadiene-styrene, polycarbonate blends, high-impact polystyrene and polypropylene. Additives to darken color are common contaminants in these plastics when used in CRT televisions and small WEEE. These additives can make plastic identification difficult, along with missing polymer identification and flame retardant identification marks. These drawbacks contribute to the inefficiency of manual dismantling of WEEE, which is the typical recycling process in Portugal. The information found here can be used to set a baseline for the plastics recycling industry and provide information for ecodesign in electrical and electronic equipment production.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Pseudogap formation and quantum phase transition in strongly-correlated electron systems

Pseudogap formation is a ubiquitous phenomenon in strongly-correlated superconductors, for example cuprates, heavy-fermion superconductors, and iron pnictides. As the system is cooled, an energy gap opens in the excitation spectrum before entering the superconducting phase. The origin of formation and the relevancy to the superconductivity remain unclear, which is the most challenging problem in condensed matter physics. Here, using the cuprate as a model, we demonstrate that the formation of pseudogap is due to a massive gauge interaction between electrons, where the mass of the gauge boson, determining the interaction length scale, is the consequence of the remnant antiferromagnetic fluctuation inherited from the parent compounds. Extracting from experimental data, we predict that there is a quantum phase transition belonging to the 2D XY universality class at the critical doping where pseudogap transition vanishes.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Electric Motor Thermal Management R&D. Annual Report

With the push to reduce component volumes, lower costs, and reduce weight without sacrificing performance or reliability, the challenges associated with thermal management increase for power electronics and electric motors. Thermal management for electric motors will become more important as the automotive industry continues the transition to more electrically dominant vehicle propulsion systems. The transition to more electrically dominant propulsion systems leads to higher-power duty cycles for electric drive systems. Thermal constraints place significant limitations on how electric motors ultimately perform, and as thermal management improves, there will be a direct trade-off between motor performance, efficiency, cost, and the sizing of electric motors to operate within the thermal constraints. The goal of this research project is to support broad industry demand for data, analysis methods, and experimental techniques to improve and better understand motor thermal management. Work in FY15 focused on two areas related to motor thermal management: passive thermal performance and active convective cooling. Passive thermal performance emphasized the thermal impact of materials and thermal interfaces among materials within an assembled motor. The research tasks supported the publication of test methods and data for thermal contact resistances and direction-dependent thermal conductivity within an electric motor. Active convective cooling focused on measuring convective heat-transfer coefficients using automatic transmission fluid (ATF). Data for average convective heat transfer coefficients for direct impingement of ATF jets was published. Also, experimental hardware for mapping local-scale and stator-scale convective heat transfer coefficients for ATF jet impingement were developed.

30 DIRECT ENERGY CONVERSION↗

Experimental Study on the Porosity of Electron Beam Melting-Manufactured Ti6Al4V

Electron beam melting (EBM) is one of the powder bed fusion technologies, which utilizes a high-energy electron beam, as a moving heat source, in order to melt (by rapid self-cooling) metal powder and produce parts in a layer-building fashion. Anyway, many technical aspects concerning the quality of EBM-produced components are still industrial open items and studies need to be carried out. In accordance with the industrial needs, in this work researchers have studied the influence of two process parameters, i.e., samples orientation and height in the build chamber. The experiments have consisted in rectangular parallelepiped (50 × 10 × 10 mm) samples Ti6Al4V produced by EBM following a two-factor DOE. A tomographic investigation of all the samples produced by EBM has been carried out in order to get a complete set of data on porosity defects that have been analyzed showing the influence of process parameters on the porosity generation and pointing out typical features of defect distributions. The results obtained from this work have given precious information to designers and EBM technologists in order to: optimize the components’ design and the building setup obtaining a manufacturing process with the minimal level of porosity defects (best growth orientation). provide information for mechanical post-processing (metal removal).

36 MATERIALS SCIENCE↗

Imaging Andreev Reflection in Graphene

Coherent charge transport along ballistic paths can be introduced into graphene by Andreev reflection, for which an electron reflects from a superconducting contact as a hole, while a Cooper pair is transmitted. We use here a liquid-helium cooled scanning gate microscope (SGM) to image Andreev reflection in graphene in the magnetic focusing regime, where carriers move along cyclotron orbits between contacts. Images of flow are obtained by deflecting carrier paths and displaying the resulting change in conductance. When electrons enter the the superconductor, Andreev-reflected holes leave for the collecting contact. To test the findings, we destroy Andreev reflection with a large current and by heating above the critical temperature. In both cases, the reflected carriers change from holes to electrons.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Simulations of positron injector for Ce+BAF

A baseline concept for a continuous wave (CW) polarized positron injector was developed for the Continuous Electron Beam Accelerator Facility (CEBAF) at Jefferson Lab. This concept is based on the generation of CW longitudinally polarized positrons by a high-current, polarized electron beam (1 mA, 130‑370 MeV, and 90% longitudinal polarization) that passes through a rotating, water-cooled, tungsten target. The simulation results for the Ce+BAF injector at the Low Energy Recirculator Facility (LERF) are presented, including positron beam generation, capture, energy selection, and acceleration to 123 MeV. The positron yield (or positron current) and longitudinal polarization are calculated considering the longitudinal and transverse CEBAF acceptances (<1% energy spread, <1 mm bunch length and normalized emittance of <100 mm mrad). The impact of target thickness, drive electron beam energy, and transverse size on positron yield within the required emittance limit is evaluated.

Accelerator Physics↗