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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,711 records · Page 95
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Characterization of microtexture of 316L stainless steel fiber after multi-pass drawing by electron backscatter diffraction

Highlights: • Three crystalline phases, γ, α′, and σ, in 316L stainless steel fibers are observed by XRD. • Strain-induced martensite and two types of twin boundaries are formed in drawn fibers. • The twin boundary generation is nucleate at high angle grain boundaries and then bulge into the {112}<111> grain. • A route of the formation mechanism of deformation twins was analyzed by EBSD. - Abstract: The microstructure and microtexture of 316L stainless steel fibers (SSFs) after multi-pass cold drawing with intermediate heat treatment were investigated in this study. The crystalline phases of SSFs were identified and quantified using X-ray diffraction (XRD) analysis. Grain orientation and boundary characterization in the mantle and core regions of drawing direction (DD) were analyzed through electron backscatter diffraction (EBSD). The coincident site lattice approach provides beneficial information for defining twin boundary and analyzing the orientation relationship between neighboring grains on the Σ3 segment. Three crystalline phases, γ, α, and σ, could be seen in XRD profiles. The formation mechanism of deformation twins was found, and two types of twin boundaries were observed in the drawn fibers by EBSD. The twin boundary generated between a {112}<111> grain and a <100>//DD grain is believed to nucleate at a high-angle grain boundary and then bulge into the copper grain.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Electrospun Nafion/PVDF single-fiber blended membranes for regenerative H 2 /Br 2 fuel cells

Nafion® perfluorosulfonic acid (PFSA) and poly(vinylidene fluoride) (PVDF) were electrospun simultaneously as a polymer solution mixture using a single needle spinneret. The nanofiber morphology was highly unusual, with bundled 2–5 nm fibril strands of Nafion and PVDF aligned along the fiber axis. Membranes were made from fiber mats by a simple hot-pressing step, followed by thermal annealing, where the fibril morphology of Nafion and PVDF in the original nanofibers was retained in the membrane. The PVDF component in the final membrane served three roles, as an electrospinning carrier polymer for PFSA, a mechanical reinforcement, and a hydrophobic (uncharged) component to limit PFSA ionomer swelling. A series of single-fiber membranes with Nafion/PVDF contents ranging from 40/60 to 90/10 wt%/wt% were prepared, characterized, and evaluated for use in a regenerative hydrogen/bromine fuel cell. As anticipated, there was a decrease in proton conductivity, water/electrolyte swelling, and Br 2 /Br 3 - permeability with increasing PVDF content. Membrane conductivity was lower than expected based on the weight fraction of PVDF, due presumably to an unusually large fraction of highly structured water. Nevertheless, a single-fiber Nafion/PVDF membrane with a thickness of 18 µm and an 80/20 wt%/wt% Nafion/PVDF composition performed well in a H 2 /Br 2 regenerative fuel cell due to a combination of low area-specific resistance and low Br 2 /Br 3 - crossover. Thus, with an electrolyte containing 0.9 M Br 2 in 1.0 M HBr, the maximum power output was 46% higher than that with a Nafion 212 membrane (1.31 vs. 0.90 W/cm 2 ).

42 ENGINEERING↗
DOE OSTI2021

Evaluating sealability of blended smart polymer and fiber additive for geothermal drilling with the effect of fracture opening size

Geothermal formations often contain extensive fracture networks. These fracture networks contribute to the significant loss of drilling fluids during geothermal drilling. Multiple loss circulation materials (LCM) such as fiber, granules, and pills have been proposed to tackle this problem but with only limited success. Recent advances in materials science have led to the development of thermoset shape memory polymers (SMP) to address the lost circulation problem. In this paper, we evaluate a thermoset SMP performance in sealing near wellbore fractures of different sizes in geothermal wells. The SMP performance was assessed using granite disks and cylindrical granite cores having fracture sizes of 1000 μm and 3000 μm. A static filtration test was performed using cedar fiber, CaCO 3 , and SMP. Results showed cedar fiber performed better than the CaCO 3 ., reducing fluid loss by 89% and improving sealing pressure by 200 psi. A novel dynamic testing unit that allows for high-temperature testing under flowing conditions was used in this study. The analysis showed that 3% by weight SMP and fiber blends could bridge and plug the 1000 μm fracture. For a larger fracture of 3000 μm width, there was a need to increase the weight concentration of the SMP to 6% to plug the fracture opening effectively. We showed the influence of key parameters such as the type of LCM, concentration, and particle size distribution in optimizing the performance of drilling fluid loss treatment.

02 PETROLEUM↗
DOE OSTI2026

Ambient-Pressure Chemical Recycling of Thermoset Carbon Fiber-Reinforced Polymers via Low-Temperature Solvolysis: Techno-Economic and Life-Cycle Assessment

Carbon fiber-reinforced polymer (CFRP) waste is rapidly accumulating, with global volumes projected to exceed 500,000 tons annually by 2050. Virgin carbon fiber production is extremely energy- and cost-intensive, and growing demand has intensified supply-chain vulnerabilities associated with precursor availability and reliance on critical materials. Scalable recycling technologies therefore offer not only environmental benefits but also opportunities to reduce material costs and strengthen domestic composite supply chains. This study introduces an efficient, mild chemical recycling method for epoxy-amine CFRPs, utilizing acetic acid (80 wt%) and zinc acetate (1 wt%) at atmospheric pressure and low temperature (~110 °C). The solvolysis process preserves residual resin (~40%) on recycled carbon fibers (rCF), enhancing interfacial bonding in remanufactured composite materials. Recycled fibers retain ~90% of their mechanical properties, and recovered oligomers show potential for reuse in epoxy formulations, supporting material circularity. Techno-economic analysis (TEA) and life-cycle assessment (LCA) confirm the scalability and sustainability of this process.

Recycling CFRP↗
DOE OSTI2015

Synthesis of Naphthalimidedioxime Ligand-Containing Fibers for Uranium Adsorption from Seawater

Uranium exists as uranyl carbonates (primarily as [UO2(CO3)3]4-) at a low concentration of 3.3 ppb, in seawater. Due to the ocean's vast volume, the total amount of uranium in seawater has been estimated at 4.5 billion tons or nearly 1000 times more than land-based resources. This large surplus provides attractive solution to supply nuclear fuel feeds in future. However, the presence of a variety of competing metal ions and the low concentration of uranium in seawater make the extraction of uranium from seawater challenging. The goal of this work is to develop adsorbent fibers that can recover uranium from the slightly alkaline (pH 8.0 - 8.3) seawater. In this process, radiation-induced graft polymerization (RIGP) is used where fibers are prepared by irradiating and treating polyethylene (PE) with different bulk ratios of vinyl benzyl chloride (VBC) and methacrylic acid (MAA) or itaconic acid. Furthermore, chemical modifications of these fibers were performed via two step processes, where novel bisimidoxime ligands are incorporated into fibers. These ligands contain imidedioxime, which is known to be a uranium-philic functionality. Also, the core structures of these ligands containing three donor atoms facilitate the formation of chelates with uranyl ion in seawater. Density functional theory (DFT) calculations were performed to quantify the binding strength with the uranyl ion. The adsorbent showed moderate to high uranium (~35-50 g-U/kg adsorbent) adsorption capacity in a model seawater with a uranium concentration of 6 ppm at pH 8.0 8.3.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Roll-to-Roll Processing of Silicon Carbide Nanoparticle-Deposited Carbon Fiber for Multifunctional Composites

This work provides a proof of principle that a high volume, continuous throughput fiber coating process can be used to integrate semiconducting nanoparticles on carbon fiber surfaces to create multifunctional composites. By embedding silicon carbide nanoparticles in the fiber sizing, subsequent composite fabrication methods are used to create unidirectional fiber-reinforced composites with enhanced structural health monitoring (SHM) sensitivity and increased interlaminar strength. Additional investigations into the mechanical damping behavior of these functional composites reveal a significantly increased loss factor at the glass-transition temperature ranging from a 65 to 257% increase. Composites with both increased interlaminar strength and SHM sensitivity are produced from a variety of epoxy and silicon carbide nanoparticle concentrations. Overall, the best performing composite in terms of combined performance shows an increase of 47.5% in SHM sensitivity and 7.7% increase in interlaminar strength. Finally, this work demonstrates successful and efficient integration of nanoparticle synthesis into large-scale, structural applications.

36 MATERIALS SCIENCE↗
DOE OSTI2014

ReaxFF Study of the Oxidation of Lignin Model Compounds for the Most Common Linkages in Softwood in View of Carbon Fiber Production

Lignin is an underused but major component of biomass. One possible area of utilization is the production of carbon fiber. A necessary processing step is the stabilization of lignin fiber (typically in an oxygen environment) before high temperature treatment. We investigate oxidative, thermal conversion of lignin using computational methods. Dilignol model compounds for the most common (seven) linkages in softwood are chosen to represent the diverse structure of lignin. We perform molecular dynamics simulation where the potential energy surface is described by a reactive force field (ReaxFF). We calculate overall activation energies for model conversion and reveal initial mechanisms of formaldehyde formation. We record fragmentation patterns and average carbon oxidation numbers at various temperatures. Most importantly, we identify mechanisms for stabilizing reactions that result in cyclic, and rigid connections in softwood lignin fibers that are necessary for further processing into carbon fibers.

Beste, Ariana↗
DOE OSTI2021

Modeling Subsurface Explosions Recorded on a Distributed Fiber Optic Sensor

Fiber optic distributed acoustic sensors (DAS) are becoming a widely used tool for seismic sensing. Here we examine recordings of two subsurface chemical explosions, DAG-1 and DAG-3, each of which was about one metric ton (TNT equivalent), that were recorded from a helical fiber installed in two boreholes 80 m away from the source location. Several clear phases including the initial P wave, a weak S wave, and a surface reflected P wave are observed on the helical DAS data. We estimate a velocity model using arrival times measured from the fiber. The DAS waveform data were compared with colocated accelerometers at specific depths in both frequency and time domains. Furthermore, the spectra of the DAS data matched spectra estimated from the accelerometer records. Comparisons of observed waveform shape between the accelerometer records and the fiber measurements (strain-rate) show reasonable agreement except for the data near the event depth. The DAS data and the accelerometer agreed in relative amplitudes but we had difficulties in matching absolute amplitudes, possibly due to errors in metadata. Synthetic strain-rate waveforms were calculated using a 2D wavenumber algorithm and matched the waveform shape and relative amplitudes. In general, DAS is effective at recording strong ground motions at high spatial density. Comparison of the synthetic seismograms with observed data indicate that the waveforms are not consistent with a pure isotropic explosion source and that the observed S waves originate from very near the source region.

58 GEOSCIENCES↗
DOE OSTI2023

Using Dark Fiber and Distributed Acoustic Sensing to Characterize a Geothermal System in the Imperial Valley, Southern California

The Imperial Valley, CA, is a tectonically active transtensional basin located south of the Salton Sea; the area hosts numerous geothermal fields, including significant hidden hydrothermal resources without surface manifestations. Development of inexpensive, rugged, and highly sensitive exploration techniques for undiscovered geothermal systems is critical for accelerating geothermal power deployment as well as unlocking a low-carbon energy future. We present a case study utilizing distributed acoustic sensing (DAS) and ambient noise interferometry for geothermal reservoir imaging, utilizing unlit fiber-optic telecommunication infrastructure (dark fiber). The study exploits two days of passive DAS data acquired in early November 2020 over a ~28-km section of fiber from Calipatria, CA to Imperial, CA. We apply ambient noise interferometry to retrieve coherent signals from DAS records and develop a bin stacking technique to attenuate the effects from persistent localized noise sources and to enhance retrieval of coherent surface waves. As a result, we are able to obtain high-resolution two-dimensional (2D) S wave velocity ($V_s$) structure to 3 km depth, based on joint inversion of both the fundamental and higher overtones. We observe a previously unmapped high $V_s$ and low $V_p$/$V_s$ ratio feature beneath the Brawley geothermal system, which we interpret to be a zone of hydrothermal mineralization and lower porosity. This interpretation is consistent with a host of other measurements including surface heat flow, gravity anomalies, and available borehole wireline data. These results demonstrate the potential utility of DAS deployed on dark fiber for geothermal system exploration and characterization in the appropriate geological settings.

Vp/Vs imaging↗
DOE OSTI2017

Extreme Magneto-transport of Bulk Carbon Nanotubes in Sorted Electronic Concentrations and Aligned High Performance Fiber

We explored high-field (60 T) magneto-resistance (MR) with two carbon nanotube (CNT) material classes: (1) unaligned single-wall CNTs (SWCNT) films with controlled metallic SWCNT concentrations and doping degree and (2) CNT fiber with aligned, long-length microstructure. All unaligned SWCNT films showed localized hopping transport where high-field MR saturation definitively supports spin polarization instead of a more prevalent wave function shrinking mechanism. Nitric acid exposure induced an insulator to metal transition and reduced the positive MR component. Aligned CNT fiber, already on the metal side of the insulator to metal transition, had positive MR without saturation and was assigned to classical MR involving electronic mobility. Subtracting high-field fits from the aligned fiber’s MR yielded an unconfounded negative MR, which was assigned to weak localization. It is concluded that fluctuation induced tunnelling, an extrinsic transport model accounting for most of the aligned fiber’s room temperature resistance, appears to lack MR field dependence.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Distributed Acoustic Sensing Using Dark Fiber for Near-Surface Characterization and Broadband Seismic Event Detection

We present one of the first case studies demonstrating the use of distributed acoustic sensing deployed on regional unlit fiber-optic telecommunication infrastructure (dark fiber) for broadband seismic monitoring of both near-surface soil properties and earthquake seismology. We recorded 7 months of passive seismic data on a 27 km section of dark fiber stretching from West Sacramento, CA to Woodland, CA, densely sampled at 2 m spacing. This dataset was processed to extract surface wave velocity information using ambient noise interferometry techniques; the resulting VS profiles were used to map both shallow structural profiles and groundwater depth, thus demonstrating that basin-scale variations in hydrological state could be resolved using this technique. The same array was utilized for detection of regional and teleseismic earthquakes and evaluated for long period response using records from the M8.1 Chiapas, Mexico 2017, Sep 8th event. The combination of these two sets of observations conclusively demonstrates that regionally extensive fiber-optic networks can effectively be utilized for a host of geoscience observation tasks at a combination of scale and resolution previously inaccessible.

58 GEOSCIENCES↗
DOE OSTI2025

Elucidating the impact of fiber source on polypropylene/hemp composite performance for the automotive industry

Given their high strength-to-weight ratio, there is an ever-increasing volume of plastics being used in the automotive industry as plastics aid in the charge to lightweight vehicles for improved fuel efficiency. However, these plastics are often landfilled at their end-of-life, which has given rise to the demand for sustainable materials and waste management alternatives compared to purely synthetic systems. Natural fiber composites have been explored as a viable material option to reduce the environmental impact of plastic use in automobiles while simultaneously ensuring the part performance is not sacrificed. Herein, we explored the use of hemp/polypropylene (PP) composites in which US-sourced hemp is compared to internationally sourced and industrially available hemp. There appears to be a minimal impact on the composite properties regardless of fiber sourcing, and the addition of a natural filler to the PP matrix results in up to a 367% increase in Young's modulus, 126% increase in heat deflection temperature, and comparable water uptake performance. It should be noted that the natural filler addition does increase density by up to 13% due to the higher density of natural fibers compared to the low-density PP matrix. A modified rule of mixtures calculation revealed that the composite materials produced in this study demonstrated good agreement with analytical modeling. Finally, a screening analysis was performed exploring the transportation of hemp fibers, and the results build a strong case for regionalized manufacturing of automotive parts.

Hubbard, Amber M. [Oak Ridge National Laboratory (↗
DOE OSTI2015

Thermal energy harvesting for large-scale applications using MWCNT-grafted glass fibers and polycarbonate-MWCNT nanocomposites

The thermoelectric properties of multi-wall carbon nanotube (MWCNT) -grafted glass fiber yarns (GF-CNT) and their epoxy model composites, as well as of polymer nanocomposites consisting of a polycarbonate (PC) matrix filled with differently functionalized MWCNTs have been examined. The GF-CNT hierarchical multi-scale structures were prepared by dip coating glass fiber yarns in a solution of carbonyl chloride modified MWCNTs; MWCNT-COCl (at a concentration of 0.5 mg/ml) under Ar atmosphere. The resulting GF-CNT exhibited high electrical conductivity (σ = 2.1×10{sup 3} S/m) due to the dense MWCNT deposited networks. The fiber surface morphology was investigated by scanning electron microscopy (SEM). The GF-CNT showed Seebeck coefficient (S); S = 16.8 μV/K, and power factor (P.F); P.F = 0.59 μW/mK−2. The high electrical conductivity of the GF-CNT is a key parameter for an optimum thermoelectric performance, since it can facilitate the flow of the thermally induced charge carriers upon being exposed to a temperature gradient. Polycarbonate/MWCNT nanocomposites were prepared by small-scale melt-mixing process using a microcompounder. Unfunctionalized, carboxyl (-COOH) and hydroxyl (-OH) modified MWCNTs were incorporated in PC at a constant amount of 2.5 wt.%, concentration above the electrical percolation threshold. The amount of MWCNTs was kept low to understand the fundamental aspects of their physical properties and their correlation to the composite morphology, as revealed by transmission electron microscopy (TEM). It was found that different functional groups can affect the thermoelectric performance and the conductivity of the nanocomposites. Namely, the highest Seebeck coefficient (S) was found for the composite containing carboxyl functionalized MWCNTs (11.3 μV/K), due to the highest oxygen content of MWCNTs proven by X-Ray Photoelectron spectroscopy (XPS). It is believed that MWCNT-grafted glass fibers as reinforcements in composite structural materials and PC/MWCNT nanocomposites are ideal candidates for large-scale thermal energy harvesting. However, the thermoelectric values are still too low for commercial applications and in the future could be enhanced as will be discussed in this work.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Transport and photo-conduction in carbon nanotube fibers

We have characterized the conductivity of carbon nanotube (CNT) fibers enriched in semiconducting species as a function of temperature and pulsed laser irradiation of 266 nm wavelength. At high temperatures, the response approaches Arrhenius law behavior, but from room temperature down to 4.2 K, the response can be quantitatively framed within the predictions of the fluctuation induced tunneling model, with tunneling occurring between the inner fibrils (bundles) of the samples and/or the elementary CNTs constituting the fibers. Fiber conductivity is enhanced under laser irradiation, and analysis of the resulting data confirms the (exponential) dependence of the potential barrier upon temperature as expected from the fluctuation induced tunneling model. A thermal map of the laser-irradiated fibers is also obtained via COMSOL simulations in order to rule out bare heating phenomena as the background of our experiments.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Modification of Wool Fibers via Base/Cationic Detergent Pretreatment and Transglutaminase-mediated Reaction of Keratin

The surface modification of wool fibers is an important part of the textile industry to add functionality and stability to wool products. In this study, we developed a process utilizing a base/cationic surfactant solution pretreatment followed by an enzyme-mediated keratin crosslinking reaction to modify the wool fibers. Changes in water contact angle demonstrated the successful transformation of the hydrophobic wool surface to a more hydrophilic one after soaking in sodium carbonate solution containing hexadecyltrimethylammonium bromide (CTAB). The treated fabrics were further characterized by colorimetry and fluorescent spectrometry. Results showed that the pretreatment increased the yellowness of fabrics and caused some structural changes among certain amino acids, such as tryptophan and cystine. Keratin extracted from coarse wool fibers was further applied on pretreated fabrics through a microbial transglutaminase (mTGase) mediated reaction under mild conditions. Morphological characterization via SEM demonstrated the effective coverage of keratin on the scales of wool. The current method may provide an alternative processing protocol to modify wool fibers and improve the quality and performance of wool products.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Distributed fiber-optic sensing in a subscale high-temperature superconducting dipole magnet

High-temperature superconductors, such as REBa2Cu3O7−x (REBCO, RE = rare earth), are becoming pivotal for high-field magnet technology for future circular colliders and compact fusion reactors. The U.S. Magnet Development Program, in collaboration with industry, is developing REBCO magnet technology using round conductors consisting of multiple REBCO tapes. For these multi-tape cables, traditional instrumentation, such as voltage taps and resistive strain gauges, become insufficient to help measure and understand the performance-limiting factors in these model magnets. Distributed fiber-optic sensing (DFOS) is a potential solution to address this challenge. Although DFOS is well established for various applications, measuring temperature and strain in high-temperature superconducting magnets is in its infancy. Here we report the detailed implementation and test results of DFOS based on Rayleigh scattering in a subscale canted cosθ (CCT) dipole magnet using high-temperature superconducting CORC® wires. We co-wound optical fibers in each layer of the CCT magnet and compared different types of commercial fibers and mold-release agents to reduce the power attenuation in the fibers. The DFOS allowed us to measure mechanical deformation and temperature along the conductor during tests at 77 and 4.2 K. The measured strain agreed quantitively with a finite-element mechanical model of the subscale magnet. Our results indicate that DFOS can effectively identify locations of strain and temperature changes, offering unique insight into magnet performance that can advance our understanding and development of the REBCO magnet technology for high-energy physics and fusion applications.

Luo, Linqing↗
DOE OSTI2025

Mitigation of DESI fiber assignment incompleteness effect on two-point clustering with small angular scale truncated estimators

We present a method to mitigate the effects of fiber assignment incompleteness in two-point power spectrum and correlation function measurements from galaxy spectroscopic surveys, by truncating small angular scales from estimators. We derive the corresponding modified correlation function and power spectrum windows to account for the small angular scale truncation in the theory prediction. We validate this approach on simulations reproducing the Dark Energy Spectroscopic Instrument (DESI) Data Release 1 (DR1) with and without fiber assignment. We show that we recover unbiased cosmological constraints using small angular scale truncated estimators from simulations with fiber assignment incompleteness, with respect to standard estimators from complete simulations. Additionally, we present an approach to remove the sensitivity of the fits to high k modes in the theoretical power spectrum, by applying a transformation to the data vector and window matrix. We find that our method efficiently mitigates the effect of fiber assignment incompleteness in two-point correlation function and power spectrum measurements, at low computational cost and with little statistical loss.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2025

Characterization of DESI fiber assignment incompleteness effect on 2-point clustering and mitigation methods for DR1 analysis

We present an in-depth analysis of the fiber assignment incompleteness in the Dark Energy Spectroscopic Instrument (DESI) Data Release 1 (DR1). This incompleteness is caused by the restricted mobility of the robotic fiber positioner in the DESI focal plane, which limits the number of galaxies that can be observed at the same time, especially at small angular separations. As a result, the observed clustering amplitude is suppressed in a scale-dependent manner, which, if not addressed, can severely impact the inference of cosmological parameters. We discuss the methods adopted for simulating fiber assignment on mocks and data. In particular, we introduce the fast fiber assignment (FFA) emulator, which was employed to obtain the power spectrum covariance adopted for the DR1 full-shape analysis. We present the mitigation techniques, organised in two classes: measurement stage and model stage. We then use high fidelity mocks as a reference to quantify both the accuracy of the FFA emulator and the effectiveness of the different measurement-stage mitigation techniques. This complements the studies conducted in a parallel paper for the model-stage techniques, namely the θ-cut approach. We find that pairwise inverse probability (PIP) weights with angular upweighting recover the “true” clustering in all the cases considered, in both Fourier and configuration space. Notably, we present the first ever power spectrum measurement with PIP weights from real data.

cosmological simulations↗