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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,657 records · Page 92
All sourcesNASA NTRSDOE OSTI
NASA NTRS2018

Robust Bonding Through Process Control

Process control has been proven to be the most reliable means of safeguarding the quality of adhesive bonds according to Federal Aviation Administration (FAA). A method for implementing process control for reduction in risk in a bonded joint fabrication process is demonstrated in this study using a selected bonding system. The stepwise method included risk analysis to identify defects with the highest impact and likelihood to occur, evaluation of various pre-bond surface analysis tools to monitor for the selected defects, and demonstration of the benefits of in-process monitoring utilizing threshold limits determined from bond performance tests. The bonded system selected for investigation was an aerospace carbon fiber epoxy composite substrate surface prepared with random orbital sanding using 180 grit aluminum oxide sand paper. A series of portable, pre-bond surface analysis tools were investigated for their ability to be used for in-line bond process control. Results and threshold limits are presented from roughness, ballistic water contact angle (WCA), color, gloss, and Fourier transform infrared spectroscopy (FTIR) surface analysis tools. Results demonstrated how in-process inspection methods can be used to ensure quality of a surface preparation for a selected bonding system. A framework is provided for implementation of bond process control for robust bonding.

Kutscha, Eileen O.↗
NASA NTRS2016

Robust Thermal Control of Propulsion Lines for Space Missions

In spacecraft that have propulsion lines that are located externally with open bus architecture, the lines are typically insulated by Multi Layer Insulation (MLI) blankets to protect them thermally from the cold space environment. In addition to heat loss through the insulation, mechanical supports used to attach the lines to the spacecraft structure also create heat leaks from the lines. These lines typically have very low thermal conduction in the axial direction, so the heat balance in the lines tends to be very local without much heat spreading. The typical allowable temperature range for hydrazine-based lines is +15/+50°C. This tight temperature range has to be maintained for every location on these lines. For typical spacecraft, these lines can be several meters long. Temperature control is typically achieved by closed loop monitoring of temperatures along the lines and the corresponding powering of the heaters in a bang-bang approach to maintain the temperatures within the dead band of the control loop. The temperatures of propulsion lines are a function of several parameters with heat loss characteristics of the MLI being the key one. Unfortunately, this same key characteristic (MLI effective emittance) has a large variation along its length due to its dependence on workmanship, which in turn leads to large uncertainties in the propulsion lines’ local temperatures. Because of the poor conduction along the axial direction, heat balance along the length varies dramatically from one location to the next, even few inches apart, depending on the combination of the controlling parameters. This paper describes various robust design and implementation approaches that have been investigated to greatly reduce the randomness associated with predicting the temperature of these propulsion lines.

Bhandari, Pradeep↗
NASA NTRS2019

A Robust Vision-Based Algorithm for Detecting and Classifying Small Orbital Debris Using On-Board Optical Cameras

This study develops a vision-based detection and classification algorithm to address the challenges of in-situ small orbital debris environment classification including debris observability and instrument requirements for small debris observation. The algorithm operates in near real time and is robust under difficult tasks in moving objects classification such as multiple moving objects, objects with various movement trajectories and speeds, very small or faint objects, and substantial background motion. The performance of the algorithm is optimized and validated using space image data available through simulated environments generated using NASA Marshall Space Flight Centers Dynamic Star Field Simulator of on-board optical sensors and cameras.

Zamani, Yasin↗
NASA NTRS2020

Robustness and Behavior of Adjoint Calculations of Observation Impacts in Numerical Weather Prediction

Adjoint models are powerful tools that can be used to estimate the impact of observations on a chosen norm for numerical weather prediction forecasts. In this study, the Global Modeling and Assimilation Office (NASA/GMAO) Observing System Simulation Experiment framework is employed to investigate the behavior of the adjoint tool in an environment where the 'true' state of the atmosphere is fully known. This allows for the calculation of adjoint estimates of observation impact for very short forecast times including the zero-hour analysis state. The adjoint calculations using self-analysis verification can also be compared to adjoint calculations using the 'truth' as verification in order to characterize the robustness of adjoint estimations in the operational setting. Results from a experiments exploring various aspects of performance of the adjoint tool will be presented.

Prive, Nikki C.↗
NASA NTRS2016

Building a Robust Commercial Microgravity Economy in Earth's Orbit: Economic Readiness Considerations

The reduced gravity environment of space provides a unique opportunity to further our understanding of various materials phenomena involving the molten, fluidic and gaseous states as well as life science applications where, contrary to earlier beliefs, microgravity induces changes in single cells and simple organisms; not only in large organisms with a complex overall response to gravity (or lack thereof). The potential breadth of commercial opportunities in microgravity thus spans over many verticals of the private sector with applications ranging from fiber optics, high-resolution crystals, microencapsulation, 3D organs to perfume and color dyes. Overall, products manufactured in microgravity hold the promise to have key properties surpassing their best terrestrial counterparts. Commercialization, also known as taking a new technology to market, is a journey in itself where the business, economic, market and technological components must align to generate a successful outcome. A business perspective is very different than technology maturation. In order for a technology to be ready for commercialization, it must not only be mature, but it must also have a compelling business case, and the means to scale up production must be identified and practical. Creating a robust economy in Earths orbit (Fig 1) is especially challenging because of the complexity (high risks, lack of standardization) involved in predicting future growth. This complexity can easily overwhelm the fact that many of the products have an attractive touch of space which aids with branding and marketing.This paper reviews the types of added value that can be extracted from space, with an emphasis on the microgravity environment. In addition, lessons learned from past commercialization efforts will be reviewed. While past efforts have yielded some point successes, they have as a whole failed to precipitate a sustainable LEO based market

Cozmuta, Ioana↗
NASA NTRS2019

Optically Enhanced Bonding Workstation for Robust Bonding

Process control is one of the methods recommended by the FAA to reduce risk in fabrication of structurally bonded composite joints for aircraft structure based on guidance provided in circular AC-107B for certification of structurally bonded joints. An Optically Enhanced Bonding Workstation is presented here that reduces the risk in bonded joint fabrication. Results will be presented demonstrating the benefits of process monitoring and its ability to reduce risk in performing pre-bond composite surface preparation steps. This supports reduction in the timeline to certification of bonded composite structures through development of a robust bonding process upstream of any part certification steps. Sanding surface preparation has been identified as a high risk process step that is known to impact bond performance. Control of sanding during surface preparation can be performed using portable surface analysis tools previously identified including included gloss, color, Fourier Transform Infrared spectroscopy (FTIR) and optically stimulated electron emissions (OSEE). Threshold limits for the surface analysis tool measurements were determined based on an example objective bonding system utilizing a common EA9394 paste adhesive measured using standard double cantilever beam fracture toughness testing. The patented Optically Enhanced Bonding Workstation (OEBW), was tailored to monitor and control the epoxy composite surface preparation step. Surface analysis tool threshold limits were incorporated into the OEBW to demonstrate improved composite bond performance through process control. The surface analysis tools investigated here can easily be incorporated into an automated system due to their applicability to rapidly quantify the composite sanded surface treatment and their portability.

Kutscha, Eileen O.↗
NASA NTRS2020

Robust Conceptual Design of Transonic Airfoils

This paper describes an integrated, multi-fidelity analysis and heuristic design approach that can be used to derive initial airfoil designs for transonic flight. If successful, the final result is a geometry that can be expected to produce reasonable aerodynamic performance when used with higher order analysis methods. A key aspect of the methodology is the use of a “sonic-plateau” pressure distribution as the target distribution for inverse design. The sonic- plateau distribution is easily parameterized and has the advantage of automatically resulting in a smooth airfoil shape without any discontinuities built into the surface due to the presence of a shock in the target pressure distribution. Inverse design is performed on each airfoil using a parametrically defined pressure distribution at a reduced lift coefficient and Mach number from the design condition. The methodology is demonstrated by designing an airfoil at 38% of the wing semispan for a 737-200-like aircraft. The demonstration problem shows that the methodology is able to achieve rapid and robust convergence to the solution. The calculated designed airfoil was found to be sufficiently higher than Mach number, and the maximum thickness was close to the targeted value.

Olson, Erik D.↗
NASA NTRS2020

Development of a Weather-Robust Ground-Based System for Sonic Boom Measurements

This report describes Brigham Young University’s (BYU) development and testing of a weather-robust, ground-based system for sonic boom measurements, carried out in support of NASA’s Quiet Supersonic Flight (QSF) initiative. The microphone configuration system, referred to as the Compact Outdoor Unit for Ground-based Acoustical Recordings (COUGAR, for the BYU mascot), was tested at NASA’s 2018 Quiet Supersonic Flight (QSF18) campaign and at the subsequent 2019 Carpet Determination in Entirety Measurements (CarpetDIEM) program.

sonic boom↗
NASA NTRSDate not supplied

Simultaneous Development and Robust Optimization of a Microstructure Dependent Material

Recent microstructure characterization techniques combined with Symbolic Regression(SR)analysis has been proven to generate white box plasticity models well suited for incorporation into FEA software.The current work builds upon those efforts and demonstrates the applicability of Sequential Monte-Carlo (SMC) methods within SR analysis to condense model development and robust optimization into a single, co-dependent process. In this project, SMC methods provide a mechanism through which the observed microstructure features and associated variability can be incorporated into the discovery phase of model development and simultaneously recover approximate parameter distributions through SR analysis. The demonstration utilized a data set consisting of tensile test results from a limited number of sample specimens with corresponding EBSD data from which microstructure features were characterized.The maximum threshold stress model in the Visco-Plastic Self-Consistent (VPSC) code developed by Los Alamos National Laboratories was calibrated using mechanical test data.Synthetic volume elements with statistically equivalent microstructure were generated with DREAM3Dbased on the observed EBSD data. VPSC was used to simulate the corresponding tensile test response for each of the synthetic volume elements. The simulated microstructure and tensile test data was used astraining datafor SMC-SR algorithm and the resulting model was validated with data from the original empirical data set.

Karl Garbrecht↗
NASA NTRSDate not supplied

A Robust Uniform Control Approach for VTOL Aircraft

We present a uniform control approach for transitioning vertical take-off and landing aircraft. The approach combines several well-understood linear techniques, including robust servomechanism linear quadratic regulation, control allocation, and gain scheduling, to provide a practical control framework that can be used to unify the control design process in all flight regimes. The choice of command variables provides a pilot/operator with a uniform set of intuitive control inputs through all phases of flight while also being easily integrated into autonomous trajectory tracking operations. The control method is applied to the NASA LA-8 aircraft, a tandem tiltwing distributed electric propulsion research vehicle designed at NASA Langley Research Center. The trim envelope of the aircraft is explored and the aircraft control authority analyzed throughout the transition corridor. The uniform control approach is then used to develop reference command tracking controllers for both the longitudinal and lateral-directional dynamics. An example trajectory is simulated to demonstrate how the controller effectively transitions the aircraft from hover to forward flight and vice versa while tracking a desired trajectory.

VTOL↗
NASA NTRSDate not supplied

In Vitro Selections with RNAs of Variable Length Converge on a Robust Catalytic Core

In vitro selection is a powerful tool that can be used to understand basic principles of molecular evolution. We used in vitro selection to understand how changes in length and the accumulation of point mutations enable the evolution of functional RNAs. Using RNA populations of various lengths, we performed a series of in vitro experiments to select for ribozymes with RNA ligase activity. We identified a core ribozyme structure that was robust to changes in RNA length, high levels of mutagenesis, and increased selection pressure. Elaboration on this core structure resulted in improved activity which we show is consistent with a larger trend among functional RNAs in which increasing motif size can lead to an exponential improvement in fitness. We conclude that elaboration on conserved core structures is a preferred mechanism in RNA evolution. This conclusion, drawn from selections of RNAs from random sequences, is consistent with proposed evolutionary histories of specific biological RNAs. More generally, our results indicate that modern RNA structures can be used to infer ancestral structures. Our observations also suggest a mechanism by which structural outcomes of early RNA evolution would be largely reproducible even though RNA fitness landscapes consist of disconnected clusters of functional sequences.

In vitro evolution↗
NASA NTRS2020

Modeling the Uncertainties of Solar System Ephemerides for Robust Gravitational-wave Searches with Pular-timing Arrays

The regularity of pulsar emissions becomes apparent once we reference the pulses’ times of arrivals to the inertial rest frame of the solar system. It follows that errors in the determination of Earthʼs position with respect to the solar system barycenter can appear as a time-correlated bias in pulsar-timing residual time series, affecting the searches for low-frequency gravitational waves performed with pulsar-timing arrays. Indeed, recent array data sets yield different gravitational-wave background upper limits and detection statistics when analyzed with different solar system ephemerides. Crucially, the ephemerides do not generally provide usable error representations. In this article, we describe the motivation, construction, and application of a physical model of solar system ephemeris uncertainties, which focuses on the degrees of freedom (Jupiterʼs orbital elements) most relevant to gravitational-wave searches with pulsar-timing arrays. This model, BAYESEPHEM, was used to derive ephemeris-robust results in NANOGravʼs 11 yr stochastic-background search, and it provides a foundation for future searches by NANOGrav and other consortia. The analysis and simulations reported here suggest that ephemeris modeling reduces the gravitational-wave sensitivity of the 11 yr data set and that this degeneracy will vanish with improved ephemerides and with pulsar-timing data sets that extend well beyond a single Jovian orbital period.

M Vallisneri↗
NASA NTRSDate not supplied

Robust Cislunar Trajectory Optimization Via Midcourse Correction and Optical Navigation Scheduling

This paper presents a new approach to optimal trajectory design that considers uncertainties in the system, referred to herein as robust trajectory optimization. This approach assumes an existing reference trajectory and optimizes the locations of midcourse correction burns and utilization of onboard navigation sensors to minimize dispersions in ∆v or final position. Navigation errors, maneuver execution errors, orbit insertion errors, and environmental modeling errors are considered. The application in this paper is cislunar flight with the goal of injecting into a Near-Rectilinear Halo Orbit for rendezvous with a target vehicle. Two complementary optimization problems are proposed. One problem minimizes the total ∆v dispersion subject to a final position dispersion constraint. The other problem minimizes the final position dispersion subject to a total ∆v dispersion constraint. The results from each optimization problem are shown for a complete mission profile.

Linear Covariance Analysis↗
NASA NTRS2020

Design and Development of a Robust Chuck Mechanism for the Mars2020 Coring Drill

The Sampling and Caching Subsystem (SCS) onboard the Mars2020 rover includes a coring drill that can perform coring, abrasion, and regolith collection operations. The coring drill requires a chuck mechanism to allow for the changing of the bits needed to perform sampling. The chuck mechanism must be capable of securely connecting a bit under drilling, rover slip, and pullout loads, but also readily release a bit after application of these loads. The Mars2020 chuck consists of a ball lock mechanism that allows for robust engagement and release of bit assemblies that is preloaded to ensure a secure, stiff connection between the bit assembly and the rest of the corer. To prevent jamming, the chuck incorporates rollers to preload the ball lock. The rollers are mounted onto a flexured cam that minimizes changes in internal mechanism loads that result from thermally induced dimensional changes, further mitigating the potential for jamming. The chuck mechanism is moved between engaged, disengaged, and loose chuck positions by rotating the cam with a gearmotor that incorporates a magnetic detent brake that prevents inadvertent mechanism motion under design loads. Ongoing testing is occurring on the qualification model in a dirty environment while coring and abrading rocks in a Mars representative environment.

Barletta, Anthony↗
NASA NTRS2021

Light-Robust Pole-from-Silhouette Algorithm and Visual-Hull Estimation for Autonomous Optical Navigation to an Unknown Small Body

We present an advanced Pole-from-Silhouette (PFS) algorithm, which is robust to illumination conditions and non-zero sun phase. PFS is an important step in the optical navigation pipeline for an autonomous small spacecraft to approach an unknown small body. The algo- rithm estimates the rotation pole and 3D shape (visual hull) of the small body using only the lit pixels within the silhouette of the small body, the body’s rotation rate, the spacecraft attitude, and the spacecraft-target relative distance, which is estimated from orbit determination. We present detailed numerical simulations and multiple sensitivity analyses to demonstrate the effectiveness of our proposed PFS algorithm in different scenarios and target bodies.

Nesnas, Issa A.↗
NASA NTRSDate not supplied

Robust Trajectory Optimization for Guided Powered Descent and Landing

A robust trajectory optimization approach for guidance algorithm gain selection for powered descent and landing is developed. This approach uses a genetic algorithm to determine optimal guidance algorithm parameters while incorporating uncertainty information from linear covariance analysis. The optimal guidance algorithm parameters are determined while accounting for environment, navigation, and vehicle property uncertainty and sensor suite fidelity. As a demonstration of this method, the optimal gains for the fractional polynomial powered descent guidance are found for the braking phase of a robotic lunar landing mission. Scenarios with differing sensor suites and sensor qualities are considered, with objective functions to minimize variability in propellant usage or terminal position. Results show that the optimal guidance algorithm gains for a given trajectory differ based on the sensor suite, and optimal guidance algorithm gains may result in up to 20% performance improvements over the baseline in propellant usage and landed accuracy.

Grace E Calkins↗