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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,657 records · Page 92

Effect of Mass Transfer on Aeroheating in Hypersonic Chemically Reacting Boundary Layers

Heat flux characterization of high-enthalpy boundary layer flows is key to optimize the performance and design of Thermal Protection System of next generation aerospace vehicles [1]. At atmospheric entry hypersonic speeds, ablation as well as surface catalycity impact boundary layer aeroheating. Out-gassing occurring from an ablative surface in planetary entry environment introduces a rich set of problems in thermodynamic, fluid dynamic, and material pyrolysis. Ablation leads to out-gassing and surface roughness, both of which are known to affect surface heating in hypersonic chemically reacting boundary layers via three main routes: gas blowing into the boundary layer from the wall, changing the surface heat transfer due to wall-flow chemical reactions, and modifying surface roughness via ablative processes.

Karimi, Mona↗

Preliminary Results from an Experimental Assessment of a Natural Laminar Flow Design Method

A 5.2% scale semispan model of the new Common Research Model with Natural Laminar Flow (CRM-NLF) was tested in the National Transonic Facility (NTF) at the NASA Langley Research Center. The model was tested at transonic cruise flight conditions with Reynolds numbers based on mean aerodynamic chord ranging from 10 to 30 million. The goal of the test was to experimentally validate a new design method, referred to as Crossflow Attenuated NLF (CATNLF), which shapes airfoils to have pressure distributions that delay transition on wings with high sweep and Reynolds numbers. Additionally, the test aimed to characterize the NTF laminar flow testing capabilities, as well as establish best practices for laminar flow wind tunnel testing. Preliminary results regarding the first goal of validating the new design method are presented in this paper. Experimental data analyzed in this assessment include surface pressure data and transition images. The surface pressure data acquired during the test agree well with computational fluid dynamics (CFD) results. Transition images at a variety of Reynolds numbers and angles of attack are presented and compared to computational transition predictions. The experimental data are used to assess transition due to a turbulent attachment line, as well as crossflow and Tollmien-Schlichting modal instabilities. Preliminary results suggest the CATNLF design method is successful at delaying transition on wings with high sweep. Initial analysis of the transition front images showed transition Reynolds numbers that exceed historic experimental values at similar sweep angles. , section lift

Lynde, Michelle N.↗

Heliostat Consortium: Gap Analysis on State of the Art in Wind Load Design

Wind loads are a major driver of heliostat cost. Standardized methods and tools are needed for a more detailed understanding of the static and dynamic loads of a heliostat design. This will enable cost reduction of wind-dependent heliostats to avoid unnecessarily conservative heliostat designs and increase field efficiency and reliability to reduce the risk of component failures due to high-wind events. Gaps related to wind load include lack of site characterization for wind measurements, insufficient critical load cases for heliostat design, insufficient understanding of turbulence impacts on heliostat tracking error, lack of knowledge on wind load under various heliostat array configurations, and underexplored heliostat field wind-load reduction and operating strategies. Recommended pathway forward is to develop wind load and site characterization guidelines for heliostat design and develop heliostat field wind-load models with optical performance impacts.

aerodynamics↗

Regional Assessment for the CO2 Storage Potential in Northern Niagaran Pinnacle Reef Trend

The goal of Task 1-11 was to perform an initial assessment of the geologic storage capacity and injectivity of the Northern Fairway of Michigan’s Niagaran Reef Trend. This task included a regional assessment and mapping effort to understand the variability in the reef geology, fluid content, and reservoir parameters across the trend consisting of several hundred reefs.

cross section↗

Characterizing and improving the performance of molten-salt-steam heat exchangers in concentrating solar power plants

Shell-and-tube heat exchangers (HXs) for steam generation from molten salts in concentrating solar power (CSP) plants experience thermal fatigue due to significant temperature gradients and inherent transient operation. Molten salt-steam HX design lifespans exceed actual lifespans, and, as a consequence, designers overpredict plant profitability and operators neglect appropriate prescriptions to optimize these lifetimes. Here, this study refines HX lifespan estimates with data benchmarked against thermal-fluid mechanical modeling of stress and accumulated fatigue. Reduced-order thermal models of the molten salt-steam, shell-and-tube evaporator and superheater predict transient temperature profiles along the two HXs salt-steam flow paths. The modeled evaporator and superheater temperature profiles enable assessment of cyclic stresses within the HX tubesheets, where molten-salt HX failures are most common. Evaporator and superheater performance data from a current 110 MW elec commercial CSP plant provide a basis for validating the reduced-order HX models. HX life predictions derived from stochastic failure distributions serve as inputs for simulating and optimizing existing plant operations. The impact of the updated lifespans on overall plant revenue depends on operating scenarios. This study suggests that typical ramping rates for a CSP plant with a high-temperature Rankine cycle result in an evaporator and superheater life of approximately 10 and 25 years, respectively, compared to the design target of 30 years. Reduced HX lifespans decrease operational plant revenue on average by 4.6-5.1%. Furthermore, there may be as many as four HX replacements over the 30-year lifetime of the plant; and, purchase agreement loss due to failure to meet contractual production requirements can have ramifications that include the risk of bankruptcy.

14 SOLAR ENERGY↗

Odd Diffusivity of Chiral Random Motion

Diffusive transport is characterized by a diffusivity tensor which may, in general, contain both a symmetric and an antisymmetric component. Although the latter is often neglected, we derive Green-Kubo relations showing it to be a general characteristic of random motion breaking time-reversal and parity symmetries, as encountered in chiral active matter. In analogy with the odd viscosity appearing in chiral active fluids, we term this component the odd diffusivity. Furthermore, we show how odd diffusivity emerges in a chiral random walk model, and demonstrate the applicability of the Green-Kubo relations through molecular dynamics simulations of a passive tracer particle diffusing in a chiral active bath.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Buoyancy-driven flows of a radiatively participating fluid in a vertical cylinder heated from below

The effect of radiative energy transport on the onset and evolution of natural convective flows is studied in a Rayleigh-Benard system. Steady, axisymmetric flows of a radiatively participating fluid contained in a rigid-walled, vertical cylinder which is heated on the base, cooled on top, and insulated on the side wall are calculated by using the Galerkin FEM. Bifurcation analysis techniques are used to investigate the changes in the flow structure due to internal radiation. The results of this two-parameter study - where the Rayleigh number, Ra and optical thickness, tau, are varied - apply to fluids ranging from opaque to nearly transparent with respect to IR radiation. For any nonopaque fluid, internal radiation eliminates the static state that without radiation, exists for all values of the Rayleigh number. This heat transfer mechanism also destroys a symmetry of the system that relates clockwise and counterclockwise flows. The connectivity between characteristic flow families and the range of Ra where families are stable are found to depend greatly on tau. Results demonstrate the inadequacy of characterizing the behavior of this system using simple notions of radiative transfer in optically thick or thin media; the nonlinear interaction of radiation and flow are far more complicated than these asymptotic limits would imply.

Salinger, A. G.↗

Reference Computational Meshing Strategy for Computational Fluid Dynamics Simulation of Departure from Nucleate Boiling

The objective of this effort is to establish a strategy and process for generation of suitable computational mesh for computational fluid dynamics simulations of departure from nucleate boiling in a 5 by 5 fuel rod assembly held in place by PWR mixing vane spacer grids. This mesh generation process will support ongoing efforts to develop, demonstrate and validate advanced multi-phase computational fluid dynamics methods that enable more robust identification of dryout conditions and DNB occurrence.Building upon prior efforts and experience, multiple computational meshes were developed using the native mesh generation capabilities of the commercial CFD code STAR-CCM+. These meshes were used to simulate two test cases from the Westinghouse 5 by 5 rod bundle facility. The sensitivity of predicted quantities of interest to the mesh resolution was then established using two evaluation methods, the Grid Convergence Index method and the Least Squares method. This evaluation suggests that the Least Squares method can reliably establish the uncertainty associated with local parameters such as vector velocity components at a point in the domain or surface averaged quantities such as outlet velocity magnitude. However, neither method is suitable for characterization of uncertainty in global extrema such as peak fuel surface temperature, primarily because such parameters are not necessarily associated with a fixed point in space. This shortcoming is significant because the current generation algorithm for identification of DNB event conditions relies on identification of such global extrema. Ongoing efforts to identify DNB based on local surface conditions will address this challenge.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Sol-gel synthesis and characterization of SiO{sub 2}/PEG hybrid materials containing quercetin as implants with antioxidant properties

In the present work, Silica/Polyethylene glycol (PEG) hybrid nanocomposites containing an antioxidant agent, the quercetin, were synthesized via sol-gel to be used as implants with antioxidant properties. Fourier transform infrared (FT-IR) analysis proved that a modification of both polymer and quercetin occurs due to synthesis process. Scanning electron microscope (SEM) showed that the proposed materials were hybrid nanocomposites. The bioactivity was ascertained by soaking the samples in a simulated body fluid (SBF).

36 MATERIALS SCIENCE↗

Dendritic Zinc Growth in Acid Electrolyte: Effect of the pH

In this paper, dendritic growth at the edges of electrogalvanized steel strip has been studied using a specially designed rotating washer electrode which simulates the fluid dynamic conditions and the current density distribution at the steel strip edge found in a production line. The effect of electrolyte pH and current density on dendritic growth in an acidic zinc plating bath (ZnSO{sub 4} and H{sub 2}SO{sub 4}) was addressed. The temperature was kept constant at 60 °C. Solution pH was adjusted to 1, 2 or 3 using different amounts of H{sub 2}SO{sub 4}. In addition, the influence of temperature on the pH of the solution was determined. The current density was set at 40 or 60 A/dm{sup 2}, similar to that used in the industry. Deposits were characterized using SEM and XRD. The results showed that pH strongly affects dendrites shape, length and texture. Furthermore, the morphology of dendrites at the washer edge and of deposits on the flat portion of the washer changed considerably as solution pH was increased from 1 to 3. It was found that the morphology of dendrites at the washer edge stems from the morphology of the deposit on its flat portion, which in turn determines their shape.

36 MATERIALS SCIENCE↗

The fluid definition of the ‘waters of the United States’: Non-uniform effects of regulation on US wetland protections

Recent revisions to the definition of the ‘waters of the United States’ (WOTUS) have considerably altered how wetlands are federally regulated under the Clean Water Act. The two most recent modifications to WOTUS, the Clean Water Rule (CWR) and the Navigable Waters Protection Rule (NWPR), represent two opposing approaches to the federal wetland policy. The impacts of these two rules on the regulation of wetlands have as of yet been poorly characterized at broad spatial scales. Using New York State (NYS) as a case study, we evaluated the jurisdictional statuses of more than 253 000 wetlands under the CWR and the NWPR to assess the landscape-scale effects of WOTUS re-definitions. Here, we found that statewide and within each of NYS's hydrologic regions, the NWPR protects fewer wetlands and less total wetland area than the CWR. The efficacy of the two regulations varied considerably in space across NYS, highlighting the need for comprehensive, nationwide assessments of wetland policy outcomes. We also observed that both rules produced non-uniform patterns in jurisdiction across a range of landscape positions and wetland sizes, preferentially protecting large wetlands close to the stream network. This effect was particularly pronounced under the NWPR, which excludes all geographically isolated wetlands from protection. Our findings in NYS emphasize the existence of unique patterns in protected wetlands across spatial scales, highlighting the value in applying geospatial analyses to evaluate environmental policy.

54 ENVIRONMENTAL SCIENCES↗

Studies on Bio-acceptability of Thermo-Mechanically Processed Mg-4Li-0.5Ca Alloy and Its Microstructural Correlation

In this study, in vitro corrosion behavior of rolled Mg-4Li-0.5Ca (wt.%) alloy at three temperatures (250, 300 and 350 °C) with 75% reduction and subsequent short annealing at 200 °C for 10 min was systematically investigated. Microstructural evaluation, Mg{sub 2}Ca precipitation and defects like twins were characterized by an optical microscope, scanning electron microscope and x-ray diffraction. Micrographs reveal an increase in grain size and comparatively reduction in twins density population with an increase in hot rolling temperature and subsequent short annealing. In vitro corrosion tests like dynamic bio-corrosion immersion test, hydrogen evolution test and electrochemical linear polarization test were carried out in simulated body fluid. From in vitro corrosion tests, it is observed that the alloy rolled at 350 °C and subsequently short-annealed shows better bio-corrosion resistance than other hot-rolled and short-annealed alloys. This is due to low twins density and uniformly dispersed Mg{sub 2}Ca compound throughout the matrix.

36 MATERIALS SCIENCE↗

Transition characteristics of low-pressure discharges in a hollow cathode

Based on a two-dimensional (2-D) fluid model, the transition processes of discharges in a hollow cathode at low pressure are observed by changing three parameters, i.e., applied voltage U 0 , gas pressure p, and external circuit ballast resistance R b . The voltage-current characteristic curves, electron density distributions, and electric potential distributions of different discharge operating points in a hollow cathode are obtained. The transition processes are characterized by the voltage-current characteristic curves, the electron density distributions, and the electrical potential distributions. The transition modes observed from the voltage-current characteristics include the low-current abnormal mode, normal mode, and high-current abnormal mode. Increasing the applied voltage U0 can have a similar effect on the discharge transition processes to decreasing the ballast resistance. By increasing U0 from 200V to 500V and decreasing Rb from 5000 kX to 100 kX independently, it is observed that the discharge transfers from the outside to the inside of the hollow cavity, thus forming the virtual anode potential. By increasing the gas pressure p from 50 Pa to 5 kPa, the discharge also moves into the hollow cavity from the outside; however, a further increase in the gas pressure leads to the discharge escaping from the hollow cavity. Simulation results and characterizations for different parameters are presented for the transition properties of low-pressure discharges in a hollow cathode. It is verified that the hollow cathode discharge only exists under certain ranges of the above parameters.

42 ENGINEERING↗

CFD modeling of pre-spark heat release in a boosted direct-injection spark-ignition engine

Accurate predictions of low-temperature heat release (LTHR) are critical for modeling auto-ignition processes in internal combustion engines. While LTHR is typically obscured by deflagration, extremely late ignition phasing can lead to LTHR prior to the spark, a behavior known as pre-spark heat release (PSHR). In this research, PSHR in a boosted direct-injection spark-ignition engine was studied using 3-D computational fluid dynamics (CFD) and detailed chemical kinetics. The turbulent combustion was modeled via a hybrid approach that incorporates the G-equation model for tracking the turbulent flame front, and the well-stirred reactor model with detailed chemistry for assessing the low-temperature reactions in unburnt gas. Simulations were conducted using Co-Optima alkylate and E30 fuels at operating conditions characterized by different PSHR intensities. The predicted in-cylinder pressure and heat release rate were found to agree well with experiments. It was found the estimate of previous-cycle trapped residuals is of utmost importance for capturing PSHR correctly. A simulation best practice was developed which keeps the detailed chemistry solver active throughout the entire simulation, allowing to track the evolution of intermediate species from one cycle to the next. Following the validation, the dynamics of PSHR were analyzed in detail employing the pressure-temperature (P-T) trajectory framework. It was shown that PSHR correlated with the first-stage ignition delay of the fuel, hence showing close relation to the in-cylinder P-T trajectory and the chemical kinetics. Besides, it was indicated that LTHR is a self-limiting process that has the effect of attenuating the thermal stratification in the combustion chamber. Furthermore, it was observed the occurrence of PSHR caused the P-T trajectory of end-gas to overlap with the negative temperature coefficient region of the fuel’s ignition-delay maps. This effect was more significant in the fuel-rich regions where engine knock tendency would be generally higher, with potential implications on knock control and mitigation.

42 ENGINEERING↗

Magnetostrictive Cold Spray Sensor Feasibility Assessment

Ultrasound sensors and inspection systems are frequently used to generate acoustic waves in metal structures capable of detecting and characterizing cracks, pits, erosion, inclusions, weld anomalies, and other material and structural features. One significant problem with piezoelectric transducers is the difficulty to achieve good coupling between the transducer and the surface being examined. This is particularly true in harsh conditions with high temperatures, cyclical hot and cold temperatures, highly radioactive fields found near nuclear reactors or spent nuclear fuel, caustic or corrosive fluids, and other extreme environmental conditions, as well as in long-term monitoring applications where repair or replacement of the sensor is difficult or expensive. Typically, coupling between the surface and the transducer is achieved with water, gel, grease, viscous shear coupling material, or pressure, which might not be possible or appropriate for long-term applications in which the impedance -matching materials wear away, evaporate, or simply stop functioning due to changes in surface conditions. Fluid couplings can evaporate or drain away from the transducer-substrate interface; glue- based couplings may foul or fail and are notoriously unreliable at high temperatures and in radioactive environments. This work explores the behavior of a magnetostrictive cold-spray patch that is metallurgically bonded to a stainless steel inspection target surface, and compares it to the performance of a standard adhesively-bonded ferrous-cobalt magnetostrictive strip solution. Cold-spray is a coating process where 10 –100 micron diameter powdered metal is accelerated to Mach 2 to Mach 3 (2–3 × speed of sound) and impacted on the surface to be coated. Each powder particle forms a kinetic bond with the substrate or other coating particles to produce a metallurgically bonded layer. If the powder is nickel or cobalt with high magnetostrictive coefficients, this surface can serve as the base of a magnetostrictive sensor suitable for crack or pitting-damage inspection and monitoring that is not subject to temporal or environmental degradation.

47 OTHER INSTRUMENTATION↗

Large amplitude drop shape oscillations

An experimental study of large amplitude drop shape oscillation was conducted in immiscible liquids systems and with levitated free liquid drops in air. In liquid-liquid systems the results indicate the existence of familiar characteristics of nonlinear phenomena. The resonance frequency of the fundamental quadrupole mode of stationary, low viscosity Silicone oil drops acoustically levitated in water falls to noticeably low values as the amplitude of oscillation is increased. A typical, experimentally determined relative frequency decrease of a 0.5 cubic centimeters drop would be about 10% when the maximum deformed shape is characterized by a major to minor axial ratio of 1.9. On the other hand, no change in the fundamental mode frequency could be detected for 1 mm drops levitated in air. The experimental data for the decay constant of the quadrupole mode of drops immersed in a liquid host indicate a slight increase for larger oscillation amplitudes. A qualitative investigation of the internal fluid flows for such drops revealed the existence of steady internal circulation within drops oscillating in the fundamental and higher modes. The flow field configuration in the outer host liquid is also significantly altered when the drop oscillation amplitude becomes large.

Trinh, E. H.↗

Design and evaluation of fluidized bed heat recovery for diesel engine systems

The potential of utilizing fluidized bed heat exchangers in place of conventional counter-flow heat exchangers for heat recovery from adiabatic diesel engine exhaust gas streams was studied. Fluidized bed heat recovery systems were evaluated in three different heavy duty transport applications: (1) heavy duty diesel truck; (2) diesel locomotives; and (3) diesel marine pushboat. The three applications are characterized by differences in overall power output and annual utilization. For each application, the exhaust gas source is a turbocharged-adiabatic diesel core. Representative subposed exhaust gas heat utilization power cycles were selected for conceptual design efforts including design layouts and performance estimates for the fluidized bed heat recovery heat exchangers. The selected power cycles were: organic rankine with RC-1 working fluid, turbocompound power turbine with steam injection, and stirling engine. Fuel economy improvement predictions are used in conjunction with capital cost estimates and fuel price data to determine payback times for the various cases.

Hamm, J. R.↗