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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,675 records · Page 93
All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Minimizing Cr-Evaporation from Balance of Plant Components by Utilizing Cost-Effective Alumina-Forming Austenitic Steels

A solid oxide fuel cell (SOFC) is a clean and efficient energy conversion device. The development of intermediate-temperature SOFCs has made it preferable to use metallic interconnects (MICs) to greatly reduce the cost and significantly increase the efficiency compared to ceramic interconnect materials. However, gaseous chromium species will evaporate from the chromium-containing layer formed on the surface of commonly used MICs and balance of plant (BoP) components. Volatile chromium species have been shown to form solid deposits which poison the cathodes of SOFCs, causing drastic cell performance degradation and thereby limiting commercialization. In order to alleviate the Cr poisoning and achieve long-term high performance of SOFC stacks, various Al2O3-forming austenitic (AFA) stainless steels applied at different temperatures are evaluated in this project. Based on our Phase I results (500 h operation), it is shown that on the AFAs, an alumina-based protective layer forms under high temperature that is invulnerable to water vapor effects and suppresses the diffusion of chromium and manganese which can prevent the generation of spinels on the alloy surface. Therefore, 310S, OC4 and OC5 at 800 °C and 625, OC11 and OC11LZ at 900 °C are selected to be tested in the Phase II long-term operation. From the results, we find that besides the lower Cr evaporation rates and better oxidation resistance of AFAs than benchmark alloys after short-term (500 h) operation, AFAs also possess the sturdy and compact alumina layer after a long-term operation (5000 h). A protective oxide layer is of great importance for the long-term high-temperature operation of structural materials. The high-temperature oxidation behavior of AFAs and commercial 310S and 625 alloys in Air + 10% H 2 O at 800 °C and 900 °C is systematically investigated. Severe breakaway oxidation and minor spallation are observed for the 310S and 625 after the long-term operation, while the AFAs show high oxidation resistance. It is found that the formation of a continuous alumina layer could greatly prevent the volatilization of chromium vapors. In addition, the corresponding evolving models are discussed. Chromium evaporation from BoP components in high-temperature environment could severely deteriorate the electrochemical performance of SOFC. Several methods were applied to evaluate the Cr evaporation rates of BoP after 500 h exposure at 800 °C to 900 °C in air with 10% H 2 O. An optimal method was designed to exclude the effect of silicon (Si) deposits from quartz tube and sodium (Na) deposits from the sodium carbonate on the oxidation process and the chemical interaction between Cr gaseous species and alumina tube which could provide further quantitative correlation of the evaporated Cr species quantities and degradation rates of SOFC. Based on the great performance of AFAs after long-term operation, AFAs are assembled with Anode-supported cells (ASC) to investigate the the Cr deposition of anode-supported cell under a constant current density of 0.5 A cm -2 at 800 °C with AFA alloys compared with commercial alloys. In addition, the anodic and cathodic processes are deconvoluted by distribution of relaxation times (DRT) method which are comprehensively discussed. It is found out that the voltage exhibited a slight decrease of 5.09 % and 1.54 % in the presence of OC11 and OC11LZA alloy, respectively. However, a considerable decrease of 22.14 % and 12.06 % was determined in the presence of 310S and 625 alloy, respectively. AFAs possessing the low-cost, low Cr evaporation rates and the high oxidation resistance will make it of great potential to replace the existing BoP components.

36 MATERIALS SCIENCE↗
DOE OSTI2021

CTE-tuned pyrolytic graphite (PG) substrate to minimize joining stress between laser diode and the substrate

A pyrolytic graphite (PG) substrate and laser diode package includes a substrate body having a PG crystalline structure with a basal plane oriented at a pre-determined orientation angle as measured from a longitudinal axis of a heat generating material, such as a laser diode, mounted on a surface of the PG substrate, so that a coefficient of thermal expansion (CTE) of the PG substrate is substantially matched with a CTE of the material.

Patra, Susant K.↗
DOE OSTI2019

Minimizing Backgrounds for the SuperCDMS SNOLAB Dark-Matter Experiment

Astronomical and cosmological observations indicate that large amounts of some slowly moving, unseen Dark Matter pervades the universe and outweighs normal matter by a factor of five. The Standard Model of Physics has no contender with the properties of this as-yet-undetected particle, so experimentalists build state-of-the-art radiation detectors to attempt to directly measure this Dark Matter. The Super Cryogenic Dark Matter Search (SuperCDMS) at Snolab is one such experiment, currently being constructed. This experiment uses ultra-cold, superconducting, high-purity silicon and germanium detectors to measure low-energy nuclear recoils from the elastic scattering of Dark Matter. I contributed to the calibration of the energy scale of low-energy nuclear recoils in CDMS II silicon detectors by computing an improved livetime correction for calibration data to verify the Monte Carlo rate normalization. Results indicate that the phonon collection efficiency of nuclear recoils relative to electron recoils is 95.2$^{+0.9}_{-0.7\%}$, and the ionization collection efficiency of low-energy nuclear recoils in silicon is lower than Lindhard prediction, consistent with other recent measurements. Backgrounds from the progeny decay of the abundant, naturally-occurring radioactive isotope radon-222 obstruct the sensitivity of essentially every dark-matter search. Radon concentrations in the Snolab cavern would contribute prohibitively large backgrounds if the volume surrounding the detectors were not purged with a low-flow low-radon gas. By measuring the radon diffusion and emanation, we identified acceptable gasket materials for sealing this radon purge, ensuring that the radon-induced backgrounds will be significantly lower than the other experimental backgrounds. A radon emanation system with a gas handling system and low-background radon detector was commissioned and used to measure the radon emanation of the proposed gaskets. A low-cost apparatus was constructed to measure the radon diffusion of gaskets with a commercial radon detector. The sensitivity of future generations of dark-matter detectors are expected to be dominated by long-lived low-energy beta- and alpha-emitting radon daughters such as 210 Pb on detector surfaces. I describe simulations indicating the detector could also be used to reduce background from material impurities plaguing rare-event searches, the commissioning of a prototype demonstration detector, and a gas handling system necessary to operate the detector. I demonstrated that the gas handling system reduces the otherwise dominant backgrounds by a factor of 62. This detector will therefore be able to detect 32 Si and 210 Pb 100 times better than currently available screeners.

Bowles, Michael A.↗
DOE OSTI2022

Systems for producing radionuclides using minimal target material

Among the various aspects of the present disclosure is the provision of systems for producing radioisotopes and improving the specific activity of radioisotopes (e.g., Cu-64 chloride). As described herein, the system includes a target material area or target material shape that matches the proton beam strike area or proton beam strike shape, resulting in optimal thickness with less target material required.

Gaehle, Gregory↗
DOE OSTI2022

Compact imaging system using a co-linear, high-intensity LED illumination unit to minimize window reflections for background-oriented schlieren, shadowgraph, photogrammetry and machine vision measurements

One aspect of the present disclosure is an imaging system including an optical sensor defining an optical axis. The system further includes a light source. The system may include an optical beam splitter, and may also include an optional diffusing lens that may be configured to diffuse and/or collimate light from the light source and direct light exiting the diffusing lens to the optical beam splitter. The optical beam splitter is configured to direct light from the light source along the optical axis of the optical sensor.

Bathel, Brett F.↗