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At least 1,711 records · Page 95

Mixed convection heat transfer in a differentially heated cavity with two rotating cylinders

Mixed convection heat transfer in a differentially heated cavity with two rotating cylinders was studied numerically for various pertinent parameters such as Richardson number, Reynolds number, non-dimensional rotation speed of the cylinder, and the location of the cylinders. The results from these simulations were validated using an open-source spectral element code, Nek5000. The results of this study were presented in terms of streamlines, isotherms, local and average Nusselt number, and temperature profiles. The results illustrated that the average Nusselt number depends strongly on the rotation speed of the cylinder, Reynolds number, and Richardson number. However, the average Nusselt number was found to be independent of the rotation speed at high Richardson number (Ri = 10). In addition, the direction of the rotation speed of the cylinders has a profound effect on the average Nusselt. Finally, the study illustrated that the magnitude and direction of the rotation speed of the cylinders have a significant effect on the flow pattern and isotherms.

42 ENGINEERING↗

An innovative and alternative approach toward gear fabrication

In this paper, we present the first demonstration of single-step gear manufacturing via an innovative in-situ friction stir forging approach. This novel process is a natural extension to the friction stir processing technique and relies on shear and normal stresses to form the complex shapes. Friction stir welding pin tool with shoulder is plunged at high revolutions per minute (rpm) into the sample to heat it to the desired temperature and enable plastic flow. Then, the tool is forged at high plunge rate to form the desired structurally-sound and defect free complex shapes. To better visualize the process the experiments are complemented by a 3D thermomechanically coupled, smoothed particle hydrodynamics (SPH) model to understand the material flow pattern both radially and through thickness in the gear teeth, plastic strain distribution, and temperature profile. We have demonstrated application of I-FSF to inherently poor formable AZ31 Mg, AA 7075-T6, and AA5083–10 vol% TiB 2 composite and fabricated 14-tooth spur gears from these materials with minimal farther machining. In conclusion, microstructure of the forged gears exhibited a directional material flow pattern due to the normal forging action and refinement of grains to 6–13 μm through dynamically recrystallization across the radial, through-thickness direction, which is in good agreement with the corresponding SPH simulation results.

42 ENGINEERING↗

Large eddy simulation of hydrogen piloted CH 4 /air premixed combustion with CO 2 dilution

Large eddy simulation (LES) of constant adiabatic temperature, hydrogen-piloted, turbulent lean premixed methane/air jet flames with varying amounts of CO 2 addition are reported. Constant adiabatic temperature is achieved by increasing the fuel flow rate slightly to account for the higher specific heat of CO 2 compared to N 2 . Such flames are relevant to low NOx gas turbines with high hydrogen content fuels and Exhaust Gas Recirculation (EGR). A newly designed burner called Piloted Axisymmetric Reactor Assisted Turbulent (PARAT) flame burner was utilized. The operating conditions in the experiment were selected to highlight the kinetic effects of CO 2 addition by matching the Reynolds numbers, Lewis numbers and adiabatic flame temperatures. The LES simulations utilize a finite rate chemistry solver with DRM19 combustion mechanism with adaptive zoning and a dynamic structure turbulence model. A five-level adaptive mesh refinement (AMR) improves the velocity and temperature gradient resolution. The LES predicts the experimentally observed increase in flame length with CO 2 levels caused by a decrease in the turbulent flame speed. The computational results also capture the experimentally observed departure from the thin flame limit and a collapse of the root mean square (RMS) versus mean temperature profiles for the three levels of CO 2 . The flame structure analysis illustrated super-equilibrium CO concentrations because of non-equilibrium chemistry effects caused by the external addition of CO 2 .

08 HYDROGEN↗

In-line monitoring of Li-ion battery electrode porosity and areal loading using active thermal scanning - modeling and initial experiment

This work focuses on a new technique called active thermal scanning for in-line monitoring of porosity and areal loading of Li-ion battery electrodes. In this technique a moving battery electrode is subjected to thermal excitation and the induced temperature rise is monitored using an infra-red camera. Static and dynamic experiments with speeds up to 1.5 m min -1 are performed on both cathodes and anodes and a combined micro- and macro-scale finite element thermal model of the system is developed. It is shown experimentally and through simulations that during thermal scanning the temperature profile generated in an electrode depends on both coating porosity (or area loading) and thickness. Here, it is concluded that by inverting this relation the porosity (or areal loading) can be determined, if thermal response and thickness are simultaneously measured.

25 ENERGY STORAGE↗

Crystal growth, electronic structure, and properties of Ni-substituted FeGa{sub 3}

Crystals of the Fe{sub 1−x}Ni{sub x}Ga{sub 3} limited solid solution (x<0.045) have been grown from gallium flux. We have explored the electronic structure as well as magnetic and thermoelectric properties of Fe{sub 0.975}Ni{sub 0.025}Ga{sub 3} in comparison with Fe{sub 0.95}Co{sub 0.05}Ga{sub 3}, following the rigid band approach and assuming that one Ni atom donates twice the number of electrons as one Co atom. However, important differences between the Co- and Ni-doped compounds are found below 620 K, which is the temperature of the metal-to-insulator transition for both compounds. We have found that Fe{sub 0.975}Ni{sub 0.025}Ga{sub 3} displays lower degree of spatial inhomogeneity on the local level and exhibits diamagnetic behavior with a broad shallow minimum in the magnetic susceptibility near 35 K, in sharp contrast with the Curie–Weiss paramagnetism of Fe{sub 0.95}Co{sub 0.05}Ga{sub 3}. Transport measurements have shown the maximum of the thermoelectric figure-of-merit ZT of 0.09 and 0.14 at 620 K for Fe{sub 0.975}Ni{sub 0.025}Ga{sub 3} and Fe{sub 0.95}Co{sub 0.05}Ga{sub 3}, respectively. - Graphical abstract: Crystals of Ni-substituted FeGa{sub 3} up to 8 mm long were grown from gallium flux (see Figure for the temperature profile and crystal shape) that allowed studying magnetic and thermoelectric properties of the title solid solution.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

The experimental study of the effect of microwave on the physical properties of multi-walled carbon nanotubes

Highlights: • We study the microwave effect on the multi-walled carbon nanotubes (MWCNTs). • We examine the non uniform heating effect on the physical structure of MWCNTs. • We examine the purification of MWCNTs by microwave. • We analyze the thermal characteristics of microwave treated MWCNTs. - Abstract: This paper reports the effect of microwave on the physical properties of multi-walled carbon nanotubes (MWCNTs) where different power levels of microwave were applied on MWCNTs in order to apprehend the effect of microwave on MWCNTs distinctly. A low energy ball milling in aqueous circumstance was also applied on both MWCNTs and microwave treated MWCNTs. Temperature profile, morphological analysis by field emission scanning electron microscopy (FESEM), defect analysis by Raman spectroscopy, thermal conductivity, thermal diffusivity as well as heat transfer coefficient enhancement ratio were studied which expose some strong witnesses of the effect of microwave on the both purification and dispersion properties of MWCNTs in base fluid distilled water. The highest thermal conductivity enhancement (6.06% at 40 °C) of MWCNTs based nanofluid is achieved by five minutes microwave treatment as well as wet grinding at 500 rpm for two hours.

36 MATERIALS SCIENCE↗

Enhancing the photothermal conversion efficiency of graphene oxide by doping with NaYF4: Yb, Er upconverting luminescent nanocomposites

Highlights: • An experimental setup of measuring the temperature profile was established. • A new calculating modeling of photothermal conversion efficiency was set up. • The photothermal conversion efficiency of GO could be enhanced by doping NaYF{sub 4}: Yb, Er and the mechanism is discussed. - Abstract: Graphene oxide/NaYF{sub 4}: Yb, Er nanocomposites have been synthesized via hydrothermal synthesis, in which spherical cubic phase NaYF{sub 4}: Yb, Er nanocrystals with uniformity are implanted onto the surface of graphene oxide (GO). Using a near infrared laser set to 980 nm, the light-to-heat energy transfer efficiency of GO/NaYF{sub 4}: Yb, Er is 13.9% higher than GO by itself, revealing that the photothermal conversion efficiency of GO could be enhanced by doping NaYF{sub 4}: Yb, Er nanocrystals. This phenomenon can be attributed to the energy transfer between the NaYF{sub 4}: Yb, Er nanocrystals to the energy receptor in the GO substrate.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Prediction of softening kinetics and recrystallization texture in non-isothermally annealed bulged tubes using CPFEM and CA models

A hierarchically coupled cellular automata (CA) model, crystal plasticity finite element method (CPFEM), and thermal finite element (FE) model is developed to predict the softening kinetics of the bulged steel tube during non-isothermal annealing. Through the developed model, the kinetics of softening mechanisms including static recovery (SRV) and static recrystallization (SRX), as well as the recrystallization texture are predicted. Later, the Johnson-Mehl-Avrami-Kohnogorov (JMAK) model based on the predicted SRX data is developed to interpret the recrystallization behavior of the material. To perform this study, diverse experimental tests including tube hydroforming (THF), annealing, uniaxial tensile test, hardness test, as well as microstructure observations through optical microscopy and Electron Backscatter Diffraction (EBSD) tests on steel tube are performed. The obtained experimental data are utilized to calibrate and verify the implemented CPFEM model for simulation of THF process, thermal FE model for prediction of the local temperature over annealing time, and CA algorithm for modeling of the softening kinetics and texture evolution throughout the annealing process. The study shows that the predicted deformation characteristics, softening kinetics, recrystallization texture and temperature profile during non-isothermal annealing are in good agreement with experimental data. During the annealing process, a total of four stages for the kinetics of softening mechanisms is observed: No softening; SRV only; SRV dominant; and SRX dominant. During the progress of SRX, the behavior of recrystallization is abruptly changed, confirming that two different mechanisms are controlling the kinetics of transformation.

36 MATERIALS SCIENCE↗

First modeling of strongly radiating WEST plasmas with SOLEDGE-EIRENE

We present first results of SOLEDGE-EIRENE modeling a strongly radiating plasma in the WEST tokamak. Using measurements from a reciprocating Langmuir probe we have determined the SOLEDGE input parameters, i.e. separatrix density at outboard midplane and radial transport coefficients typical of L-mode plasma. We have performed deuterium plasma simulations with presence of oxygen, injected from the core boundary into the simulation domain. The comparison between the radiated power measured from the bolometry in the divertor region and the one computed from SOLEDGE simulations seems to indicate a concentration of oxygen of about 2%. Moreover we have obtained good agreement between simulation results and experimental measurements on electron density and electron temperature profiles at the outer strike point. First qualitative analysis of spectroscopic synthetic diagnostic on D α signals is also presented.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Improving the modeling of near-wall interphase heat transfer in porous media models of Pebble Bed Reactors

Here, this work aims to improve capabilities for modeling localized effects in porous media models of Pebble Bed Reactors. The wall-channeling effect is the primary local phenomenon of interest in a PBR, where the presence of the reflector wall disrupts the pebble packing, causing the pebbles near the wall to pack less efficiently and creating large void regions. Accurate modeling of the near-wall region is important as it will affect core bypass flow and temperature predictions. Porous media models are commonly used for design scoping and plant-level simulations of PBRs. Although these models have some capabilities to model the near-wall region, the correlations that are available in porous media codes are often inaccurate when a multi-region model is used to discretize the near-wall region. This work employs a high-to-low analysis to study the accuracy of available interphase heat transfer closures. NekRS, a spectral element computational fluid dynamics code, is used to perform Large Eddy Simulations. These LES simulation results are compared to porous media model results from the Pronghorn porous media code. The friction term of the KTA drag closure is first improved, reducing the error in the prediction of the near-wall velocity from over 50% to less than 5%. This is combined with improvements to the form term from previous works to produce a drag closure that is capable of accurately modeling the wall-channeling effect across a variety of flow conditions. The Nusselt number predictions of several heat transfer correlations are compared to the high-fidelity results where it is found that the KTA heat transfer correlation is capable of accurately predicting the local Nusselt numbers that were determined in the high-fidelity simulation. Comparison of the radial solid temperature profiles, however, reveal discrepancies between NekRS and Pronghorn. It is discovered that the implementation of the interphase heat transfer coefficient that exists in many current porous media codes is not valid when local porosities are modeled. Instead, it is suggested that the interphase heat transfer coefficient should be dependent on the local porosity, the Nusselt number, and the local solid surface-to-volume ratio. Implementation of this change produces improvement in the agreement between the results obtained by NekRS and Pronghorn while using the KTA heat transfer correlation.

interphase heat transfer↗

Formation of deposits on the surfaces of superheaters and economisers of MSW incinerator plants

Highlights: Black-Right-Pointing-Pointer Composition of deposits depends on the temperature profile and boiler geometry. Black-Right-Pointing-Pointer The mineralogy of deposits defines critical and uncritical zones in the boiler. Black-Right-Pointing-Pointer Critical zones in boilers can be characterised by a classification systems. Black-Right-Pointing-Pointer Specific measures to enhance energy efficiency can be defined. - Abstract: Mineralogical and chemical investigations of deposits from superheaters and economisers from a MSWI plant in Mannheim, Germany, lead to a classification system which provides information about the most critical parameters leading to fouling and corrosion. With the help of this classification system parameters like the geometry of boilers and the waste input can be changed in order to prolong run times between revisions and enhance energy efficiency of MSWI plants.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

An experimental study on thermo-catalytic pyrolysis of plastic waste using a continuous pyrolyser

Highlights: • Thermo-catalytic pyrolysis of plastic waste in a bench scale continuous feed unit. • Utilizing RDC temperature profile to enhance oil product selectivity towards diesel. • Mesoporosity is a critical factor for coke deposition on catalyst. • Pelletised catalysts, not powder catalysts, provided higher selectivity towards diesel. - Abstract: A bench scale, two-stage, thermo-catalytic reactor equipped with a continuous feeding system was used to pyrolyse pure and waste plastics. Experiments using five zeolitic and clay-based catalysts of different forms (pellet and powders) and different plastic feedstocks – virgin HDPE, HDPE w1aste and mixed plastic waste (MPW) were compared to the control experiments – pyrolysis without catalyst. Results indicated that the two pelletized catalysts were the most promising for the conditions employed. Of these two, one with higher acidity and surface area was highly selective for the gasoline fraction (C{sub 5}–C{sub 11}) giving 80% from the total medium distillate conversion using virgin HDPE as feedstock. It also produced the least amount of olefins (17% for virgin HDPE, 4% for HDPE waste and 2% for MPW) and coke (<1% for virgin HDPE, 3% for HDPE waste and 5% for MPW), and the highest aromatics content (22% for virgin HDPE from un-distilled medium distillate, 5% for HDPE and 13% for MPW both from distilled medium distillate). The second pelletized catalyst exhibited high selectivity for the diesel fraction (C{sub 12}–C{sub 25}) giving 63% from the total medium distillate conversion using virgin HDPE as feedstock. The amount of coke deposited on the catalyst surface depended mainly on the mesopore volume, with less coke deposited as the mesopore volume increased. The variation in catalyst selectivity with acidity strength due to Lewis sites on the catalyst surface controls selectivity towards carbon chain length.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Controlled photo-discharge of dust in a complex plasma

One of the limitations in studying dusty plasmas is that many of the important properties of the dust (like the charge) are directly coupled to the surrounding plasma conditions rather than being determined independently. The application of high-intensity ultraviolet (UV) sources to generate discharging photoelectric currents may provide an avenue for developing methods of controlling dust charge. Careful selection of the parameters of the UV source and dust material may even allow for this to be accomplished with minimal perturbation of the background plasma. The Auburn Magnetized Plasma Research Laboratory (MPRL) has developed a ‘proof-of-concept’ experiment for this controlled photo-discharging of dust; a high-intensity, near-UV source was used to produce large changes in the equilibrium positions of lanthanum hexaboride ( $\textrm {LaB}_6$ ) particles suspended in an argon DC glow discharge with negligible changes in the potential, density and temperature profiles of the background plasma. The shifts in equilibrium position of the dust are consistent with a reduction in dust charge. Video analysis is used to quantify the changes in position, velocity and acceleration of a test particle under the influence of the UV and Langmuir probes are used to measure the effects on the plasma.

Physics↗

Photothermal Atomic Force Microscopy Coupled with Infrared Spectroscopy (AFM-IR) Analysis of High Extinction Coefficient Materials: A Case Study with Silica and Silicate Glasses

Photothermal atomic force microscopy coupled with infrared spectroscopy (AFM-IR) brings significant value as a spatially resolved surface analysis technique for disordered oxide materials such as glasses, but additional development and fundamental understanding of governing principles is needed to interpret AFM-IR spectra, since the existing theory described for organic materials does not work for materials with high extinction coefficients for infrared (IR) absorption. This paper describes theoretical calculation of a transient temperature profile inside the IR-absorbing material considering IR refraction at the interface as well as IR adsorption and heat transfer inside the sample. Furthermore, this calculation explains the differences in peak positions and amplitudes of AFM-IR spectra from those of specular reflectance and extinction coefficient spectra. It also addresses the information depth of the AFM-IR characterization of bulk materials. AFM-IR applied to silica and silicate glass surfaces has demonstrated novel capability of characterizing subsurface structural changes and surface heterogeneity due to mechanical stresses from physical contacts, as well as chemical alterations manifested in surface layers through aqueous corrosion.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Controlling the Vapor Transport Crystal Growth of Hg 3 Se 2 I 2 Hard Radiation Detector Using Organic Polymer

The chalcohalide compound Hg 3 Se 2 I 2 with a defect anti-perovskite structure has been demonstrated to be a promising semiconductor for room temperature X- and gamma-ray detection. In this work, we use transport agents during the vapor growth of Hg 3 Se 2 I 2 crystals under gradient temperature profiles to dramatically improve the size and yield of Hg 3 Se 2 I 2 single crystals. Various growth conditions with combinations of organic polymer (polyethylene) with elemental Hg, Se, or 12 are compared. The largest single crystals (with size up to 7 x 5 x 3.5 mm 3 ) were obtained using both polyethylene and excess I-2 as the transport agents. The as-prepared detector devices based on these crystals have excellent photo response to a series of radiation sources, including low flux X-ray source, alpha particles, and gamma-rays. The X-ray induced photocurrent of Hg 3 Se 2 I 2 detectors is 3 orders of magnitude higher than the dark current, indicating excellent X-ray photosensitivity. Under Am-241 alpha particle source (5.5 MeV), the best energy resolution obtained is similar to 8.1%. The Hg 3 Se 2 I 2 device also shows improved detector performance under Co-57 and Cs-137 gamma-ray sources. The improved crystal growth and detector performance using this polymer additive during the vapor transport process further confirms the great potential for the development of Hg 3 Se 2 I 2 for radiation detection.

36 MATERIALS SCIENCE↗

Rate-Based Absorption Modeling for Postcombustion CO 2 Capture with Additively Manufactured Structured Packing

Carbon capture using amine-based solvents in an absorption process is a leading candidate for reducing greenhouse gas emissions in industrial flue gas streams. To reduce operating costs and associated parasitic energy of these processes, process intensification utilizing additively manufactured structured packing has emerged as a new technology to manage exothermic reactions during absorption while improving CO 2 capture. A rate-based model framework has been developed for these novel packings that incorporates the mass and heat transfer phenomena for amine-based absorption of CO 2 . The rate-based model framework is first benchmarked using available solubility data and pilot plant data for aqueous monoethanolamine. The model validation shows accurate prediction of both CO 2 equilibrium partial pressures and ion speciation for solubility data as well as CO 2 capture, temperature profile, and solvent composition for pilot plant data in the absorption column. The model framework is then applied toward predicting the CO 2 capture performance of additively manufactured structured packing. Simulations agree with experimental data in predicting the CO 2 capture and the capture performance increase due to cooling within the structured packing device. Finally, advantages of this rate-based model framework are the utilization of correlations that may predict mass transfer and heat transfer coefficients of the packing based on the geometric properties of the device and the implementation of the model framework in open-source programming.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Numerical Analysis of Experiments on Thermally Induced Dissociation of Methane Hydrates in Porous Media

Numerical simulation is essential for the prediction and evaluation of hydrocarbon reservoir performance. Numerical simulators developed for the description of the behavior of hydrates under production and the corresponding flow of fluids and heat accounting for all known processes are powerful, but they need validation through comparison to field or experimental data in order to instill confidence in their predictions. In this study, we analyze by means of numerical simulation the results of an experiment of methane hydrate dissociation by thermal stimulation in unconsolidated porous media heated through the vessel walls. The physics captured by the model include multicomponent heat and mass transfer, multiphase flow through porous media, and the phase behavior of the CH 4 + H 2 O system involved in methane hydrate formation and dissociation. The set of governing equations consists of the mass and energy conservation equations coupled with constitutive relationships, i.e., the dissolution of gas in H 2 O, relative permeability and capillary pressure models, composite thermal conductivity models, and methane hydrate phase equilibria. The model geometry describes accurately the hydrate reactor used in a recent experimental study investigating methane hydrate dissociation behavior [Chong et. al. Appl. Energy 2016, 177, 409-421]. The cumulative gas production is estimated and validated against three tests of experimental data involving different boundary temperatures, showing a good agreement between observations and numerical predictions. The predicted evolution of the spatial distributions of different phases over time shows that hydrate dissociation progresses inward from the reactor boundary to the center, methane gas accumulates to the top of the reactor because of buoyancy, and water migrates down to the bottom of the reactor because of gravity. A sharp hydrate dissociation front is predicted, and the estimated location of hydrate dissociation front suggests a linear relationship with the square root of time. A sensitivity analysis on the thermal conductivity of sand under fully saturated conditions is conducted to elucidate its effect on the gas production behavior. In addition, the energy efficiency ratio computed from the simulation of this boundary-wall heating technique varies from 14.0 to 16.2. Deviations between observations and predictions of the evolution of the temperature profile are attributed to initial heterogeneous distribution of the hydrate phase in the hydrate reactor.

42 ENGINEERING↗