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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,693 records · Page 94
All sourcesNASA NTRSDOE OSTI
NASA NTRS2016

Degradation of Beta Cloth Covering for a Battery Orbital Replacement Unit in Low Earth Orbit

Samples from the beta cloth cover for a battery orbit replaceable unit from the International Space Station (ISS) were characterized using optical and electron microscopy, UV-vis-NIR spectrophotometry, and x-ray energy dispersive spectroscopy. Results showed that in areas where the fabric was exposed to solar radiation the absorptance increased by as much as 20 percent, and the peak difference was in the ultraviolet, indicating that the increased absorptance may have been due to radiation. The emissivity of the material over a temperature range of 300 to 700 K was essentially unchanged.

Solar Physics↗
NASA NTRS2016

Degradation of Beta-Cloth Covering for a Battery Orbital Replacement Unit in Low Earth Orbit

Samples from the B-cloth cover for a battery orbit replaceable unit from the International Space Station were characterized using optical and electron microscopy, UV-vis-NIR spectrophotometry, and x-ray energy dispersive spectroscopy. Results showed that in areas where the fabric was exposed to solar radiation the absorptance increased by as much as 20 percent, and the peak difference was in the ultraviolet, indicating that the increased absorptance may have been due to radiation. The emissivity of the material over a temperature range of 300 - 700 K was essentially unchanged.

Solar Physics↗
NASA NTRSDate not supplied

Mechanisms of Interfacial Mixing in the Blown Powder Deposition of Inconel 625 to Copper Alloy for Liquid Rocket Engine Applications

There is an increasing need for functional materials to support high heat flux applications and optimize weight by using bimetallic additive manufacturing (AM). While one promising fabrication technology is the use of blown powder directed energy deposition (DED) AM, challenges remain with bi-metallic combinations. Prominent among these challenges is the need to understand mixing of materials at the bimetallic interface for forming stronger, more durable and reliable joints to extend the versatility of AM into critical applications. One application is the manufacturing of combustion chambers with copper-alloy liners and Superalloy structural jackets. In this application, material combinations are selected for effective heat dissipation, using copper, and retention of strength at high temperatures using Inconel 625. Currently, the dominant problem with this configuration is the highly variable strength of the interface and its correlation with deposition parameters. In this study, samples were fabricated at several vendors with Inconel 625 deposited onto wrought C-18150 (Cu-Cr-Zr) to form a bimetallic interface. Characterization of the interfaces were achieved through optical and electron microscopy, mechanical testing of mini tensile specimens, and electron dispersion spectroscopy to understand diffusion and bulk mixing behaviors at the joint. A theoretical framework was constructed in the context of solidification and mixing mechanisms to explain the resulting differences in the interface. This qualitative approach utilized a fluid dynamics perspective to sum the order of magnitudes of the various acting forces on the weld pool during deposition to predict convection trends based off known parameters. The predicted trends for each vendor are compared to obtain a better understanding of how mixing in the molten pool varied based on deposition parameters.

Additive Manufacturing↗
NASA NTRS2010

Reliability of area array packages with 1500-2500 I/Os

This report first provides a literature survey for designing, manufacturing, and reliability test results for area array packages with 1500 to 2500 inputs/outputs (I/Os). It then presents test matrix on design, yield, and workmanship defects on assembly and environmental testing, including thermal cycle and mechanical drop-test evaluation results for FCBGA1704, FPBGA432, and PBGA676 I/Os packages assembled onto printed circuit/wiring boards (PCBs/PWBs). Finally, it summarizes lessons learned from test results for assembly and environmental testing along with optical, scanning electron microscopy (SEM), and x-ray photomicrographs showing damage progress.

Ghaffarian, Reza↗
NASA NTRSDate not supplied

Investigation into Interfacial Mixing Behavior of Blown Powder Deposited Inconel 625-Copper Alloy Bimetallic for Improvement of Bimetallic Joint Strength

Use of laser blown powder, directed energy deposition (DED) provides a method for fabrication of bimetallic functional materials for high heat flux applications. However, this relatively new process currently has a low technology readiness level (TRL). Key to increasing the TRL is a better understanding of the factors that control mixing of the bi-metallic materials at the interface. The resulting interfaces in specimens obtained from three vendors were characterized using optical and electron microscopy with electron dispersion spectroscopy in addition to mechanical testing. Based on the range of process parameters and resulting interfaces, a model is being developed to predict interfacial mixing for development of specifications for improved and repeatable microstructures.

Additive Manufacturing↗
DOE OSTI2013

MECHANICAL PROPERTIES AND MICROSTRUCTURAL CHARACTERIZATION OF A MULTILAYERED MULTIPASS FRICTION STIR WELD IN STEEL

Multilayered multipass friction stir welding (MM-FSW) makes it possible to use FSW to fabricate thick-section structures. In this work, MM-FSW was demonstrated on a high strength low alloy steel; ASTM A572 Grade 50. Three steel plates with thicknesses of 0.18", 0.18", 0.24" respectively were stacked and friction stir welded together to form a 0.6" thick welded structure. The welded plate was sectioned into rectangular bars transverse to the weld direction for tensile testing to evaluate mechanical properties. Digital image correlation (DIC) was employed to map the local strain fields during tensile testing. The initial failure was found to occur simultaneously at the bottom and middle layers away from the weld zone. The top layer failed last in the base metal. The failure locations were consistent among different samples tested. Also, Charpy V-notch impact tests were conducted for weld metal, heat affected zone, and the base metal at each layer as a function of temperature. The weld microstructures were characterized using optical and electron microscopy and micro-hardness mapping.

Lim, Yong Chae↗
DOE OSTI2016

High temperature secondary hydriding experiments with E110 and E110g claddings - 6.5 STP-2016-0031

Secondary hydriding can take place during a LOCA (loss of coolant accident) event after the ballooning and burst of Zr cladding. The oxidation and hydrogen uptake in the ballooned section can produce the weakest segment of the rod. This phenomenon was investigated in the past mainly for Zircaloy-4 cladding. The objective of the present work was the investigation of the effect of secondary hydriding in VVER reactors with E110 and E110G alloys. High temperature facility was built to carry out high temperature treatment of fuel cladding samples. The burst of tubes was reached with inner pressurization at 750 deg. C and 800 deg. C. After burst the samples were oxidized in the same furnace for different periods and at different temperatures. The oxidized samples were tested in tensile test machine with four point bending tests. The microstructure of samples was analyzed by optical and scanning microscopy. The hydrogen content of the cladding was measured by hot extraction, prompt gamma activation analyses and neutron radiography methods. The experiments indicated that the ballooned section after oxidation becomes the weakest segment of the VVER fuel, too. According to the mechanical testing the cladding samples even after short oxidation time (200 s at 1000 deg. C) were brittle without any sign of ductile behavior. The comparison of E110 and E110G samples showed that the E110 tubes lost their load bearing capability or even integrity much earlier than the E110G samples treated under similar conditions. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Initial examination of fuel compacts and triso particles from the US AGR-2 irradiation test - 18443

Post-irradiation examination was completed on two as-irradiated compacts from the US Advanced Gas Reactor Fuel Development and Qualification Program's second irradiation test. These compacts were selected for examination due to indications that they may have contained particles that released cesium due to a failed or defective SiC layer. The coated particles were recovered from these compacts by electrolytic deconsolidation of the surrounding graphitic matrix in nitric acid. The leach-burn-leach (LBL) process was used to dissolve and analyze exposed metallic elements (actinides and fission products), and each particle was individually surveyed for relative cesium retention with the Irradiated Microsphere Gamma Analyzer (IMGA). Data from IMGA and LBL examinations provided information on fission product release during irradiation and whether any specific particles had below-average retention that could be related to coating layer defects or radiation-induced degradation. A few selected normal-retention particles and six with abnormally-low cesium inventory were analyzed using x-ray tomography to produce three-dimensional images of the internal coating structure. Four of the low-cesium particles had obviously damaged or degraded SiC, and x-ray imaging was able to guide subsequent grinding and polishing to expose the regions of interest for analysis by optical and electron microscopy. Additional particles from each compact were also sectioned and examined to study the overall radiation-induced microstructural changes in the kernel and coating layers. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2014

Atomic force microscopy deep trench and sidewall imaging with an optical fiber probe

We report a method to measure critical dimensions of micro- and nanostructures using the atomic force microscope (AFM) with an optical fiber probe (OFP). This method is capable of scanning narrow and deep trenches due to the long and thin OFP tip, as well as imaging of steep sidewalls with unique profiling possibilities by laterally tilting the OFP without any modifications of the optical lever. A switch control scheme is developed to measure the sidewall angle by flexibly transferring feedback control between the Z- and Y-axis, for a serial scan of the horizontal surface (raster scan on XY-plane) and sidewall (raster scan on the YZ-plane), respectively. In experiments, a deep trench with tapered walls (243.5 μm deep) and a microhole (about 14.9 μm deep) have been imaged with the orthogonally aligned OFP, as well as a silicon sidewall (fabricated by deep reactive ion etching) has been characterized with the tilted OFP. Moreover, the sidewall angle of TGZ3 (AFM calibration grating) was accurately measured using the switchable scan method.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2014

Exfoliation of self-assembled 2D organic-inorganic perovskite semiconductors

Ultra-thin flakes of 2D organic-inorganic perovskite (C{sub 6}H{sub 9}C{sub 2}H{sub 4}NH{sub 3}){sub 2}PbI{sub 4} are produced using micromechanical exfoliation. Mono- and few-layer areas are identified using optical and atomic force microscopy, with an interlayer spacing of 1.6 nm. Refractive indices extracted from the optical spectra reveal a sample thickness dependence due to the charge transfer between organic and inorganic layers. These measurements demonstrate a clear difference in the exciton properties between “bulk” (>15 layers) and very thin (<8 layer) regions as a result of the structural rearrangement of organic molecules around the inorganic sheets.

36 MATERIALS SCIENCE↗
DOE OSTI2011

One-Step Growth of Ge doped ZnO Tubes by Thermal Evaporation

In this paper we report a simple thermal evaporation technique (horizontal tube furnace) to grow the bulk-quantity of germanium (Ge) doped zinc oxide (ZnO) tubes on the Si substrate by using one-step thermal evaporation of a mixed powder of Ge and ZnO. The microstructure and optical properties of the Ge doped ZnO tubes have been investigated by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), X-ray diffraction, photoluminescence (PL) spectrometer and Raman spectrometer. The investigation of structural properties indicated that the structures consist of bulk quantities of cylindrical rod and tube with diameter around 1micron. EDX reveals that the tube structures have Ge, Zn and O{sub 2} compositions and XRD analysis indicated the product is mainly composed of Ge, zinc germanium oxide (Zn{sub 2}GeO{sub 4}) and small proportion of ZnO. Room temperature photoluminescence (PL) spectrum shows broad emission peaks around 400 nm, opening up a route to potential applications in future optoelectronic devices. Raman measurement also measured at room temperature for these tubes.

36 MATERIALS SCIENCE↗
NASA NTRS1985

Shock effects on hydrous minerals and implications for carbonaceous meteorites

The effect of shock loading over the pressure range of 29-59 GPa on the shock-recovered specimens of antigorite serpentine, Mg3Si2O5(OH)4, were investigated employing infrared (IR) spectroscopy, thermogravimetric analysis, and optical and scanning electron microscopy. With increasing shock pressure, there was an increase in H2O IR absorption peaks at the expense of OH peaks, while the changes in SiO bond vibration modes were identical to those seen for other, nonhydrous minerals. Thermogravimetric results on vented assembly samples showed linear relationships between the shock pressure and both the length of dehydration interval and the effective activation energy for releasing post-shock structural water. Optical and scanning electron microscopy revealed gas bubbles, which appeared to be injected into zones of partial melting, and vesicular dark veins distributed throughout the shocked samples. It is suggested that shock loading of hydrous minerals would release and redistribute free water in the regoliths of carbonaceous chondrite parent bodies, giving rise to observed hydrous alterations.

Lange, M. A.↗
DOE OSTI2014

Communication: Atomic force detection of single-molecule nonlinear optical vibrational spectroscopy

Atomic Force Microscopy (AFM) allows for a highly sensitive detection of spectroscopic signals. This has been first demonstrated for NMR of a single molecule and recently extended to stimulated Raman in the optical regime. We theoretically investigate the use of optical forces to detect time and frequency domain nonlinear optical signals. We show that, with proper phase matching, the AFM-detected signals closely resemble coherent heterodyne-detected signals. Applications are made to AFM-detected and heterodyne-detected vibrational resonances in Coherent Anti-Stokes Raman Spectroscopy (χ{sup (3)}) and sum or difference frequency generation (χ{sup (2)})

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2021

Quantitative Microstructural Characterization of Plutonium Oxalate Auto-Degradation and Evidence for PuO2 Nanocrystal Formation

It has been known since the 1950s that plutonium oxalate powders change color and lose mass over time when stored at room temperature in air. Despite several studies monitoring these changes, there are still discrepancies in the literature regarding the speciation of intermediate and final products that result from this decomposition. Presented here for the first time is a comprehensive series of time-resolved powder X-ray diffraction experiments coupled with solid-state optical spectroscopy and electron microscopy of aged plutonium (III) and (IV) oxalate powders. These data provide fresh insight into the chemical and structural changes that occur in these solids over time at room temperature and represent new evidence suggesting both plutonium (III) and plutonium (IV) oxalates decompose to form nanocrystalline plutonium oxide in the solid state.

Corbey, Jordan F.↗
DOE OSTI2016

All-electrical detection of spin dynamics in magnetic antidot lattices by the inverse spin Hall effect

The understanding of spin dynamics in laterally confined structures on sub-micron length scales has become a significant aspect of the development of novel magnetic storage technologies. Numerous ferromagnetic resonance measurements, optical characterization by Kerr microscopy and Brillouin light scattering spectroscopy and x-ray studies were carried out to detect the dynamics in patterned magnetic antidot lattices. Here, we investigate Oersted-field driven spin dynamics in rectangular Ni80Fe20/Pt antidot lattices with different lattice parameters by electrical means. When the system is driven to resonance, a dc voltage across the length of the sample is detected that changes its sign upon field reversal, which is in agreement with a rectification mechanism based on the inverse spin Hall effect. Furthermore, we show that the voltage output scales linearly with the applied microwave drive in the investigated range of powers. Lastly, our findings have direct implications on the development of engineered magnonics applications and devices.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2016

Degradation in PV Encapsulant Strength of Attachment: An Interlaboratory Study Towards a Climate-Specific Test

Reduced strength of attachment of the encapsulant resulting from the outdoor environment, including ultraviolet (UV) radiation, may decrease photovoltaic (PV) module lifetime by enabling widespread corrosion of internal components. To date, few studies exist showing how the adhesion of PV components varies with environmental stress. We have conducted an interlaboratory experiment to provide an understanding that will be used to develop climatic specific module tests. Factors examined in the study included the UV light source (lamp type), temperature, and humidity to be proposed for use in accelerated aging tests. A poly (ethylene-co-vinyl acetate) (EVA) formulation often used in veteran PV installations was studied using a compressive shear test - to quantify the strength of attachment at the EVA/glass interface. Replicate laminated glass/polymer/glass coupon specimens were weathered at 12 institutions using a variety of indoor chambers or field aging. Shear strength, shear strain, and toughness were measured using a mechanical load-frame for the compressive shear test, with subsequent optical imaging and electron microscopy of the separated surfaces.

14 SOLAR ENERGY↗
DOE OSTI2016

Microstructure and Mechanical of U-6Nb and U-8Nb in Gamma Quenched and Long-Term Aged Conditions

This report documents the mechanical response and associated microstructure in a number of recent Los Alamos studies of U-6Nb and U-8Nb alloys in the as-quenched and artificially aged conditions, to serve as a primary data reference. Quasi-static tensile and hardness data (in the form of averages) are reported along with microstructures revealed by light optical and scanning electron microscopy. Total elongation data were converted to a common standard for ease of comparison of data from different tensile specimen geometries. A variety of alternate measures of total tensile elongation confirmed the trends one would find from considering only extensometer data. The various U-Nb material pedigrees and experimental conditions are as follows. Y-12-produced U-6Nb as quenched – effect of machining damage as quenched – effect of extensometer length 200oC ages for up to 22 days Rocky Flats-produced U-6Nb 40, 65, and 90oC ages for up to 10 years 300, 350, and 400°C ages for up to 1.2 years Los Alamos-produced nonbanded U-5.6Nb and U-7.7Nb variety of ages over 100-600°C for up to 5 years We characterized the chemical banding by microprobe and Knoop microhardness surveyed over long regions in a dozen Y-12 U-6Nb specimens. As expected, the light-vs.-dark imaging response (both by light optical and scanning electron microscopy) correlated well with the local wt.% Nb. However, the hardness did not correlate well with either imaging or microprobe, and hence cannot be used to predict the local wt.% Nb.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗