Infrared testing and mask alignment.
Microcircuit nondestructive IR inspection and equipment used for mask alignments
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Microcircuit nondestructive IR inspection and equipment used for mask alignments
Fabrication and cold flow testing of integral spray injector for flight configuration of axially conducting rocket engine
Design, development, integration, and testing of Small Scientific Satellites
Microbiology of water management subsystem for manned space flight, discussing sterilization by heat and tests inside Integrated Life Support System /ILSS/
Advanced aircraft for flight testing of integrated electronics system for reusable space shuttle
Oxide hollow cathode ion thruster power conditioner, evaluating electrical efficiency, weight, reliability integration and testing
Apollo/Saturn 5 propulsion system design, development, testing and integration
Materials were selected for the European TD satellite with a view to avoiding contamination of its stellar ultraviolet telescopes. Materiels were selected using the micro-VCM technique, and some typical cases of materials evaluation are described. The cleanliness of the satellite was monitored during integration and test phases, and in particular during long duration thermal vacuum tests.
Development of polyimide two-stage hydraulic actuator rod seals for application in high-performance aircraft was accomplished. The significant portion of the effort was concentrated on optimization of the chevron and K-section second-stage seal geometries to satisfy the requirements for operation at 450 K (350 F) with dynamic pressure loads varying between 200 psig steady-state and 1500 psig impulse cycling. Particular significance was placed on reducing seal gland dimension by efficiently utilizing the fatigue allowables of polyimide materials. Other objectives included investigation of pressure balancing techniques for first-stage polyimide rod seals for 4000 psig 450 K(350 F) environment and fabrication of a modular retainer for the two-stage combination. Seals were fabricated in 0.0254 m (1.0in.) and 0.0635 m (2.5in.) sizes and tested for structural integrity, frictional resistance, and endurance life. Test results showed that carefully designed second stages using polyimides could be made to satisfy the dynamic return pressure requirements of applications in high-performance aircraft. High wear under full system pressure indicated that further research is necessary to obtain an acceptable first-stage design. The modular retainer was successfully tested and showed potential for new actuator applications.
A baseline design is presented of a digital communications link between an advanced manned spacecraft (AMS) and an earth terminal via an Intelsat 4 type communications satellite used as a geosynchronous orbiting relay station. The fabrication, integration, and testing of terminal elements at each end of the link are discussed. In the baseline link design, the information carrying capacity of the link was estimated for both the forward direction (earth terminal to AMS) and the return direction, based upon orbital geometry, relay satellite characteristics, terminal characteristics, and the improvement that can be achieved by the use of convolutional coding/Viterbi decoding techniques.
Concepts and techniques for identifying and simulating both the steady state and dynamic characteristics of electrical loads for use during integrated system test and evaluation are discussed. The investigations showed that it is feasible to design and develop interrogation and simulation equipment to perform the desired functions. During the evaluation, actual spacecraft loads were interrogated by stimulating the loads with their normal input voltage and measuring the resultant voltage and current time histories. Elements of the circuits were optimized by an iterative process of selecting element values and comparing the time-domain response of the model with those obtained from the real equipment during interrogation.
The propulsion system for the descent stage of the lunar module was designed to provide thrust to transfer the fully loaded lunar module with two crewmen from the lunar parking orbit to the lunar surface. A history of the development of this system is presented. Development was accomplished primarily by ground testing of individual components and by testing the integrated system. Unique features of the descent propulsion system were the deep throttling capability and the use of a lightweight cryogenic helium pressurization system.
An ion engine subsystem intended for satellite stationkeeping tasks is described. Ion thrusters are chosen to perform the task because the specific impulse is at least an order of magnitude higher than the commonly used reaction control jets. The higher the value of specific impulse, the greater the total impulse that can be attained for a given weight of propellant, hence cost benefits result. The integration, subsystem testing, and the operating plans for the ion engine experiment to be flown in 1975 on the Canadian Communications Technology Satellite (CTS) are described. The subsystem is designed to demonstrate north-south stationkeeping, attitude control by means of thrust vectoring, long-term space storage and restart capability, and compatibility with a high powered communications transponder.
Manned thermal-vacuum tests of the Apollo spacecraft presented many first-time problems in the areas of test philosophy, operational concepts, and program implementation. The rationale used to resolve these problems is explained and examined critically in view of actual experience. The series of 12 tests involving 1517 hours of chamber operating time resulted in the disclosure of numerous equipment and procedural deficiencies of significance to the flight mission. Test experience and results in view of subsequent flight experience confirmed that thermal-vacuum testing of integrated manned spacecraft provides a feasible, cost-effective, and safe technique with which to obtain maximum confidence in spacecraft flight worthiness early in the program.
A study program was undertaken to investigate various concepts and techniques for identifying and simulating both the steady-state and dynamic characteristics of electrical loads for use during integrated system test and evaluation. The development of hardware capable of providing the simulation capability is discussed. A general purpose simulator was developed with the capability of realizing a variety of models where element values were discretely variable. The different models, each corresponding to real spacecraft equipment, are set up manually for each case by suitable switching and patching. The models are capable of duplicating the dynamic and steady-state response of real loads at full power.
The results of design/cost tradeoff studies conducted during the Earth Observatory Satellite system definition studies are presented. The studies are concerned with the definition of a basic modular spacecraft capable of supporting a variety of operational and/or research and development missions, with the deployment either by conventional launch vehicles or by means of the space shuttle. The three levels investigated during the study are: (1) subsystem tradeoffs, (2) spacecraft tradeoffs, and (3) system tradeoffs. The range of requirements which the modular concept must span is discussed. The mechanical, thermal, power, data and electromagnetic compatibility aspects of modularity are analyzed. Other data are provided for the observatory design concept, the payloads, integration and test, the ground support equipment, and ground data management systems.