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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,675 records · Page 93

Investigations of toughening mechanisms of epoxy resins

Composite material technology was applied to the solid rocket booster by the development of a carbon filament-epoxy resin case which yields a net increase of 4000 lbs. in payload in the shuttle. The question of reusability of the new composite tanks has not yet been answered and will depend on the toughness of the matrix resin. The present study was aimed at providing conditions whereby test specimens of the epoxy resin (EPON/85) and curing agents of systematically varied structures could be produced in a controlled manner. Three sets of conditions were found that might allow the isolation of the structural effects on toughness from the cure effects. The kinetic methods leading to the determination of these conditions are described.

Koenig, T.↗

Effects of state recovery on creep buckling under variable loading

Structural alloys embody internal mechanisms that allow recovery of state with varying stress and elevated temperature, i.e., they can return to a softer state following periods of hardening. Such material behavior is known to strongly influence structural response under some important thermomechanical loadings, for example, that involving thermal ratchetting. The influence of dynamic and thermal recovery on the creep buckling of a column under variable loading is investigated. The column is taken as the idealized (Shanley) sandwich column. The constitutive model, unlike the commonly employed Norton creep model, incorporates a representation of both dynamic and thermal (state) recovery. The material parameters of the constitutive model are chosen to characterize Narloy Z, a representative copper alloy used in thrust nozzle liners of reusable rocket engines. Variable loading histories include rapid cyclic unloading/reloading sequences and intermittent reductions of load for extended periods of time; these are superimposed on a constant load. The calculated results show that state recovery significantly affects creep buckling under variable loading. Structural alloys embody internal mechanisms that allow recovery of state with varying stress and time.

Robinson, D. N.↗

Tethered satellite system

A reusable system is to be developed to enable a variety of scientific investigations to be accomplished from the shuttle, considering the use of a tethered system with manual or automated control, deployment of a satellite toward or away from the Earth, up to 100 km, and conducting or nonconducting tether. Experiments and scientific investigations are to be performed using the tether system for applications such as magnetometry, electrodynamics, atmospheric science, and chemical release. A program is being implemented as a cooperative U.S./Italian activity. The proposed systems, investigations, and the program are charted and briefly discussed.

Sisson, J.↗

Computers in Aerospace Conference, 5th, Long Beach, CA, October 21-23, 1985, Technical Papers

Among the topics discussed are: access control models for a distributed CAIS-conforming system; a knowledge-based advisory system for casualty procedures; and automated interactive simulation modeling system. Consideration is also given to: reusable software concepts and software development methodologies; the electronic device aspects of neutral network memories; an expert system for automated satellite anomaly resolution; and the use of automatic programming techniques for fault-tolerant computing systems. Among additional topics discussed are: systems approaches to software fault tolerance; a Space Shuttle navigation validation system; and a vision-based road following system for an autonomous land vehicle.

Source record↗

Guidelines for structural verification and fracture control of Shuttle payloads

The procedures followed by the NASA Office of the Chief Engineer in developing the guidelines concerning the structures, materials, and fracture control of the Space Shuttle payloads are described. Factors controlling the payload launch safety, such as crew and passenger safety, reusability, and mixes of payloads in a single launch are emphasized. Special consideration is given to the STS design and testing approaches, materials considerations, safety criticality review processes, nondestructive evaluation inspection for STS payload fracture control, fracture mechanics screening procedures, and components of special concern (e.g., pressurized vessels, fasteners, and composite structures).

Lifer, C. E.↗

Design and performance analysis of an aeromaneuvering orbital-transfer vehicle concept

Systems requirements for design-optimized, lateral-turn performance were determined for reusable, space-based applications and low-earth orbits involving large multiple plane-inclination changes. The aerothermodynamic analysis is the most advanced available for rarefied-hypersonic flow over lifting surfaces at incidence. The effects of leading-edge bluntness, low-density viscous phenomena, and finite-rate flow-field chemistry and surface catalysis are accounted for. The predicted aerothermal heating characteristics are correlated with thermal-control and flight-performance capabilities. The mission payload capacity for delivery, retrieval, and combined operations was determined for round-trip sorties extending to polar orbits. Recommendations are given for future design refinements. The results help to identify technology issues required to develop prototype operational vehicles.

Menees, G. P.↗

Beyond low earth orbit - An overview of orbit-to-orbit stages

New developments in upper stages are discussed. Tables revealing the dimensions, engine types, total thrust, weight, payload, and sponsor for developed and planned upper stages compatible with Space Transportation System (STS) or expendable launch vehicles are presented. An example of STS delivery capability to the Space Station at various orbital altitudes is provided. The use of aerobraking as the propulsion strategy for reusable stages is investigated. Various methods of controlling spent stages and maintaining a fragment free space environment are described. Storable propellant transfer systems and handling techniques for cryogens are studied.

Loftus, J. P., Jr.↗

Status of advanced orbital transfer propulsion

A new Orbital Transfer Vehicle (OTV) propulsion system that will be used in conjunction with the Space Shuttle, Space Station and Orbit Maneuvering Vehicle is discussed. The OTV will transfer men, large space structures and conventional payloads between low earth and higher energy orbits. Space probes carried by the OTV will continue the exploration of the solar system. When lunar bases are established, the OTV will be their transportation link to earth. Critical engine design considerations based upon the need for low cost payload delivery, space basing, reusability, aeroassist maneuvering, low g transfers of large space structures and man rating are described. The importance of each of these to propulsion design is addressed. Specific propulsion requirements discussed are: (1) high performance H2/O2 engine; (2) multiple engine configurations totalling no more than 15,000 lbf thrust 15 to 20 hr life; (3) space maintainable modular design; (4) health monitoring capability; and (5) safety and mission success with backup auxiliary propulsion.

Cooper, L. P.↗

Shuttle II - The next generation

A comparative evaluation is conducted for next-generation Space Shuttle-type system configurations, in light of mission and design goals, performance and operational requirements, and technology development needs and opportunities. Cargo vehicle options presently entertained are an unmanned Shuttle Derivative Vehicle and a Heavy Lift Launch Vehicle. Two high priority manned vehicle options are small (35,000-lb payload) and large (150,000-lb payload) fully reusable vehicles. Attention is given to single stage vs. two-stage 'Shuttle II' system performance and economic projections.

Eldred, C. H.↗

Analysis of separation of a two-stage winged launch vehicle

The feasibility of separating a two-stage winged, parallel configured launch vehicle at Mach 3 has been determined. The two-stage fully-reusable launch vehicle is comprised of an orbiter, which can be used alone as a single-stage-to-orbit vehicle, and a booster which is identical to the baseline orbiter design. A three-degree-of-freedom analysis was conducted on the ascent trajectory of the two-stage concept to determine the optimum staging conditions. The booster provides all propellant for both stages using a crossfeed system until staging occurs. After staging, the empty booster glides back to the launch site for a horizontal landing. To analyze the separation maneuver, the six-degree-of-freedom equations of motion for both stages were numerically integrated using a computer program which incorporates analytically derived interference aerodynamic data. The necessary conditions for a successful separation were determined and required the use of active controls on both the orbiter and booster. Once the booster and orbiter were separated, a three-degree-of-freedom analysis was conducted on the booster's glideback trajectory.

Naftel, J. C.↗

Space Shuttle development update

The development efforts, since the STS-4 flight, in the Space Shuttle (SS) program are presented. The SS improvements introduced in the last two years include lower-weight loads, communication through the Tracking and Data Relay Satellite, expanded extravehicular activity capability, a maneuvering backpack and the manipulator foot restraint, the improvements in thermal projection system, the 'optional terminal area management targeting' guidance software, a rendezvous system with radar and star tracker sensors, and improved on-orbit living conditions. The flight demonstrations include advanced launch techniques (e.g., night launch and direct insertion to orbit); the on-orbit demonstrations; and added entry and launching capabilities. The entry aerodynamic analysis and entry flight control fine tuning are described. Reusability, improved ascent performance, intact abort and landing flexibility, rollout control, and 'smart speedbrakes' are among the many improvements planned for the future.

Brand, V.↗

Probabilistic structural analysis for space propulsion system components

Probabilistic design and analysis methods for the achievement of greater reliability in structural systems are especially useful in those cases where the structure operates in such severe environments as that of the Space Shuttle. Attention is presently given to the development status of a NASA-sponsored program for probabilistic structural analysis methods applicable to current and future reusable space propulsion systems. Methodologies for the assessment of structural response by means of integrated finite element and probabilistic analysis techniques are discussed, with illustrative examples.

Burnside, O. H.↗

Cost effective launch operations of the SSME

The Space Shuttle Main Engine (SSME) represents the beginning of reusable rocket engine operations in the space transportation system (STS). Steps taken to reduce the overall cost of flight operations of the SSME by improving turnaround operations, extending the life of the engine, and improving the cost effectiveness of overhaul operations at the Canoga Park home plant are described. Ground certification testing to ensure safe launch operations is described, as well as certification extension testing that leads to a service life equivalent to 40 flights. The proven flight record of the SSME, which has demonstrated the utility of the SSME as a key component of America's space transportation system, is discussed.

Klatt, F. P.↗

Weights assessment for orbit-on-demand vehicles

Future manned, reusable earth-to-orbit vehicles may be required to reach orbit within hours or even minutes of a mission decision. A study has been conducted to consider vehicles with such a capability. In the initial phase of the study, 11 vehicles were sized for deployment of 5000 lbs to a polar orbit. From this matrix, two of the most promising concepts were resized for a modified mission and payload. A key feature of the study was the use of consistent mass estimating techniques for a broad range of concepts, allowing direct comparisons of sizes and weights.

Macconochie, I. O.↗

Cryogenic Fluid Management Facility

The Cryogenic Fluid Management Facility is a reusable test bed which is designed to be carried within the Shuttle cargo bay to investigate the systems and technologies associated with the efficient management of cryogens in space. Cryogenic fluid management consists of the systems and technologies for: (1) liquid storage and supply, including capillary acquisition/expulsion systems which provide single-phase liquid to the user system, (2) both passive and active thermal control systems, and (3) fluid transfer/resupply systems, including transfer lines and receiver tanks. The facility contains a storage and supply tank, a transfer line and a receiver tank, configured to provide low-g verification of fluid and thermal models of cryogenic storage and transfer processes. The facility will provide design data and criteria for future subcritical cryogenic storage and transfer system applications, such as Space Station life support, attitude control, power and fuel depot supply, resupply tankers, external tank (ET) propellant scavenging, and ground-based and space-based orbit transfer vehicles (OTV).

Eberhardt, R. N.↗

LH2 on-orbit storage tank support trunnion design and verification

A detailed fatigue analysis was conducted to provide verification of the trunnion design in the reusable Cryogenic Fluid Management Facility for Shuttle flights and to assess the performance capability of the trunnion E-glass/S-glass epoxy composite material. Basic material property data at ambient and liquid hydrogen temperatures support the adequacy of the epoxy composite for seven-mission requirement. Testing of trunnions fabricated to the flight design has verified adequate strength and fatigue properties of the design to meet the requirements of seven Shuttle flights.

Bailey, W. J.↗

Space Shuttle Orbiter - Leading edge structural design/analysis and material allowables

Reinforced Carbon-Carbon (RCC), a structural composite whose development was targeted for the high temperature reentry environments of reusable space vehicles, has successfully demonstrated that capability on the Space Shuttle Orbiter. Unique mechanical properties, particularly at elevated temperatures up to 3000 F, make this material ideally suited for the 'hot' regions of multimission space vehicles. Design allowable characterization testing, full-scale development and qualification testing, and structural analysis techniques will be presented herein that briefly chart the history of the RCC material from infancy to eventual multimission certification for the Orbiter. Included are discussions pertaining to the development of the design allowable data base, manipulation of the test data into usable forms, and the analytical verification process.

Johnson, D. W.↗

Two-stage earth-to-orbit vehicles with series and parallel burn

Recent studies have indicated that a fully reusable earth-to-orbit vehicle system will be needed near the beginning of the next century. One likely concept is a two-stage, vertical takeoff system with liquid rocket propulsion. Such vehicles have been examined with series burn and parallel burn of the engines of each stage. The results indicate that the preferred concept will have parallel burn with crossfeed, the booster will have hydrocarbon engines, the Orbiter will have both hydrocarbon and hydrogen engines, and the staging velocity will be low enough to allow the booster to glide back to the launch site.

Martin, J. A.↗