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At least 1,711 records · Page 95

Evaluation of Suitability of Selected Set of Coal Plant Sites for Repowering with Small Modular Reactors

This report summarizes the approach that ORNL developed for screening a sample set of small coal stations for possible repowering with SMRs; the methodology employed, including spatial modeling; and initial results for these sample plants. The objective in conducting this type of siting evaluation is to demonstrate the capability to characterize specific sample coal plant sites to identify any particular issues associated with repowering existing coal stations with SMRs using OR-SAGE; it is not intended to be a definitive assessment per se as to the absolute suitability of any particular site.

Coal↗

Evaluation of Suitability of Selected Set of Department of Defense Military Bases and Department of Energy Facilities for Siting a Small Modular Reactor

This report summarizes the approach that ORNL developed for screening a sample set of US Department of Defense (DOD) military base sites and DOE sites for possible powering with an SMR; the methodology employed, including spatial modeling; and initial results for several sample sites. The objective in conducting this type of siting evaluation is demonstrate the capability to characterize specific DOD and DOE sites to identify any particular issues associated with powering the sites with an SMR using OR-SAGE; it is not intended to be a definitive assessment per se as to the absolute suitability of any particular site.

small modular reactor↗

Critical Configuration and Physics Measurements for Assemblies of U(93.15)O 2 Fuel Rods (1.506-cm Pitch)

A series of critical experiments were completed from 1962–1965 at Oak Ridge National Laboratory’s (ORNL’s) Critical Experiments Facility (CEF) in support of the Medium-Power Reactor Experiments (MPRE) program. In the late 1950s, efforts were made to study “power plants for the production of electrical power in space vehicles.”(a) The MPRE program was a part of those efforts and studied the feasibility of a stainless-steel system, boiling potassium 1 MW(t), or about 140 kW(e), reactor. The program was carried out in [fiscal years] 1964, 1965, and 1966. A summary of the program’s effort was compiled in 1967.a The delayed critical experiments were a mockup of a small, potassium-cooled space power reactor for validation of reactor calculations and reactor physics methods. Initial experiments, performed in November and December of 1962, consisted of a core of unmoderated stainless-steel tubes, each containing 26 UO 2 fuel pellets, surrounded by a graphite reflector. Measurements were performed to determine critical reflector arrangements, relative fission-rate distributions, and cadmium ratio distributions. Subsequent experiments used beryllium reflectors and also measured the reactivity for various materials placed in the core. “The [assemblies were built] on [a] vertical assembly machine so that the movable part was the core and bottom reflector” (see Reference 1). The experiment studied in this evaluation was the second of the series and had the fuel rods in a 1.506-cm-triangular pitch. One critical configuration was found (see Reference 3). Once the critical configuration had been achieved, various measurements of reactivity, relative axial and radial activation rates of 235U,bc and cadmium ratios were performed. The cadmium ratio, reactivity, and activation rate measurements performed on the critical configuration are described in Sections 1.3, 1.4, and 1.7, respectively.

1.506-cm pitch↗

Application of Wear-Resistant, NanoComposite Coatings Produced from Iron-Based Glassy Powders

The innovative iron-based amorphous alloy powders and the high heating and cooling rates associated with infrared and laser technologies at ORNL allow for the production of nanostructured coatings and bulk nano-crystalline materials via devitrification. The ability to engineer mechanically-superior formations, and “dial-in” desired nano-structures is possible. Previous work demonstrated in-field testing of laser fused nanocrystalline coatings on full-sized disc cutters used on tunnel boring machines, which resulted in a 20% or better improvement in wear resistance in the most aggressive of wear conditions. The current project demonstrated that standard, high yield, low-cost, scalable processes are available for incorporating nano-sized, complex metal boron-carbides (CMBCs) into metal matrix coatings and the ability to produce nanocomposites in bulk form for heavy machinery applications.

Peter, William H.↗

Magnetic Processing of Steel Strip and Next Generation Alloys

High magnetic field processing was applied in two separate process configurations. In the first configuration, a laboratory-scale continuous razor blade processing line incorporating ORNL’s ambient temperature high magnetic field technology for increased energy efficiency and material performance enhancement was successfully demonstrated during the project. This facility simulated a critical portion of a high temperature heat-treatment razor blade material processing line and demonstrated that a costly and energy inefficient cryogenic cooling processing to control retained austenite (RA) could be eliminated with an ambient temperature magnetic process. Magnetic processing resulted in improved process energy efficiency, reduced microstructural variability in the final product, and higher hardness for better performance than currently employed cryogenic commercial processing. Therefore, from both a technical and cost benefit perspective, high magnetic field processing incorporated into a razor strip production line was shown to be a technically-feasible, commercially-viable approach to making a superior blade razor product.

Ludtka, Gerard Michael↗

Interoperable Technologies for Advanced Petascale Simulations

Our final report on the accomplishments of ITAPS at Stony Brook during period covered by the research award includes component service, interface service and applications. On the component service, we have designed and implemented a robust functionality for the Lagrangian tracking of dynamic interface. We have migrated the hyperbolic, parabolic and elliptic solver from stage-wise second order toward global second order schemes. We have implemented high order coupling between interface propagation and interior PDE solvers. On the interface service, we have constructed the FronTier application programer's interface (API) and its manual page using doxygen. We installed the FronTier functional interface to conform with the ITAPS specifications, especially the iMesh and iMeshP interfaces. On applications, we have implemented deposition and dissolution models with flow and implemented the two-reactant model for a more realistic precipitation at the pore level and its coupling with Darcy level model. We have continued our support to the study of fluid mixing problem for problems in inertial confinement fusion. We have continued our support to the MHD model and its application to plasma liner implosion in fusion confinement. We have simulated a step in the reprocessing and separation of spent fuels from nuclear power plant fuel rods. We have implemented the fluid-structure interaction for 3D windmill and parachute simulations. We have continued our collaboration with PNNL, BNL, LANL, ORNL, and other SciDAC institutions.

97 MATHEMATICS AND COMPUTING↗

MCNP6™ Release 1.0: Creating and Testing the Code Distribution

This report documents the preparations for and testing of the production release of MCNP6™ through RSICC at ORNL. It addresses tests on supported operating systems (Linux, MacOSX, Windows) with the supported compilers (Intel, Portland Group International, PathsScale and gfortran). Verification and Validation test results are documented elsewhere. This report does not address in detail the overall packaging of the distribution. Specifically, it does not address the nuclear and atomic data collection, the other included software packages (MCNP5 and MCNPX) and the collection of reference documents.

07 ISOTOPE AND RADIATION SOURCES↗

Advanced Fuels Campaign Cladding & Coatings Meeting Summary

The Fuel Cycle Research and Development (FCRD) Advanced Fuels Campaign (AFC) organized a Cladding and Coatings operational meeting February 12-13, 2013, at Oak Ridge National Laboratory (ORNL). Representatives from the U.S. Department of Energy (DOE), national laboratories, industry, and universities attended the two-day meeting. The purpose of the meeting was to discuss advanced cladding and cladding coating research and development (R&D); review experimental testing capabilities for assessing accident tolerant fuels; and review industry/university plans and experience in light water reactor (LWR) cladding and coating R&D.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

CASL Institutional Computing Report, Calendar Year 2012

CASL, the Consortium for Advanced Simulation of Light water reactors (or LWRs) is a multi-institutional, $22-25M per year, 5-year project lead by Oak Ridge National Laboratory. This project is one of DOE’s Energy Innovation Hubs and started late in the last quarter of FY10. As part of this joint work with 10 different institutions, senior LANL management agreed to provide 10% of all Institutional Computing resources at Los Alamos to the project for the life of the project. This is part of an in-kind institutional contribution LANL is making to the CASL effort. Similar contributions have been made by all national laboratory partners in CASL (ORNL, LANL, INL, and SNL)1. CASL is a highly visible and extremely valuable project for Los Alamos, with line of sight visibility and attention from the Secretary of Energy and high-impact results delivered to the nuclear energy industry. It is considered to be a model for such large programs with multiple partners, as well as a model for future simulation hubs defined by DOE. At the time of this writing, LANL leads three areas in the project. Thermal Hydraulics Methods (THM, Mark Christon, CCS-2), Materials Optimization and Performance (MPO, Chris Stanek, MST-8), and Validation and Uncertainty Quantification (VUQ, Brian Williams, CCS-6). This report summarizes the use of Institutional Computing (IC) resources by the CASL project, for calendar year 2013.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Investigation into the Rate of Trioctylamine Partitioning into the MCU Aqueous Phases

The Savannah River National Laboratory (SRNL) has examined the issue of trioctylamine (TOA) losses at the Modular Caustic-Side Solvent Extraction Unit (MCU) solvent. For this study, SRNL used partitioning and radiolysis data from the Oak Ridge National Laboratory (ORNL) as well as actual MCU operational data. From the radiolysis data, SRNL prepared a model on the rate of TOA degradation. From the combined sets of data, SRNL has calculated the largest possible value of TOA (although this value is not credible) in the Strip Effluent (SE) and also calculated two different conservative, more realistic values for TOA in the SE. Even under conservative assumptions, such as all of the TOA losses partitioning solely into the Strip Effluent (SE), the MCU operational data suggests that the maximum realistic TOA concentration in the SE is < 0.6 mg/L. Furthermore, from understanding the chemical differences between the old and new strip solutions, SRNL does not believe that the TOA will deplete from the blended BOBCalixC6 – Next Generation Solvent (NGS-MCU) at a rate higher than previously experienced. Finally, SRNL recommends pursuing analytical development of a method for TOA with a superior precision compared to the current method. However, as the TOA in the blended solvent will continuously decline during MCU operations, further improvements in the development of the understanding of TOA losses may not be cost effective.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Summary of Plutonium-238 Production Alternatives Analysis (Final Report)

The Team implemented a two-phase evaluation process. During the first phase, a wide variety of past and new candidate facilities and processing methods were assessed against the criteria established by DOE for this assessment. Any system or system element selected for consideration as an alternative within the project to reestablish domestic production of Pu-238 must meet the following minimum criteria: Any required source material must be readily available in the United States, without requiring the development of reprocessing technologies or investments in systems to separate material from identified sources. It must be cost, schedule, and risk competitive with existing baseline technology. Any identified facilities required to support the concept must be available to the program for the entire project life cycle (notionally 35 years, unless the concept is so novel as to require a shorter duration). It must present a solution that can generate at least 1.5 Kg of Pu-238 oxide per year, for at least 35 years. It must present a low-risk, near-term solution to the National Aeronautics and Space Administration’s urgent mission need. DOE has implemented this requirement by eliminating from project consideration any alternative with key technologies at less than Technology Readiness Level 5. The Team evaluated the options meeting these criteria using a more detailed assessment of the reasonable facility variations and compared them to the preferred option, which consists of target irradiation at the Advanced Test Reactor (ATR) and the High Flux Isotope Reactor (HFIR), target fabrication and chemical separations processing at the ORNL Radiochemical Engineering Development Center, and neptunium 237 storage at the Materials and Fuels Complex at INL. This preferred option is consistent with the Records of Decision from the earlier National Environmental Policy Act (NEPA) documentation

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Compatibility Study for Plastic, Elastomeric, and Metallic Fueling Infrastructure Materials Exposed to Aggressive Formulations of Isobutanol-blended Gasoline

The Energy Independence and Security Act (EISA) of 2007 is an omnibus energy policy law designed to move the United States toward greater energy security and independence. A key provision of EISA is the Renewable Fuel Standard (RFS), which requires the nation to use 36 billion gallons per year (BGPY) of renewable fuel in vehicles by 2022. Ethanol is the most widely used renewable fuel, and increasing the allowable ethanol content from 10% to 15% is expected to push renewable fuel consumption to as much as 21 BGPY. Therefore, a large portion of the 36 billion gallon requirement can be met by increasing the ethanol content in gasoline to 15%. However, raising the ethanol content to 15%, by itself, will still not fully meet the RSF requirement, and concerns have been raised that this increase in ethanol may not be entirely compatible with current and legacy materials used in standard gasoline fueling systems. In the summer of 2008, the U.S. Department of Energy (DOE) recognized the need to assess the impact of intermediate blends of ethanol on the fueling infrastructure, specifically those systems located at the fueling station. A short time later (March 2009), Growth Energy (a coalition of ethanol producers and supporters) requested a waiver from the U.S. Environmental Protection Agency (EPA) to allow the use of 15% ethanol in gasoline. In 1981 the EPA approved a waiver (known as the OCTAMIX waiver) that allowed other alcohol types (such as methanol) to be blended with gasoline as long as the resulting fuel blend was substantially similar to gasoline. Another requirement is that the fuel oxygen content cannot exceed 3.7 wt %. Currently, this requirement limits ethanol in gasoline to 10 vol %. The corresponding oxygen equivalent for isobutanol is 16 vol %; therefore, isobutanol offers a pathway towards meeting the RFS requirement by allowing greater biofuel usage than can be achieved by ethanol alone. In fact, the United States has already hit the “blend wall” for ethanol, the point at which virtually all gasoline sold is E10 and no remaining market is left for ethanol, meaning that the country cannot substantially increase ethanol usage unless the EPA allows for higher levels of ethanol or until E85 use is expanded significantly. Butamax Advanced Biofuels, LLC has developed proprietary technologies to convert corn into isobutanol. Much of the infrastructure already existing at ethanol plants can be readily converted to produce isobutanol instead. The focus of this investigation was to compare the compatibility of fueling infrastructure materials (such as elastomers, plastics, and metals) to test fuels representing E10 and E15 and their corresponding oxygen equivalents with isobutanol (iBu16 and iBu24). Butamax sponsored a research project at Oak Ridge National Laboratory (ORNL) to perform empirical studies using aggressive fuel formulations representing 16 and 24% isobutanol. The results contained within this report include a solubility analysis for each material type and fuel formulation and empirical results for elastomers, plastics, and metals. Data obtained from the preceding ethanol compatibility studies on these materials are included for additional interpretation and summary.

Kass, Michael D.↗

In-Situ Statistical Analysis of Autotune Simulation Data using Graphical Processing Units

Developing accurate building energy simulation models to assist energy efficiency at speed and scale is one of the research goals of the Whole-Building and Community Integration group, which is a part of Building Technologies Research and Integration Center (BTRIC) at Oak Ridge National Laboratory (ORNL). The aim of the Autotune project is to speed up the automated calibration of building energy models to match measured utility or sensor data. The workflow of this project takes input parameters and runs EnergyPlus simulations on Oak Ridge Leadership Computing Facility’s (OLCF) computing resources such as Titan, the world’s second fastest supercomputer. Multiple simulations run in parallel on nodes having 16 processors each and a Graphics Processing Unit (GPU). Each node produces a 5.7 GB output file comprising 256 files from 64 simulations. Four types of output data covering monthly, daily, hourly, and 15- minute time steps for each annual simulation is produced. A total of 270TB+ of data has been produced. In this project, the simulation data is statistically analyzed in-situ using GPUs while annual simulations are being computed on the traditional processors. Titan, with its recent addition of 18,688 Compute Unified Device Architecture (CUDA) capable NVIDIA GPUs, has greatly extended its capability for massively parallel data processing. CUDA is used along with C/MPI to calculate statistical metrics such as sum, mean, variance, and standard deviation leveraging GPU acceleration. The workflow developed in this project produces statistical summaries of the data which reduces by multiple orders of magnitude the time and amount of data that needs to be stored. These statistical capabilities are anticipated to be useful for sensitivity analysis of EnergyPlus simulations

accelerators↗

Integration of Uncertainty Quantification Tool (LANL12-RS-012J)

The purpose of this project was to implement a nonlinear uncertainty quantification algorithm into the Los Alamos National Laboratory (LANL) inverse analysis code INVERSE. This project is a collaboration with Oak Ridge National Laboratory (ORNL), which was the lead laboratory; their part is project ORNL12-RS-012L. This document, LANL’s deliverable for FY13, is a summary of the testing that we did.

42 ENGINEERING↗

DOE Building America Technology and Energy Savings Analysis of Two 2,721 ft 2 Homes in a Mixed Humid Climate

The ZEBRAlliance is an opportunity to accelerate progress toward DOE’s goal of maximizing cost-effective energy efficiency by investing in a highly leveraged, focused effort to test new high-efficiency components emerging from Oak Ridge National Laboratory’s (ORNL) Cooperative Research and Development Agreement (CRADA) partners and others. The Alliance integrated efficient components into the construction of four research houses that will be used as test markets to gauge the success of the components and houses. These four research houses are expected to be the first houses used to field-test several newly emerging products such as the ClimateMaster ground-source integrated heat pump. When these new components are proven, they will become available to serve regional and national homebuilding markets. Some of these products will impact existing housing retrofit markets as well as new construction. These four houses demonstrate different strategies for saving energy, but all are about 55-60% more efficient than traditional new construction (based on third party certified HERS evaluations). After the research period, the houses will be sold to interested home buyers. The outcome will contribute to efforts by TVA to defer 1,400 MW of new electricity generation and reduce growth in energy consumption by 4.3 million MWh per year by 2012, and in the longer term, to transform how homes are built and retrofitted for improved energy efficiency in the Tennessee Valley.

Jackson, Roderick K.↗

Methodology for Mechanical Property Testing on Fuel Cladding Using an Expanded Plug Wedge Test

To determine the tensile properties of irradiated fuel cladding in a hot cell, a simple test was developed at ORNL and is described fully in US Patent Application 20060070455, Expanded plug method for developing circumferential mechanical properties of tubular materials. This method is designed for testing fuel rod cladding ductility in a hot cell utilizing an expandable plug to stretch a small ring of irradiated cladding material. The specimen strain is determined using the measured diametrical expansion of the ring. This method removes many complexities associated with specimen preparation and testing. The advantages are the simplicity of measuring the test component assembly in the hot cell and the direct measurement of specimen strain. It was also found that cladding strength could be determined from the test results. The basic approach of this test method is to apply an axial compressive load to a cylindrical plug of polyurethane (or other materials) fitted inside a short ring of the test material to achieve radial expansion of the specimen. The diameter increase of the specimen is used to calculate the circumferential strain accrued during the test. The other two basic measurements are total applied load and amount of plug compression (extension). A simple procedure is used to convert the load circumferential strain data from the ring tests into material pseudo-stress-strain curves. However, several deficiencies exist in this expanded-plug loading ring test, which will impact accuracy of test results and introduce potential shear failure of the specimen due to inherited large axial compressive stress from the expansion plug test. First of all, the highly non-uniform stress and strain distribution resulted in the gage section of the clad. To ensure reliable testing and test repeatability, the potential for highly non-uniform stress distribution or displacement/strain deformation has to be eliminated at the gage section of the specimen. Second, significant compressive stresses were induced by clad bending deformation due to a clad bulging effect (or the barreling effect). The barreling effect caused very large localized shear stress in the clad and left testing material at a high risk of shear failure. The above combined effects will result in highly non-conservative predictions both in strength and ductility of the tested clad, and the associated mechanical properties as well. To overcome/mitigate the mentioned deficiencies associated with the current expansion plug test, systematic studies have been conducted. Through detailed parameter investigation on specific geometry designs, careful filtering of material for the expansion plug, as well as adding newly designed parts to the testing system, a method to reconcile the potential non-conservatism embedded in the expansion plug test system has been discovered. A modified expansion plug testing protocol has been developed based on the method. In order to closely resemble thin-wall theory, a general procedure was also developed to determine the hoop stress $\sigma_\theta$ in the tested ring specimen. A scaling factor called $\chi$-factor is defined to correlate the ring load F ring into hoop stress $\sigma_\theta$, and written as $\sigma_\theta = \chi \frac{F_{ring}} {tl}$. The generated stress-strain curve agrees very well with tensile test data in both the elastic and plastic regions.

expansion plug test↗

Improved Processing of High Alloy Steels for Wear Components in Energy Generation Systems, Transportation and Manufacturing Systems

Oak Ridge National Laboratory (ORNL), in Partnership with Avure Technologies Inc. and Carpenter Technology Corporation, explored methods to improve durability of steels considered essential to bearings in wind turbine applications by using hot isostatic pressing of steel alloy powders as a manufacturing method. The objective of the project was to evaluate the wear mechanism of selected high alloy tool steels, 440C, 440XH, and M62, fabricated by powder metallurgy (PM) techniques via the hot isostatic press (HIP) process, and compare these results to two conventionally produced wrought alloys, 52100 and M50. Samples from the five candidate metals were characterized microstructurally via optical and scanning microscopy methods. A micro-pit wear testing machine was purchased and used to simulate bearing loads in a wind turbine gear box The candidate samples were subsequently heat treated in accordance with industrial protocols and machined into wear test specimens suitable for the micro-pit wear testing machine. Wear testing produced surfaces that were subsequently analyzed for wear and damage using both optical microscopy and scanning electron microscopy methods. Optimized rolling-sliding experiments with a relatively small slip ratio (5%) and higher load (650N) exhibited signs of abrasive wear on all specimens, but not all specimens had the same degree of micro-pitting damage. The conventional wrought 52100 steel had the most severe micro-pitting, consisting of distorted craters, many of which were connected by micro-cracks. Cross-sectional examination showed multiple micro-cracks extending into the alloy microstructure from the same pit. The depth of the cracks was several times the depth of the micro-pit. Type 440XH had the least amount of micro-pitting damage under similar test conditions. Micro-pits on 440HX were more localized and the micro-cracks associated with them tended to avoid carbides during propagation. Abrasive processes were observed on all the test specimens and were produced by debris from mico-pitting. The combination of micro-pitting in conjunction with abrasive processes could work together to worsen the surface damage, diminishing bearing service life. The results suggest that there is a potential advantage of PM consolidated high alloy tool steels, such as 440XH produced via hot isostatic pressing to better resist micro-pitting when compared to other alloy types and wrought processing methods.

Peter, William H.↗

Summary Report: Development of a New ASTM Standard Test Method for Phase Change Materials

An ASTM International task group was formed with representatives from research organizations, PCM and insulation manufacturers, testing laboratories, etc., to develop an ASTM standard test method, using a heat flow meter apparatus (HFMA), to make heat-flow measurements under prescribed dynamic, or non steady-state, conditions. The HFMA is typically used for measuring steady-state thermal transmission properties of materials, following ASTM C518. The new ‘dynamic’ test method is based on a modification of the C518 test method, for measuring volumetric specific heat of regular (i.e. with no PCM) thermal insulation materials. The proposed test method describes the methodology for using a HFMA for measuring thermal storage properties of phase change materials and products. It requires the measurement of non-steady-state heat flow into or out of a flat slab specimen to determine the stored energy (i.e. enthalpy) change as a function of temperature. In particular, this test method is intended to measure the sensible and latent heat storage capacity of products incorporating phase-change materials (PCM). The thermal storage capacity of a PCM is well defined via four parameters: specific heats of both solid and liquid phases, phase change temperature(s) and phase change enthalpy. This report provides brief summaries of the proposed standard test method and the standard development related activities at Oak Ridge National Laboratory (ORNL) during fiscal year 2013 (FY13). The draft standard document is also provided as an appendix.

dynamic testing↗