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DOE OSTI2026

Online task-space motion control for positioner-coordinated multi-robot manufacturing systems

Incorporating multiple robotic manipulators into large-scale manufacturing systems enhances production efficiency and expands manufacturing capabilities beyond those of single-robot systems. Workpiece positioners in robotic manufacturing have demonstrated significant benefits for process optimization, but coordination strategies for multi-robot systems with shared positioners have received limited attention. This work presents a task-space coordinated trajectory-tracking control framework for multi-robot manufacturing systems, in which robots coordinate their motions within a shared, dynamic workpiece positioning frame. A workpiece positioner actively adjusts the pose of the manufactured component to enable greater operational concurrency and improve overall production efficiency. The proposed motion-coordination scheme employs a distributed and scalable architecture, supporting coordination across heterogeneous multi-robot systems. Two optimization methodologies are introduced to manage kinematic redundancies and maintain continuous, near-optimal operation throughout the manufacturing process. The first strategy exploits a task-space dimensionality reduction to achieve locally optimal configurations by leveraging symmetry-axis rotations of the tool. The second strategy utilizes the workpiece positioner to drive the coordinated robots toward stable and kinematically favorable configurations. For both optimization strategies, multiple objectives are defined to improve key performance metrics, including manipulability, configuration consistency, proximity to mechanical limits, and motion efficiency. Addressing a key limitation of existing coordination approaches, the framework is designed around online setpoint modification, allowing coordinated robots to respond effectively to in-situ process feedback. The proposed control framework is validated using the Robot Operating System (ROS) middleware on a combination of physical and simulated multi-robot system hardware.

Arbogast, Alex [ORNL] (ORCID:0000000154740723)↗

NASA NTRS2001

Secure Large-Scale Airport Simulations Using Distributed Computational Resources

To fully conduct research that will support the far-term concepts, technologies and methods required to improve the safety of Air Transportation a simulation environment of the requisite degree of fidelity must first be in place. The Virtual National Airspace Simulation (VNAS) will provide the underlying infrastructure necessary for such a simulation system. Aerospace-specific knowledge management services such as intelligent data-integration middleware will support the management of information associated with this complex and critically important operational environment. This simulation environment, in conjunction with a distributed network of supercomputers, and high-speed network connections to aircraft, and to Federal Aviation Administration (FAA), airline and other data-sources will provide the capability to continuously monitor and measure operational performance against expected performance. The VNAS will also provide the tools to use this performance baseline to obtain a perspective of what is happening today and of the potential impact of proposed changes before they are introduced into the system.

McDermott, William J.↗

DOE OSTI2024

FLEXIBLE POWER TRANSFORMERS TO IMPROVE RESILIENCY OF TRANSMISSION NETWORKS

For decades, transformer flexibility of operation has been limited to adjustable voltage ratio and, in some cases, several ratings with staged cooling. Transformers reconnectable to multiple voltage ratings have been primarily applied as emergency replacements. Other versions of “flexible transformers” were developed for continuous, long-term operation at specific sites, with application limited to large utilities. A new technology that supports today’s power systems adaptability requirements has been developed to provide not only voltage and power rating flexibility, but also an adjustable short-circuit impedance. This last, unique feature allows for a closer match to actual system operational requirements and could be used in the future to enhance resiliency and improve dynamic control of electrical grids. While the solution’s fundamentals have already been introduced in several technical forums, the intention of this article is to focus on the potential benefits of this new type of transformer and share the deployment experience of a full-scale prototype that has been in operation in a major U.S. utility since 2021

flexible transformer, resilient grid, variable lea↗

NASA NTRS1982

Civil helicopter propulsion system reliability and engine monitoring technology assessments

A study to reduce operating costs of helicopters, particularly directed at the maintenance of the propulsion subsystem, is presented. The tasks of the study consisted of problem definition refinement, technology solutions, diagnostic system concepts, and emergency power augmentation. Quantifiable benefits (reduced fuel consumption, on-condition engine maintenance, extended drive system overhaul periods, and longer oil change intervals) would increase the initial cost by $43,000, but the benefit of $24.46 per hour would result in breakeven at 1758 hours. Other benefits not capable of being quantified but perhaps more important include improved aircraft avilability due to reduced maintenance time, potential for increased operating limits due to continuous automatic monitoring of gages, and less time and fuel required to make engine power checks. The most important improvement is the on-condition maintenance program, which will require the development of algorithms, equipment, and procedures compatible with all operating environments.

Murphy, J. A.↗

DOE OSTI2021

A dimensionality reduction algorithm for mapping tokamak operational regimes using a variational autoencoder (VAE) neural network

Abstract A variational autoencoder (VAE) is a type of unsupervised neural network which is able to learn meaningful data representations in a reduced dimensional space. We present an application of VAE in identifying the operational stability boundary of tokamak plasma discharges. This model was implemented using a dataset of over 3000 discharges from the high beta tokamak-extended pulse (HBT-EP) device. We found the VAE model to be capable of forming a continuous low-dimensional operational space map and identifying the operational boundaries using a specified warning time window. By projecting the operational parameters onto the same reduced space, this provides an intuitive way for the machine operator or an automated control system to perform disruption avoidance using a relevant control actuator as a discharge approaches a boundary. Pre-programmed GPU control experiments were conducted to demonstrate this control technique using HBT-EP’s saddle control coils as a horizontal position actuator, showing the ability to avoid the oncoming disruptive event and extend the duration of the discharge.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

NASA NTRS2021

Validation of Satellite-Based Precipitation Products from TRMM to GPM

The global precipitation measurement mission (GPM) has been in operation for sevenyears and continues to provide a vast quantity of global precipitation data at finer temporospatialresolutions with improved accuracy and coverage. GPM’s signature algorithm, the integratedmultisatellite retrievals for GPM (IMERG) is a next-generation of precipitation product expectedfor wide variety of research and operational applications. This study evaluates the latest version(V06B) of IMERG and its predecessor, the tropical rainfall measuring mission (TRMM) multisatelliteprecipitation (TMPA) 3B42 (V7) using ground-based and gauge-corrected multiradar multisensorsystem (MRMS) precipitation products over the conterminous United States (CONUS). The spatialdistributions of all products are analyzed. The error characteristics are further examined for 3B42 andIMERG in winter and summer by an error decomposition approach, which partitions total bias intohit bias, biases due to missed precipitation and false precipitation. The volumetric and categoricalstatistical metrics are used to quantitatively evaluate the performance of the two satellite-basedproducts. All products show a similar precipitation climatology with some regional differences.The two satellite-based products perform better in the eastern CONUS than in the mountainousWestern CONUS. The evaluation demonstrates the clear improvement in IMERG precipitationproduct in comparison with its predecessor 3B42, especially in reducing missed precipitation inwinter and summer, and hit bias in winter, resulting in better performance in capturing lighter andheavier precipitation.

Jianxin Wang↗

DOE OSTI2021

Conceptual design report: a ring-based electron cooling system for the EIC

This report describes a concept of an EIC cooling system, based on a proven induction-linac technology with a DC electron beam. The system would operate in a full energy range of proton beams (100–270 GeV) and would provide 50–100 A electron beams, circulating in a cooler ring for 5 ms. Every 5 ms a new electron pulse would be injected into the cooler ring to provide continuous cooling at collisions. Operations with a 10-ms cycle is possible but it will reduce the cooling rates by ~30%. The system is capable of delivering the required performance in the entire EIC energy range with emittance cooling times of less than 1–2 hours.

43 PARTICLE ACCELERATORS↗

NASA NTRS2016

International Research Results and Accomplishments From the International Space Station - A New Compilation

In 2016, the International Space Station (ISS) partnership published the first-ever compilation of international ISS research publications resulting from research performed on the ISS through 2011 (Expeditions 0 through 30). International Space Station Research Accomplishments: An Analysis of Results. From 2000-2011 is a collection of over 1,200 journal publications that describe ISS research in the areas of biology and biotechnology; Earth and space science; educational activities and outreach; human research; physical sciences; technology development and demonstration; and, results from ISS operations. This paper will summarize the ISS results publications obtained through 2011 on behalf of the ISS Program Science Forum that is made up of senior science representatives across the international partnership. NASA's ISS Program Science office maintains an online experiment database (www.nasa.gov/iss- science) that tracks and communicates ISS research activities across the entire ISS partnership, and it is continuously updated by cooperation and linking with the results tracking activities of each partner. It captures ISS experiment summaries and results and includes citations to the journals, conference proceedings, and patents as they become available. This content is obtained through extensive and regular journal and patent database searches, and input provided by the ISS international partners ISS scientists themselves. The International Space Station Research Accomplishments: An Analysis of Results From 2000-2011 is a testament to the research that was underway even as the ISS laboratory was being built. It rejects the scientific knowledge gained from ISS research, and how it impact the fields of science in both space and traditional science disciplines on Earth. Now, during a time when utilization is at its busiest, and with extension of the ISS through at least 2024, the ISS partners work together to track the accomplishments and the new knowledge gained in a way that will impact humanity like no laboratory on Earth. Examples of the highest pro le publications to date from each discipline will also be presented. As ISS research activities and operations continue, scientific data derived from earlier experiments will continuously be re-examined, refined, and assembled with new data and findings, including data from other fields never considered. New results will be produced, allowing breakthroughs in new areas of research and innovative solutions to problems on Earth. The ISS Program Science Forum will continue to capture and report on these results in the form of journal publications, conference proceedings, and patents. We anticipate that successful ISS research will continue to contribute to the science literature in a way that helps to formulate new hypotheses and conclusions that will enable science advancements across a wide range of scientific disciplines both in space and on Earth.

Ruttley, Tara↗

NASA NTRS1976

Status of SERT 2 thrusters and spacecraft 1976

The historical record of the SERT II ion thrusters and spacecraft performance for 6 1/2 years since the February 1970 launch is reviewed. The most recent ion thruster operation test shows no changes since 1974. Thruster 2 is fully operational with no performance degradation. Thruster 1 has a high voltage grid short, but continues to demonstrate cathode and discharge relight capability. Spacecraft orbit and dynamic analysis indicates a stable, sun-synchronous spacecraft orientation by 1979. An attitude adjustment maneuver was performed in August 1976 to achieve this orientation and provide sufficient continuous solar power for thruster operation in 1979.

Kerslake, W. R.↗

NASA NTRS1976

Status of SERT II thrusters and spacecraft - 1976

The historical record of the SERT II ion thrustors and spacecraft performance for 6-1/2 years since the February 1970 launch is reviewed. The most recent ion thrustor operation test shows no changes since 1974. Thrustor 2 is fully operational with no performance degradation. Thrustor 1 has a high voltage grid short, but continues to demonstrate cathode and discharge relight capability. Spacecraft orbit and dynamic analysis indicates a stable, sun-synchronous spacecraft orientation by 1979. An attitude adjustment maneuver was performed in August 1976 to achieve this orientation and provide sufficient continuous solar power for thrustor operation in 1979.

Kerslake, W. R.↗

NASA NTRSDate not supplied

Micro-grid for Future Planetary Surface Needs

Under the current Artemis Program, the National Aeronautics and Space Administration (NASA) will send its next set of astronauts (first woman and next man) to the Moon by 2024 and establish a sustainable presence on the lunar surface by 2028. The challenge of creating a sustained lunar surface presence is significantly different than previous efforts. Lunar surface operations will require access to continuous and highly reliable power to support mission needs, such as to support ISRU operations. Adding to this challenge, the lunar surface operations are not going to be established over a single effort, rather the system and operations will evolve and grow over time (years). The first initial loads that arrive on the lunar surface will be integrated to their own dedicated power sources. As the lunar surface operations grow, so will the demand for power and at some point these individual loads will require more power than can be generated with any single power device. This power demand drives the need for inter-connecting the loads and power devices to share power between them, resulting in a micro-grid. One of the advantages of developing a lunar surface micro-grid is that allows lunar surface operations to resemble electrical utility operations on Earth; it allows power to be generated where it is convenient and allows power to be consumed where it is convenient, rather than negotiating between generation and consumption. The micro-grid concept also provides another benefit of affording the ability to increase overall system reliability by integrating dissimilar power generation and energy storage devices together, for example modifying the power generation strategy to include both solar arrays and nuclear. Creating a lunar surface micro-grid has its advantages, however there are significant challenges associated with an evolvable micro-grid concept. The challenges include how to efficiently transmit large amounts of power (10kW+) long distances (1kW+), how to effectively integrate dissimilar power generation and energy storage devices to maximize power consumption and minimize downtime, and how to physically connect these devices together with a connector that can survive the lunar environment (dust, extreme cold temperatures) and is capable of both astronaut and robotic operation. The basic components of the micro-grid have to be designed to ensure the system is sustainable, modular, and reconfigurable. An interface to the micro-grid has to be designed that allows for additional technologies, some of which may not yet be fully designed, to easily integrate into the micro-grid concept. This presentation discusses these lunar challenges in some more depth and offers a path forward in designing an evolvable micro-grid to meet the needs of the lunar surface operations and proposes a Universal Micro-grid Interface Converter to connect these dissimilar power sources and mission loads to the micro-grid.

Jeffrey Csank↗

NASA NTRSDate not supplied

Advanced Weather Hazard Perception Capabilities for Remotely Piloted Aircraft in Wildland Fire Operations

Weather, specifically winds, are the most variable and least predictable of the weather-related elements that affect wildfire behavior.1 This leads to aviation operations which must deal with increased risks due to dynamic weather factors. Remotely piloted aircraft provide the opportunity to remove human loss of life from these risk consequences and mitigate the overall risks for air operations for fire suppression and dropping of retardant. UAS also allows the opportunity to continue fire suppression with nighttime operations. However, with the use of new technologies in aviation operations comes additional risk factors and the need for remote sensing capabilities to identify and permit navigation around extreme weather conditions, with turbulence being the most unforeseeable. This paper presents advanced concepts for weather hazard perception capabilities for remote pilot operators to include data and display techniques intended for dynamic environments and low altitude operations. This work can support the potential of weather sensing capabilities to create hazard maps to track high-risk weather patterns in mountainous regions. Advanced sensing may provide opportunity to locate extreme turbulence hazards for uninhabited aerial systems (UAS) and decrease the likelihood of flying into unknown weather conditions to enable safe operations to assist in wildfire air support.

Tyler L Willhite↗

DOE OSTI2025

2024 Results for Avian Monitoring at the Technical Area 36 Minie Site, Technical Area 39 Point 6, Technical Area 16 Burn Ground, and DARHT at Los Alamos National Laboratory

Los Alamos National Laboratory (LANL) biological subject matter experts in the Environmental Protection and Compliance Division initiated a multi-year program in 2013 to monitor avifauna (birds) at two open detonation sites and one open burn site on LANL property. Additional monitoring began in 2017 at a third firing site, the Dual-Axis Radiographic Hydrodynamic Test (DARHT) Facility. In this annual report, we compare monitoring results from these efforts among years to identify and evaluate firing and open burn site impacts on the local bird community. The objectives of this study are • to determine whether LANL operations impact bird abundance, species richness, or diversity; • to examine occupancy and nest success of secondary-cavity nesting birds that use nest boxes; and • to examine chemical concentrations (such as radionuclides, inorganic elements, and/or organic compounds) in nonviable eggs and deceased nestlings that are collected opportunistically with the upper-level bounds of background concentrations, when available. During May through July 2024, LANL biologists completed multiple avian point count surveys at each of the following treatment sites: • Technical Area (TA) 36 Minie Site, • TA-39 Point 6, • TA-16 Burn Ground, and • DARHT. We recorded a total of 1,088 birds that represented 65 species at the four treatment sites and compared these results with data from their associated control sites. In 2024, abundance and species richness at treatment and control sites continued to trend similarly from year to year, with minor random deviations expected from bird communities. Species richness at firing sites differed little from the previous year’s values. Two new bird species were observed at the firing sites—cedar waxwing (Bombycilla cedrorum) and pinyon jay (Gymnorhinus cyanocephalus). Shannon diversity values at TA-36 Minie Site, TA-39, and DARHT were statistically higher than one or more of their associated controls. Annual species diversity at treatment sites was high in 2024 across all firing sites relative to similar habitat control sites. We also monitored avian nest boxes to compare occupancy and nest success data from nest boxes at treatment sites with the overall avian nest box monitoring network and against a subset of relevant control sites. Nest box success has decreased at both treatment and control sites since monitoring began, suggesting that overlapping climatic factors are responsible for patterns of declining nest success. In 2024, nonviable avian eggs and one nestling were opportunistically collected at Bandelier National Monument, TA-16 Burn Ground, TA-36 Minie, TA-39 Point 6, and DARHT. All egg samples and the one nestling sample were evaluated for per- and polyfluoroalkyl substances, which were detected from all locations, including the control site at Bandelier National Monument. Overall results from 2024 continue to suggest that operations at the four treatment sites are not negatively impacting bird populations. This long-term project will continue to monitor for any changes over time.

54 ENVIRONMENTAL SCIENCES↗

NASA NTRSDate not supplied

How Do Different Knowledge Frameworks Help Us Learn From Aviation Line Observations?

Human performance includes actions that increase safety, as well as actions that can reduce safety. Ensuring safety in complex dynamic operations like commercial aviation depends on the ability to institute appropriate responses based on what is learned from flightcrew performance and the contexts in which it occurs. To do this systemically at the organization level requires collecting data on flightcrew performance, developing effective approaches to analyzing those data, and understanding how to translate what has been learned into policies, procedures, and practice. Systematic observation of front-line operators is a vital source of human performance data. Much has been learned from such observations, including methodological principles. Most observations have been based on a framework focused on managing safety challenges and the ensuing unsafe events. A complementary perspective focuses on flexibility and actions that promote continued safe and effective operation. We consider lessons learned about observational methods from an established framework focused on undesired actions and how these might be extended for a framework focused on desired actions.

safety↗

DOE OSTI2025

As part of its commitment to advancing safety and reliability assessment methodologies, Argonne National Laboratory pioneered the use of an evaluation method called the Success Path Method (SPM) to improve risk management for offshore oil and gas operations. The development of the SPM at Argonne has been driven by the need to improve existing risk assessment methodologies by focusing on the steps necessary for success rather than failure modes alone. This is particularly important for industrial environments like offshore facilities that perform multiple functions under a continuously evolving set of operational conditions – such as water depth and temperature, currents, and weather conditions. In these dynamic environments, the traditional Probabilistic Risk Assessment (PRA) approach is far too complex as it focuses on what can go wrong – which comprises an infinite failure space that must be fully explored and understood. By shifting the focus to a finite space of success paths, the SPM enables operators and decision makers to prioritize a manageable number of steps that must go right to ensure success. Building on its five decades of experience in safety assessments for the nuclear industry, Argonne made major adaptations to existing risk assessment methods utilizing features similar to fault trees that are traditionally used in PRA to map all pathways in which the system can malfunction. In contrast, SPM identifies the components and processes that must function correctly to achieve specific outcomes – such as preventing the uncontrolled release of hydrocarbons during drilling operations. The SPM framework integrates equipment, procedures, software, processes, and human actions to ensure that physical barriers meet critical safety functions in dynamic operational conditions. This approach helps identify failure modes and improve operational risk management by narrowing the focus to key success elements, which in turn reduces uncertainty and helps users understand, manage, and respond to failures.

97 MATHEMATICS AND COMPUTING↗

NASA NTRS2006

Recommendations from NASA's Operational and Research Musculoskeletal Summit

Introduction: Continuously evolving medical standards of care, limited crew training time, and the inherent constraints of space flight necessitate regular revisions of the mission medical support infrastructure and methodology. A three-day Operational and Research Musculoskeletal Summit was held to review NASA s current strategy for preflight health maintenance and injury screening, risk mitigation for musculoskeletal injuries or syndromes, treatment methods during flight, and research topics to mitigate risks to astronaut health. The Summit also undertook consideration of the best evidence-based terrestrial musculoskeletal practices to recommend their adaptation for use in space. Methods: The types and frequencies of musculoskeletal injuries sustained by short- and long-duration astronauts were obtained from the Longitudinal Study of Astronaut Health. The Summit panel was comprised of experts from the clinical and research communities, as well as representatives from NASA Headquarters, the Astronaut corps, and the offices of JSC Medical Operations, JSC Human Adaptation and Countermeasures, Glenn Research Center Human Research, and Astronaut Strength Conditioning and Rehabilitation. Before the summit, panelists participated in a Web-based review of NASA s Space Medical Conditions List (SMCL). Results: The Summit generated seventy-five operational and research recommendations to the NASA Office of Space Medicine, including changes to the SMCL and to the musculoskeletal section of the ISS debrief questionnaire. From these recommendations, seven were assigned highest value and priority, and could be immediately adopted for the exploration architecture. Discussion: Optimized exercise and conditioning to improve performance and forestall musculoskeletal damage on orbit were the primary area of focus. Special attention was paid to exercise timing and muscle group specificity. The panel s recommendations are currently in various stages of consideration or integration into the ISS and Exploration programs. This effort serves to enhance the on-orbit system so comprehensive treatment can be delivered in a more effective and standardized manner.

Jones, J. A.↗

NASA NTRS1992

Remote maintenance monitoring system

A remote maintenance monitoring system retrofits to a given hardware device with a sensor implant which gathers and captures failure data from the hardware device, without interfering with its operation. Failure data is continuously obtained from predetermined critical points within the hardware device, and is analyzed with a diagnostic expert system, which isolates failure origin to a particular component within the hardware device. For example, monitoring of a computer-based device may include monitoring of parity error data therefrom, as well as monitoring power supply fluctuations therein, so that parity error and power supply anomaly data may be used to trace the failure origin to a particular plane or power supply within the computer-based device. A plurality of sensor implants may be rerofit to corresponding plural devices comprising a distributed large-scale system. Transparent interface of the sensors to the devices precludes operative interference with the distributed network. Retrofit capability of the sensors permits monitoring of even older devices having no built-in testing technology. Continuous real time monitoring of a distributed network of such devices, coupled with diagnostic expert system analysis thereof, permits capture and analysis of even intermittent failures, thereby facilitating maintenance of the monitored large-scale system.

Simpkins, Lorenz G.↗

NASA NTRS2011

MODIS On-Orbit Performance and Lessons Learned

MODIS is a key instrument for the NASA's Earth Observing System (EOS) and has successfully operated for more than 11 and 9 years, respectively, on-board the Terra and Aqua spacecraft. MODIS collects data in 36 spectral bands, covering wavelengths from visible (VIS) to long-wave infrared (LWIR). To date, both Terra and Aqua MODIS have produced an unprecedented amount of data products and significantly contributed to the earth remote sensing studies and applications. MODIS was developed with stringent calibration requirements and was, consequently, designed and built with a set of on-board calibrators (OBC), which include a solar diffuser (SD), a solar diffuser stability monitor (SDSM), a blackbody (BB), and a spectroradiometric calibration assembly (SRCA). This presentation briefly reviews MODIS instrument operation and various calibration and characterization activities, It demonstrates both the instrument and the OBC on-orbit performance and discusses lessons learned, particularly focusing on on-orbit changes in sensor responses, optics degradation, and major challenging issues. As expected, Terra and Aqua MODIS on-orbit performance and lessons learned will continue to benefit the operation and calibration of future sensors, such as NPP/JPSS VIIRS and GOES-R ABI.

Xiong, Xiaoxiong↗