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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,675 records · Page 93
All sourcesNASA NTRSDOE OSTI
NASA NTRS1959

Flight Investigation of Effects of Transition, Landing Approaches, Partial-Power Vertical Descents, and Droop-Stop Pounding on the Bending and Torsional Moments Encountered by a Helicopter Rotor Blade

Flight tests have been conducted with a single-rotor helicopter, one blade of which was equipped at 14 percent and 40 percent of the blade radius with strain gages calibrated to measure moments rather than stresses, to determine the effects of transition, landing approaches, and partial-power vertical descents on the rotor-blade bending and torsional moments. In addition, ground tests were conducted to determine the effects of static droop-stop pounding on the rotor-blade moments. The results indicate that partial-power vertical descents and landing approaches produce rotor-blade moments that are higher than the moments encountered in any other flight condition investigated to date with this equipment. Decelerating through the transition region in level flight was found to result in higher vibratory moments than accelerating through this region. Deliberately induced static droop-stop pounding produced flapwise bending moments at the 14-percent-radius station which were as high as the moments experienced in landing approaches and partial-power vertical descents.

Ludi, LeRoy H.↗
DOE OSTI2012

Design of an Aluminum Proton Beam Window for the Spallation Neutron Source

An aluminum proton beam window design is being considered at the Spallation Neutron Source primarily to increase the lifetime of the window, with secondary advantages of higher beam transport efficiency and lower activation. The window separates the core vessel, the location of the mercury target, from the vacuum of the accelerator, while withstanding the pass through of a proton beam of up to 2 MW with 1.0 GeV proton energy. The current aluminum alloy being investigated for the window material is 6061-T651 due to its combination of high strength, high thermal conductivity, and good resistance to aqueous corrosion, as well as demonstrated dependability in previous high-radiation environments. The window design will feature a thin plate with closely spaced cross drilled cooling holes. An analytical approach was used to optimize the dimensions of the window before finite element analysis was used to simulate temperature profiles and stress fields resulting from thermal and static pressure loading. The resulting maximum temperature of 60 C and Von Mises stress of 71 MPa are very low compared to allowables for Al 6061-T651. A significant challenge in designing an aluminum proton beam window for SNS is integrating the window with the current 316L SS shield blocks. Explosion bonding was chosen as a joining technique because of the large bonding area required. A test program has commenced to prove explosion bonding can produce a robust vacuum joint. Pending successful explosion bond testing, the aluminum proton beam window design will be proven acceptable for service in the Spallation Neutron Source.

Janney, Jim G↗
DOE OSTI2020

Power Electronics Materials and Bonded Interfaces - Reliability and Lifetime

The emergence of wide-bandgap (WBG) devices in power electronics packages has brought significant attention to the reliability and thermal performance of the bonded interfaces. These interfaces, such as die-attach and substrate-attach, need to withstand the severe stress induced on them by the high-temperature (> 200°C) operation of the WBG devices. Sintered silver and transient liquid phase alloys are key bonded interfaces that can enable the high-temperature operation of WBG devices, however it is essential to evaluate their reliability and study the possible failure mechanisms before they can be used in power electronics packages. Sintered silver is already being adopted in commercial packages as a die-attach, but large-area substrate-attach offers additional reliability challenges. In this project, we investigate the reliability of these interface materials under accelerated thermal cycling and correlate these results with finite element simulations to develop lifetime prediction models. The failure mechanisms of these bonded interfaces are also studied.

47 OTHER INSTRUMENTATION↗
DOE OSTI2019

Mechanism of Nonequilibrium Formation of Novel Interface Structures in Explosive Welding

Novel structures are commonly observed in explosive welding products. This paper presents the nonequilibrium mechanism of the welding interface. A theoretical model was established first to deduce the motion equation of the rapid accelerated flyer plate. Numerical simulations of the welding interface were carried out with the smooth particle hydrodynamic method. Both the theoretical and numerical results were compared with experimental phenomena and showed that under the very rapid application of an impact load usually associated with high-strength plastic deformation, a significant strain rate, and temperature rise, the material volumes of the welding interface are in the viscoelastic state and prone to rotation, detrusion, and dilatation. In addition, the extreme values from the nonequilibrium development of the interface structure are a consequence of the competition between the loading and unloading stress waves during the explosive welding process.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Recent trends in all-organic polymer dielectrics for high-temperature electrostatic energy storage capacitors

Electrostatic energy storage (EES) capacitors are critical for renewable energy and high-power systems, driving the search for dielectric materials that combine superior electrical insulation, mechanical flexibility, low density, cost-effectiveness, and processability. Polymer-based dielectrics have emerged as leading candidates, particularly for high electric field applications. However, conventional polymers often fail to meet the demands of high-temperature environments due to increased electrical conductivity and reduced discharged energy density at elevated temperatures, resulting in energy loss and reduced performance. High glass transition temperature (T g) polymers show promise but require further optimization to enhance their energy storage capabilities under thermal and electrical stress. This review provides a comprehensive update on recent advancements in high-T g polymer-based dielectrics for EES capacitors, focusing on both intrinsic polymers and all-organic composites. It outlines key design principles, critical performance parameters, and innovative strategies—such as nanofiller doping, layered architectures, physical blending, and chemical crosslinking—to improve electrical, thermal, and mechanical properties. The review also highlights emerging trends, including the integration of machine learning algorithms to explore novel polymer structures and expand the chemical design space. By bridging the gap between academic research and industrial application, this review aims to accelerate the development of next-generation dielectric materials capable of balancing multiple performance metrics for high-temperature EES capacitors.

Xie, Zongliang↗
DOE OSTI2015

Liquid nitrogen tests of a Torus coil for the Jefferson Lab 12GeV accelerator upgrade

A magnet system consisting of six superconducting trapezoidal racetrack-type coils is being built for the Jefferson Lab 12-GeV accelerator upgrade project. The magnet coils are wound with Superconducting Super Collider-36 NbTi strand Rutherford cable soldered into a copper channel. Each superconducting toroidal coil is force cooled by liquid helium, which circulates in a tube that is in good thermal contact with the inside of the coil. Thin copper sheets are soldered to the helium cooling tube and enclose the superconducting coil, providing cooling to the rest of the coil pack. As part of a rigorous risk mitigation exercise, each of the six coils is cooled with liquid nitrogen (LN2) to 80 K to validate predicted thermal stresses, verify the robustness and integrity of electrical insulation, and evaluate the efficacy of the employed conduction cooling method. This paper describes the test setup, the tests performed, and the findings.

Torus, SSC-NbTi, LN2 cold test, FEA, epoxy potting↗
DOE OSTI2013

Characterization and Computer Modeling for Brunelleschi's Dome of Santa Maria del Fiore in Florence

In 1420 Brunelleschi began construction on the enormous dome of Santa Maria del Fiore church in Florence Italy. Of special interest was the fact that his design did not require temporary supports from below (the distance from the ground level to the dome was too high to build such scaffolding/centering). Instead he made use of the stabilizing effect of compressive hoop stresses. As the dome went up, it was always in balance since no part extended beyond the other. Thus, the compressive forces were distributed both radially from the apex of the dome, and circumferentially about the center of the dome providing a stable configuration.

Accelerator Design, Technology, and Operations↗
DOE OSTI2019

Power Electronics Materials and Bonded Interfaces - Reliability and LIfetime

The emergence of wide-bandgap (WBG) devices in power electronics packages has brought significant attention to the reliability and thermal performance of the bonded interfaces. These interfaces, such as die-attach and substrate-attach, need to withstand the severe stress induced on them by the high-temperature (> 200 degrees C) operation of the WBG devices. Sintered silver and transient liquid phase alloys are key bonded interfaces that can enable the high-temperature operation of WBG devices, however it is essential to evaluate their reliability and study the possible failure mechanisms before they can be used in power electronics packages. Sintered silver is already being adopted in commercial packages as a die-attach, but large-area substrate-attach offers additional reliability challenges. In this project, we investigate the reliability of these interface materials under accelerated thermal cycling and correlate these results with finite element simulations to develop lifetime prediction models. The failure mechanisms of these bonded interfaces are also studied.

33 ADVANCED PROPULSION SYSTEMS↗
DOE OSTI2018

Effect of Orientation of Weld Line on Formability of Electron Beam-Welded Dissimilar Thickness Titanium Sheets

Recently, manufacturing industries are looking forward to get insight into the influence of weld orientation on formability of tailor-welded blanks (TWBs) of titanium sheets for design and fabrication of lightweight components. Hence, commercially pure titanium (CP Ti) sheets of 1.0 and 1.2 mm thickness were joined together by electron beam welding process using accelerating voltage of 55 kV, beam current of 14.9 mA and welding speed of 865 mm/min. Two different types of TWBs with weld line perpendicular to the rolling direction (WL ⊥ RD) and weld line parallel to the rolling direction (WL || RD) were fabricated, and subsequently, the tensile test, microstructure and microhardness characterizations were conducted to ensure quality of weld. The limiting dome height (LDH) tests were carried out using laboratory-scale setup to evaluate forming behavior of both the above TWBs in terms of FLD, strain distribution, weld line movement and failure location. It was found that the tensile stress–strain response and formability performance of TWBs were significantly influenced by weld line orientation with lower ductility, ultimate tensile strength and LDH in TWB of WL || RD. Moreover, significant weld line movement and non-uniform strain distribution with necking and subsequently fracture were observed away from the weld line in thinner 1.0 mm CP Ti sheets depending on both sample geometry and weld line orientation.

36 MATERIALS SCIENCE↗
DOE OSTI2024

RF AND MECHANICAL DESIGN OF A 915 MHz SRF CAVITY FOR CONDUCTION-COOLED CRYOMODULES

Conduction-cooled SRF niobium cavities are being developed for use in compact, continuous-wave electron linear accelerators for a variety of industrial applications. A 915MHz two-cell cavity has been designed to achieve an energy gain of 3.5 MeV. The design of the cell shape aims at minimizing the peak surface magnetic field. Field flatness is achieved by adjusting the length of the outer end half-cells. The higher-order mode analysis shows that absorbers are not required for a moderate beam current of 5 mA. One of the beam tubes has two side-ports for insertion of coaxial fundamental power couplers. The mechanical design and analysis were done to maintain a stress near or less than 15.5 MPa for all anticipated loading conditions. This is half the measured yield strength and is to provide relief from creep when cavity is evacuated and stored with outside atmospheric pressure.

Ciovati, Gianluigi↗
DOE OSTI2020

Northstar Mo100 Target Beam Spot Size Sensitivity Study

Northstar Mo100 target for production of the medical isotope Mo99 is particularly sensitive to beam over focusing because of the intended high power density. At 38 MeV and 6.32 mA (240 kW beam power, nominally 160 kW th in the target), small deviation from the nominal 12 mm FWHM beam can significantly increase the target disk temperatures and more importantly the load bearing target window temperature. A rhodotron will be the source of the electron beam to be used in the isotope production. This machine operates in a pulsed beam mode, currently expected to be at 50 Hz, which results in a 100 C temperature oscillation above and below the steady state temperature that is the focus of this study. This must be considered in the determination of minimum beam spot size that can be accepted by the target without risk of failure. In addition to the nominal beam spot size of 12 mm, the analysis of 10, 11 and 14.5 mm beam spot sizes are analyzed. The primary conclusion is that an over focused beam to just 11 mm FWHM is the minimum beam spot allowable, based on window temperature and the Ultimate Tensile Stress (UTS) of the window material Inconel 718 as a function of temperature. In contrast an under focused beam of 14.5 mm FWHM has much reduced target and window temperatures, but there is a resulting 6% drop in isotope production, all other factor staying the same. These results are presented herein.

07 ISOTOPE AND RADIATION SOURCES↗
NASA NTRS2004

Glacier Acceleration and Thinning after Ice Shelf Collapse in the Larsen B Embayment, Antarctica

Ice velocities derived from five Landsat 7 images acquired between January 2000 and February 2003 show a two- to six-fold increase in centerline speed of four glaciers flowing into the now-collapsed section of the Larsen B Ice Shelf. Satellite laser altimetry from ICEsat indicates the surface of Hektoria Glacier lowered by up to 38 +/- 6 m a six-month period beginning one year after the break-up in March 2002. Smaller elevation losses are observed for Crane and Jorum glaciers over a later 5-month period. Two glaciers south of the collapse area, Flask and Leppard, show little change in speed or elevation. Seasonal variations in speed preceding the large post-collapse velocity increases suggest that both summer melt percolation and changes in the stress field due to shelf removal play a major role in glacier dynamics.

Scambos, T. A.↗
DOE OSTI2024

RF and Mechanical Design of a 915 MHz SRF Cavity for Conduction-Cooled Cryomodules

Conduction-cooled SRF niobium cavities are being developed for use in compact, continuous-wave electron linear accelerators for a variety of industrial applications. A 915 MHz two-cell cavity has been designed to achieve an energy gain of 3.5 MeV. The design of the cell shape aims at minimizing the peak surface magnetic field. Field flatness is achieved by adjusting the length of the outer end half-cells. The higher-order mode analysis shows that absorbers are not required for a moderate beam current of 5 mA. One of the beam tubes has two side-ports for insertion of coaxial fundamental power couplers. The mechanical design and analysis were done to maintain a stress near or less than 15.5 MPa for all anticipated loading conditions. This is half the measured yield strength and is to provide relief from creep when cavity is evacuated and stored with outside atmospheric pressure.

Ciovati, Gianluigi↗
NASA NTRS1987

Force, mass, and energy budgets of the Crary Ice Rise complex, Antarctica

The stress, mass, and energy-dissipation budgets of Crary Ice Rise are analyzed using field data collected during the 1983-1985 austral summers and in previous field programs. In addition, the net back pressure and ice-discharge rate along the grounding lines of ice streams are calculated to assess the effect of the ice rise on the surrounding flow. Comparison of the ice-rise budgets with the analysis of grounding-line data confirms the influence of the ice rise on ice-sheet stability, and suggests that Crary Ice Rise may have formed recently in response to an acceleration of one of the ice streams. It is concluded that feedback between ice-stream acceleration and ice-rise formation may control the future evolution of the above ice stream and promote long-term grounding-line stability in the face of strong natural fluctuations.

Macayeal, D. R.↗
DOE OSTI2019

Strength Variation in Processing Multiport Extrusion Tubes of A1100 and A3102 Alloys

The manufacturing process of multiport extrusion tubes generally includes homogenization, extrusion, roll leveling and heat treatment. In order to investigate the influence of the manufacturing procedures on strength variation of multiport extrusion tubes made of A1100 and A3102 alloys, the tube fabrication experiments and following materials characterization are carried out. The alloys’ stress–strain curves after every processing procedure are measured, and pressure-bearing capacity of the tubes is tested. The tubes’ strength and pressure-bearing capacity reach the peak values after straightening process and drop to the minimum after annealing. The contributions of solid solution hardening, grain boundary hardening and constituent particle strengthening to yield strength are evaluated. It is deduced that cluster hardening is the dominant strengthening mechanism for the as-homogenized and as-extruded samples; the contribution of clusters is second to work hardening after straightening process; slight cold work in conjunction with high-temperature annealing accelerates abnormal grain growth. The loss of strength increment from clusters can be interpreted by the remarkable reduction of high-angle grain boundaries after abnormal grain growth.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Hotspot testing of glass/backsheet and glass/glass PV modules pre-stressed in extended thermal cycling

This paper investigates the effect of hotspot (HS) stress endurance of two of the latest designs of monocrystalline modules: a half-cell glass/backsheet (G/B) module and a full-cell glass/glass (G/G) module. These modules have already been pre-stressed in extended thermal cycling with 600 cycles per the IEC 61215 standard to represent field-stressed modules. This study differs from the other conventional studies wherein only fresh modules are subjected to hotspot endurance stress. The G/G module reached a maximum temperature of approximately 200 °C at a cell shading of 25 %, 55 °C higher than the maximum hotspot temperature of 145 °C in the G/B module. A significant burn mark, without glass shattering, was observed in the hotspot-stressed cell of the G/G module due to the current mismatch induced by partial shading. Most of the cells in the G/G module appear to be severely damaged (severe dark areas), as observed in the electroluminescence (EL) image, while the dark regions were rarely present in the G/B module. The EL image also illustrates multiple cell cracks that resist current flow and eventually contribute to the full-cell module degradation. About 8.3 % degradation in maximum power was observed for the G/G module and 1.3 % for the G/B module after the sequential stress tests. The lower degradation in the G/B module can potentially be attributed to its design, which comprises of two parallel strings, each having 72-half-cells and benefits from lower heat dissipation. Furthermore, this indicates that the half-cell design could potentially minimize the hotspot degradation and failures in crystalline-silicon modules.

14 SOLAR ENERGY↗
NASA NTRS1984

Design Spectrum Analysis in NASTRAN

The utility of Design Spectrum Analysis is to give a mode by mode characterization of the behavior of a design under a given loading. The theory of design spectrum is discussed after operations are explained. User instructions are taken up here in three parts: Transient Preface, Maximum Envelope Spectrum, and RMS Average Spectrum followed by a Summary Table. A single DMAP ALTER packet will provide for all parts of the design spectrum operations. The starting point for getting a modal break-down of the response to acceleration loading is the Modal Transient rigid format. After eigenvalue extraction, modal vectors need to be isolated in the full set of physical coordinates (P-sized as opposed to the D-sized vectors in RF 12). After integration for transient response the results are scanned over the solution time interval for the peak values and for the times that they occur. A module called SCAN was written to do this job, that organizes these maxima into a diagonal output matrix. The maximum amplifier in each mode is applied to the eigenvector of each mode which then reveals the maximum displacements, stresses, forces and boundary reactions that the structure will experience for a load history, mode by mode. The standard NASTRAN output processors have been modified for this task. It is required that modes be normalized to mass.

Butler, T. G.↗
NASA NTRS1989

Neutron starquakes and the nature of gamma-ray bursts

The possibility that gamma-ray bursts originate from quakes deep in the solid crust of a neutron star is investigated. Seismic waves are radiated if shear stress is relieved by brittle fracture. However they cannot propagate directly to the surface but are temporarily trapped below a reflecting layer. The shaking of the stellar surface couples the seismic waves to Alfven waves which propagate out into the magnetosphere. The crust-magnetosphere transmission coefficient strongly increases with wave frequency and magnetic field strength. Alfven wave luminosities sufficient to power galactic gamma-ray bursts are possible if magnetic fields greater than 100 billion G cover at least part of the stellar surface. As the Alfven waves propagate out into the low density magnetosphere, they become increasingly charge starved, thereby accelerating particles to relativistic energies.

Madau, P.↗