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At least 1,693 records · Page 94

Method of forming a ceramic matrix composite and a ceramic matrix component

A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

36 MATERIALS SCIENCE↗

Enhanced Pool Boiling of Low-Pressure Refrigerants on Round Tubes- An Experimental Evaluation

Pool boiling heat transfer is one of the most effective heat transfer methos and crucial for several energy conversion processes such as electronic cooling, steam generation, water purification and thermal management. Enhancing boiling heat transfer around the tubes enables higher heat flux, which can improve the efficiency and lead to compact heat exchangers. Delaying the onset of critical heat flux (CHF) allows for higher CHFs and protects equipment during anomalous transient conditions. Growing interest in process intensification and delayed CHF has motivated the current study. An experimental approach has been deployed to investigate a potential technique to enhance the pool boiling performance around small diameter tubes by open cell metal foams. The findings for nucleate pool boiling of Novec HFE 7000 on the externally enhanced and smooth tubes are reported. The enhanced tube comprised of compressed aluminum foam brazed around. All the samples were horizontally oriented, and the experiments were performed under ambient pressure conditions. The heat transfer measurements for the smooth tubes were compared with several existing correlations and established the baseline. The preliminary results showed that the aluminum foam effectively enhanced the heat transfer coefficient and delayed the onset of critical heat flux. In addition, the pool boiling process around the round tube sample was visualized from both side and front views to comprehend the heat transfer mechanisms underlying substantial enhancement observed during experiments.

Yang, Cheng-Min↗

Demonstration of Wide Area Radiological Decontamination and Mitigation Technologies for Building Structures and Vehicles - 16508

Researchers at the U.S. Environmental Protection Agency in collaboration with the Department of Homeland Security conducted the 'Wide-Area Urban Radiological Contaminant, Mitigation, and Clean-Up Technology Demonstration' in Columbus, Ohio on June 22-25, 2015. EPA's National Homeland Security Research Center (NHSRC) demonstrated five wide-area radiological decontamination technologies (including strippable coatings, gels, and chemical foam technologies) on an urban building. Decontamination technologies were applied to remove the contaminants from the building's surfaces by physical, chemical, or other methods, which in practice could reduce radiation exposure level. In addition, NHSRC teamed with the Department of Homeland Security (DHS) to demonstrate several radiological contaminant mitigation technologies including building and vehicle wash technologies, as well as several approaches to contain wash water and radioactive particles. 'Radiological contaminant mitigation' technologies are measures taken to reduce adverse impacts of radiological contamination on people and the environment, and facilitate such purposes as restoration of first responder services and critical infrastructure. Radiological contaminant mitigation technologies are designed for containing and removing radiological contamination on the surface in the first hours or days following a radiological event (early phase response). Such technologies include 'radiological particle containment', which is design to prevent the spread of particles which might result from vehicle or foot traffic. Radiological particle containment technologies are applicable for early phase response to contain the radionuclides and to reduce radiation dose to responders and the public. Mitigation also includes 'gross decontamination' technologies, which perform a type of decontamination that is conducted with the goal of reducing contamination levels. This reduction may not meet final cleanup levels, but may be useful to mitigate some public hazard or contain contamination. The purpose of the demonstrations was to educate potential end-users and stakeholders of this technology about a 'Toolbox of Options' for radiological decontamination, as well as radiological contaminant mitigation. Both demonstrations were conducted using a 75-year old brick building and the surrounding area (including parking lots) in Columbus, OH. No radioactive contaminants were applied during either demonstration, as the objective was to duplicate and implement realistic operational conditions for these technologies. Surrogate contaminants such as particle tracers were used in several demonstrations. The decontamination technologies were used in a scaled-up setting with application to the building. Contaminant mitigation technologies were demonstrated on the building as well as on vehicles. Example technology application techniques/accessories included an articulating boom lift, repelling boatswain chair, stand-alone surface material structures, high-volume foam applicators, fire truck foam applicator, a vehicle wash tent for vehicles, particle tracers to simulate radiological contaminants, and high- and low-technology liquid containment approaches. Results and stakeholder observations from the demonstration are now publically in a report entitled 'Technical Report for the Demonstration of Radiological Decontamination and Mitigation Technologies for Building Structures and Vehicles' available at http://www.epa.gov/hsresearch Example information that was obtained included decontamination rate, contaminant mitigation and containment capacity, user friendliness of each technology, the required utilities (electric, water, etc.) for each technology, skill of worker required, and the cost. The condition (color, texture, integrity, etc.) of each building material present on the structure along with all structural components such as gutters, windows, doors, etc. were carefully examined and documented. All demonstrations were open to individuals, organizations, and local, state, federal, tribal, and international governments who may be involved with implementing or planning radiological incident response. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

THE DESIGN OF RADIAL HONEYCOMB LATTICES FOR IMPACT ENERGY ABSORPTION IN RADIOACTIVE MATERIALS PACKAGES

In this research we present a variation on the corrugation technique of honeycomb lattices, for cylindrical honeycombs, making them much easier to design for impact energy absorption in radioactive materials packages. This variation, termed radial honeycomb lattices, eliminates the residual strain and saddle effect. The use of honeycomb lattices provides advantages over the typically used foams. While foams are effective at absorbing impact energy, they can burn, their material properties are difficult to control, they can degrade over time, and procurement of raw materials can be dependent on timing of manufacturer batch runs. While the weaknesses of foam are strengths for honeycomb lattices, lattices have a different set of problems. Typically, when cylindrical honeycomb lattices are manufactured, they are manufactured flat, wrapped around a mandrel of the desired radius, and then brazed. This approach introduces residual strains, resulting in the saddle effect, which limits both the radial thickness and cylinder length. The radial honeycomb lattice approach presented here makes the design of thicker and longer cylinder honeycombs possible. To address these issues, we propose a honeycomb lattice which changes in cross-section from the inner to the outer radius of the cylinder. This causes the lattice to automatically wrap into a cylinder as it exits the corrugating gears. The theoretically bounding case, of a square cross-section at the inner radius, transitioning through a hexagon, to a diamond cross-section at the outer radius, results in a maximum thickness of approximately 41% of the inner radius. Full mathematical derivations, implemented in computer code, allow for the design of an entire radial honeycomb lattice, including the corrugating gears. To accomplish this only the radial thickness, inner cross-section shape, cell size, and nominal gear radius need to be specified, making the design of these lattices very efficient. Radial honeycomb lattice prototypes have demonstrated that the honeycomb does indeed wrap into a cylinder as intended, without the saddle effect, and can therefore be used to create thick-walled cylinders of any length. These design improvements make cylindrical honeycomb lattices much more accessible as a design element for radioactive materials packages

Johnson, William R. [Savannah River National Labor↗

Entropy and Gravitation—From Black Hole Computers to Dark Energy and Dark Matter

We show that the concept of entropy and the dynamics of gravitation provide the linchpin in a unified scheme to understand the physics of black hole computers, spacetime foam, dark energy, dark matter and the phenomenon of turbulence. We use three different methods to estimate the foaminess of spacetime, which, in turn, provides a back-door way to derive the Bekenstein-Hawking formula for black hole entropy and the holographic principle. Generalizing the discussion for a static spacetime region to the cosmos, we find a component of dark energy (resembling an effective positive cosmological constant of the correct magnitude) in the current epoch of the universe. The conjunction of entropy and gravitation is shown to give rise to a phenomenological model of dark matter, revealing the natural emergence, in galactic and cluster dynamics, of a critical acceleration parameter related to the cosmological constant; the resulting mass profiles are consistent with observations. Unlike ordinary matter, the quanta of the dark sector are shown to obey infinite statistics. This property of dark matter may lead to some non-particle phenomenology and may explain why dark matter particles have not been detected in dark matter search experiments. We also show that there are deep similarities between the problem of “quantum gravity” (more specifically, the holographic spacetime foam) and turbulence.

79 ASTRONOMY AND ASTROPHYSICS↗

Technology Solutions Case Study: Monitoring of Double Stud Wall Moisture Conditions in the Northeast, Devens, Massachusetts

Double stud walls have a higher risk of interior-sourced condensation moisture damage when compared with high-R approaches using exterior insulating sheathing. In this project, Building Science Corporation monitored moisture conditions in double-stud walls from 2011 through 2014 at a new production house located in Devens, Massachusetts. The builder, Transformations, Inc., has been using double-stud walls insulated with 12 in. of open cell polyurethane spray foam (ocSPF); however, the company has been considering a change to netted and blown cellulose insulation for cost reasons. Cellulose is a common choice for double-stud walls because of its lower cost (in most markets). However, cellulose is an air-permeable insulation, unlike spray foams, which increases interior moisture risks. The team compared three double-stud assemblies: 12 in. of ocSPF, 12 in. of cellulose, and 5-½ in. of ocSPF at the exterior of a double-stud wall (to approximate conventional 2 × 6 wall construction and insulation levels, acting as a control wall). These assemblies were repeated on the north and south orientations, for a total of six assemblies.

BSC↗

Distinct Melt Infusion Architectures of Antiperovskite Solid Electrolytes

Antiperovskite solid electrolytes are an emerging class of lithium‐ion conductors distinguished by their unusually low melting points, enabling scalable, low‐temperature processing routes not accessible to most solid electrolytes. In this work, we synthesize phase‐pure chloride (Cl), bromide (Br), and mixed halide (ClBr) variants of antiperovskites and investigate their ionic conductivities in both powder and hot‐pressed forms. Hot pressing significantly enhances conductivity across all compositions, while energy‐dispersive X‐ray spectroscopy (EDS) of the mixed halide system reveals halide surface migration during densification. We further investigate the melt‐infiltration behavior of these electrolytes into substrates relevant to solid‐state battery architectures, including Al and Cu current collectors, conventional NMC and LFP cathodes, and a foamed NMC cathode with a highly porous architecture. The foamed cathode enables deep and uniform electrolyte penetration, highlighting the role of electrode architecture in facilitating melt infiltration. Across all substrates, electrolyte halide chemistry strongly influences wetting behavior, penetration depth, and resulting microstructural morphology. Together, these results establish clear processing–structure relationships for melt‐infiltrated antiperovskite solid electrolytes and demonstrate how electrolyte chemistry and electrode architecture govern interfacial morphology during integration, providing practical guidelines for processing and structural design in solid‐state battery systems.

antiperovskite↗

Sclerotherapy of Diffuse and Infiltrative Venous Malformations of the Hand and Distal Forearm

PurposeVenous malformations (VM) involving the hand and forearm often lead to chronic pain and dysfunction, and the threshold for treatment is high due to the risk of nerve and skin damage, functional deterioration and compartment syndrome. The purpose of this study is to demonstrate that sclerotherapy of diffuse and infiltrative VM of the hand is a safe and effective therapy.Materials and MethodsA retrospective review of all patients with diffuse and infiltrative VM of the hand and forearm treated with sclerotherapy from 2001 to 2014 was conducted. All VM were diagnosed during the clinical visit by a combination of physical examination and imaging. Sclerotherapy was performed under imaging guidance using ethanol and/or sodium tetradecyl sulfate foam. Clinical notes were reviewed for signs of treatment response and complications, including skin blistering and nerve injury.ResultsSeventeen patients underwent a total of 40 sclerotherapy procedures. Patients were treated for pain (76 %), swelling (29 %) or paresthesias (6 %). Treatments utilized ethanol (70 %), sodium tetradecyl sulfate foam (22.5 %) or a combination of these (7.5 %). Twenty-four percent of patients had complete resolution of symptoms, 24 % had partial relief of symptoms without need for further intervention, and 35 % had some improvement after initial treatment but required additional treatments. Two skin complications were noted, both of which resolved. No motor or sensory loss was reported.ConclusionSclerotherapy is a safe and effective therapy for VM of the hand with over 83 % of patients experiencing relief.

62 RADIOLOGY AND NUCLEAR MEDICINE↗

The Effect of Polyurethane Glycolysate on the Structure and Properties of Natural Rubber/Carbon Black Composites

In this work the use of polyurethane chemical recycling product (i.e. glycolysis of polyurethane waste realized with the mass excess of polymer) as a plasticizer for natural rubber-based composites was proposed. The effect of plasticizer type (napthenic oil and polyurethane foam glycolysate) and amount (2, 4, 6 or 8 parts per 100 parts of natural rubber) on the processing properties of rubber mixtures and chemical structure, swelling, mechanical and thermo-mechanical properties of natural rubber/carbon black composites was investigated. The effect of applied plasticizer was studied in the context of accelerated thermal aging (thermo-oxidative aging) which was applied for the prepared natural rubber-based composites. The obtained results confirm that the polyurethane foam glycolysate can be successfully used as a plasticizer for the preparation of natural rubber composites. Moreover, it was found that glycolysate acts as a vulcanization accelerator and reduces decreasing of mechanical properties during the accelerated thermal aging.

36 MATERIALS SCIENCE↗

Fabrication and Characterization of Core–Shell Density-Graded 316L Stainless Steel Porous Structure

In the present work, cylindrical shape 316 L cellular structure with different densities in its core and outer layer (shell) is fabricated by using carbamide as a space holder, via powder metallurgy route and layer-by-layer technique. The arrangement of the created pore is the same as face-centered cubic atomic structure, and different densities are created in two regions by using carbamide particles having two different sizes in the range of 1.7-2 and 2-2.4 mm. The effect of creating a structure with higher porosity (64.5%) in the core and lower porosity (53.8%) in the shell and vice versa and also change in the ratio of the core to the cylinder cross-sectional areas, on the mechanical properties and compaction load bearing of the fabricated foam samples were investigated. In leaching process of the carbamide particles, as an important step of porous structure’s fabrication, it is shown that discontinuous leaching process is more favorable than continuous, by which it would be possible to remove more carbamide particles (around 20%) at the same time. Furthermore, the deformation of the density-graded foam shows the parallel mechanism in the core and shell sections, and the contribution of each part depends on its density and thickness. The energy absorption behavior of the fabricated specimens is evaluated optimally in terms of the energy absorption value associated with the ideal adsorption behavior. The maximum ideal energy absorption efficiency for the samples with more porosity in the shell was approximately equal to 0.91, while for the sample includes the lower amount of porosity in the shell, this value was in the range of 0.85 and 0.89.

36 MATERIALS SCIENCE↗

Failure of brittle micro-spherical shells embedded in elastomer matrix under indentation

Silicone elastomer filled with glass micro balloons (GMB) is an elastomeric syntactic foam used in electronics and component packaging for encapsulation, potting, stress-relief layer, and electrical insulation purposes. Under mechanical loading, the reinforcing phase, namely the GMBs embedded in the elastomer matrix, may break or delaminate, leading to internal damage and macroscale stiffness degradation, which can alter the material's protective capacity against mechanical shock and vibration. The degree of damage is controlled by the loading history, delamination, and failure behavior of the GMBs. In this work, we investigate the GMB failure behavior in this work wherein we present an indentation experiment to measure the force required to fail individual GMBs that are either embedded in the elastomer matrix or adhered to the surface of an elastomer layer. The indentation apparatus is augmented with an inverted optical microscope to enable in situ imaging of the GMB. Failure modes for the embedded or non-embedded GMBs are discussed based on the morphology of the broken GMBs and the measured failure forces. We also measure the adhesion energy between the glass balloon and the elastomer, based on which the possibility of delamination between the GMB and the surrounding elastomer matrix during the failure process is evaluated. Our results can facilitate the development of a failure criterion of GMBs which is necessary for establishing a physics-based constitutive model to describe the macroscopic damage mechanics of elastomeric syntactic foams.

42 ENGINEERING↗

Fabrication of free-standing NiCo{sub 2}O{sub 4} nanoarrays via a facile modified hydrothermal synthesis method and their applications for lithium ion batteries and high-rate alkaline batteries

Graphical abstract: Hydrothermal-synthesized NiCo{sub 2}O{sub 4} nanoflake arrays exhibit porous structure and high capacity as well as good cycling life for lithium ion batteries and alkaline batteries. - Highlights: • Self-supported NiCo{sub 2}O{sub 4} nanoflake arrays are prepared by a hydrothermal method. • NiCo{sub 2}O{sub 4} nanoflake arrays show high capacity and good cycling life. • Porous nanoflake arrays structure is favorable for fast ion/electron transfer. - Abstract: Self-supported NiCo{sub 2}O{sub 4} nanoflake arrays on nickel foam are prepared by a facile hydrothermal method. The obtained NiCo{sub 2}O{sub 4} nanoflakes with thicknesses of ∼25 nm grow vertically to the nickel foam substrate and form an interconnected porous network with pore diameters of 50–500 nm. As anode material of LIBs, the NiCo{sub 2}O{sub 4} nanoflake arrays show a high initial coulombic efficiency of 76%, as well as good cycling stability with a capacity of 880 mAh g{sup −1} at 0.5 A g{sup −1}, and 523 mAh g{sup −1} at 1.5 A g{sup −1} after 50 cycles. As the cathode of alkaline batteries, a high capacity of 95 mAh g{sup −1} is achieved at 2 A g{sup −1} and 94% retention is maintained after 10,000 cycles. The superior electrochemical performance is mainly due to the unique nanoflake arrays structure with large surface area and shorter diffusion length for mass and charge transport.

36 MATERIALS SCIENCE↗

Exploring electrolyte preference of vanadium nitride supercapacitor electrodes

Highlights: • Hierarchical VN nanostructures were prepared on graphite foam. • Electrolyte preference of VN supercapacitor electrodes was explored. • VN showed better capacitive property in organic and alkaline electrolytes than LiCl. - Abstract: Vanadium nitride hierarchical nanostructures were prepared through an ammonia annealing procedure utilizing vanadium pentoxide nanostructures grown on graphite foam. The electrochemical properties of hierarchical vanadium nitride was tested in aqueous and organic electrolytes. As a result, the vanadium nitride showed better capacitive energy storage property in organic and alkaline electrolytes. This work provides insight into the charge storage process of vanadium nitride and our findings can shed light on other transition metal nitride-based electrochemical energy storage systems.

36 MATERIALS SCIENCE↗

Synthesis and electrochemical performance of mesoporous SiO{sub 2}–carbon nanofibers composite as anode materials for lithium secondary batteries

Highlights: • Mesoporous SiO{sub 2}–carbon nanofibers composite synthesized on Ni foam without any binder. • This composite was directly applied as anode material of Li secondary batteries. • Showed the highest initial (2420 mAh/g) and discharging (2092 mAh/g) capacity. • This material achieved a retention rate of 86.4% after 30 cycles. - Abstract: In this study, carbon nanofibers (CNFs) and mesoporous SiO{sub 2}–carbon nanofibers composite were synthesized and applied as the anode materials in lithium secondary batteries. CNFs and mesoporous SiO{sub 2}–CNFs composite were grown via chemical vapor deposition method with iron-copper catalysts. Mesoporous SiO{sub 2} materials were prepared by sol–gel method using tetraethylorthosilicate as the silica source and cetyltrimethylammoniumchloride as the template. Ethylene was used as the carbon source and passes into a quartz reactor of a tube furnace heated to 600 °C, and the temperature was maintained at 600 °C for 10 min to synthesize CNFs and mesoporous SiO{sub 2}–CNFs composite. The electrochemical characteristics of the as-prepared CNFs and mesoporous SiO{sub 2}–CNFs composite as the anode of lithium secondary batteries were investigated using a three-electrode cell. In particular, the mesoporous SiO{sub 2}–CNFs composites synthesized without binder after depositing mesoporous SiO{sub 2} on Ni foam showed the highest charging and discharging capacity and retention rate. The initial capacity (2420 mAh/g) of mesoporous SiO{sub 2}–CNFs composites decreased to 2092 mAh/g after 30 cycles at a retention rate of 86.4%.

36 MATERIALS SCIENCE↗

3D Photocatalytic media for decontamination of water from pesticides

Highlights: • Development of new photocatalytic media for decontamination of water from pollutants. • Deposition of TiO{sub 2} on alveolar macroporous media using the sol-gel method. • Use of aluminum foam as photocatalyst support. • A complete degradation of pyrimethanil was observed using the developed media. - Abstract: This work focuses on the development of innovative photocatalytic material, for decontamination of water from pollutants, by functionalization of reticulated metallic foam with TiO{sub 2}. The composition and texture of the prepared photocatalyst support were characterized using scanning electron microscope. The results showed a good deposition of the catalyst on the surface of the tested media with a recovery rate of 40 ± 3% which was interesting comparing to the coating rate obtained with industrial media (<20%). To prove the efficiency of the developed materiel, the photodegradation of pyrimethanil, at room temperature using the developed support under UV radiation was tested. A complete degradation of pyrimethanil was observed. The time required for total elimination of the pesticide varies depending on the initial concentration and in general, it was observed that a higher pesticide concentration required a longer time to be eliminated, however, for all tested concentrations, 5 h were sufficient for total elimination.

36 MATERIALS SCIENCE↗

Critical roles of pores and moisture in sustainable nanocellulose-based super-thermal insulators

In a recent report in Matter, Bergström and co-workers describe a novel thermal transport behavior that subverts this assumption of porous materials. In their work, the authors describe a nanocellulose-based foam that features ultrahigh porosity (> 99.6%) and aligned µm-scale pores (10–100 µm) whose radial thermal conductivity (i.e., perpendicular to the pore alignment) is close to that of free air in the dry state. Furthermore, the radial thermal conductivity of the cellulose-based foam can be reduced to ~14 mW/(m·K) when the relative humidity is ~35%. Super-thermal insulators, which demonstrate a thermal conductivity below that of stationary air (~ 25 mW/(m·K), 20 ºC, 1.0 atm), are needed to minimize heat loss in various applications (e.g., buildings, thermal energy storage tanks, cold chain packaging, etc.) to mitigate the energy crisis and reduce carbon emissions. Introducing pores into a material is a facile and effective way to achieve low thermal conductivity as pores can suppress thermal transport through solids by reducing the cross-sectional area and increasing the tortuosity of the heat transfer pathway. In porous structures there are two kinds of pores: open and closed. While increased porosity can reduce heat conduction through solids with an open porous structure, the improved gas conduction creates a competing effect that simultaneously elevates the heat transfer. Therefore, the thermal conductivity of a material with µm-scale open pores is usually larger than that of stationary air. Reducing the pore size to less than the mean free path of air (~ 70 nm, 20 ºC, 1.0 atm) can effectively reduce gas conduction, enabling the material to achieve a thermal conductivity below that of stationary air. However, high cost of the nanosized raw materials and time-consuming fabrication processes limit the large-scale applications of nanoporous thermal insulators. Meanwhile, closed pores can block heat transport only through the continuous gas phase. As a result, the thermal conductivity of a closed porous structure can theoretically be much smaller than that of stationary air if the solid conduction can also be suppressed by (1) lowering the solid content of the material, (2) reducing the thermal conductivity of the building blocks of the material, and/or (3) increasing interfacial thermal resistance between neighboring building blocks. Most processes used to generate porous structures (e.g., supercritical drying, freeze drying) involve a solvent that escapes the material. Therefore, it is difficult to create pores and isolate them simultaneously, preventing the fabrication of super-thermal insulators with closed pores.

36 MATERIALS SCIENCE↗

Ultrathin Atomic Layer Deposited Al 2 O 3 Overcoat Stabilizes Al 2 O 3 -Pt/Ni-Foam Hydrogenation Catalysts

Galvanic exchange seeds the growth of Pt nanostructures on Ni foam monolith. Subsequent atomic layer deposition of ultrathin Al 2 O 3 followed by annealing under air affords supported Pt catalysts with ultralow loading (0.020 ppm). Here, the Al 2 O 3 overcoat plays a crucial role in catalyst stability. In addition to the expected enhancement of the stability of the Pt particles on the surface, the ca. 2 nm Al 2 O 3 overcoat appears to also play a crucial role in the overall structural integrity of the NiO x nanoplates which grow on the Ni foam surface as a result of the preparative route. The resulting material is physically robust towards repeated handling and showcases retention of catalytic activity over ten standard catalyst recycling trials; standing in marked contrast to the uncoated samples. Catalyst activity was tested via the hydrogenation of various functionalized styrenes at low temperatures and low hydrogen pressure in ethanol as solvent, with a TOF as high as 9.5 × 10 6 h -1 for unfunctionalized styrene. Notably, the catalysts show excellent tolerance towards F, Cl, and Br substituents, and no hydrogenation of the aromatic ring.

36 MATERIALS SCIENCE↗