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NASA NTRS1985

Stress-intensity factors for circumferential surface cracks in pipes and rods under tension and bending loads

The purpose of this paper is to present stress-intensity factors for a wide range of nearly semi-elliptical surface cracks in pipes and rods. The configurations were subjected to either remote tension or bending loads. For pipes, the ratio of crack depth to crack length (a/c) ranged from 0.6 to 1; the ratio of crack depth to wall thickness (a/t) ranged from 0.2 to 0.8; and the ratio of internal radius to wall thickness (R/t) ranged from 1 to 10. For rods, the ratio of crack depth to crack length also ranged from 0.6 to 1; and the ratio of crack depth to rod diameter (a/D) ranged from 0.05 to 0.35. These particular crack configurations were chosen to cover the range of crack shapes (a/c) that have been observed in experiments conducted on pipes and rods under tension and bending fatigue loads. The stress-intensity factors were calculated by a three-dimensional finite-element method. The finite-element models employed singularity elements along the crack front and linear-strain elements elsewhere. The models had about 6500 degrees of freedom. The stress-intensity factors were evaluated using a nodal-force method.

Raju, I. S.↗

NASA NTRS1984

Hybrid stress finite elements for large deformations of inelastic solids

A new hybrid stress finite element algorithm, based on a generalization of Fraeijs de Veubeke's complementary energy principle is presented. Analyses of large quasistatic deformation of inelastic solids (hypoelastic, plastic, viscoplastic) are within its capability. Principle variables in the formulation are the nominal stress rate and spin. A brief account is given of the boundary value problem in these variables, and the 'equivalent' variational principle. The finite element equation, along with initial positions and stresses, comprise an initial value problem. Factors affecting the choice of time integration schemes are discussed. Results found by application of the new algorithm are compared to those obtained by a velocity based finite element algorithm.

Reed, K. W.↗

NASA NTRS1984

Stress-corrosion behavior of aluminum-lithium alloys in aqueous salt environments

The stress corrosion susceptibility of two powder metallurgy (P/M) alloys, Al-Li-Cu and Al-Li-Cu-Mg; two mechanically attrited (M/A) alloys, Al-Li-Cu and Al-Li-Mg; and two wrought, ingot alloys, X-2020 and AA7475, are compared. Time-dependent fracture in an aqueous sodium chloride environment under alternate immersion condition was found to vary significantly between alloys. The stress corrosion behavior of the two powder metallurgy processed alloys was studied in detail under conditions of crack initiation, static crack growth, and fatigue crack growth. A variety of stress corrosion tests were performed including smooth surface, time-to-failure tests; potentiostatic tests on smooth surfaces exposed to constant applied strain rates; and fracture mechanics-type tests under static and cyclic loads. Both alloys show surface pitting and subsequent intergranular corrosion. Pitting is more severe in the magnesium-bearing alloy and is associated with stringer particles strung along the extrusion direction as a result of P/M processing.

Pizzo, P. P.↗

NASA NTRS1985

Stress analysis method for a clearance fit bolt under bearing loads

In the present, simple analysis method for bolt hole clearance stresses in mechanically fastened joints, an inverse formulation is used with a finite element analysis. Conditions along the bolt hole contact arc are specified by displacement constraint equations. The method was applied to a single fastener clearance-fit joint with typical clearance values, for the cases of a rigid, frictionless bolt and a quasi-isotropic graphite/epoxy laminate. Results indicate that the contact arc, as well as the peak stresses around the hole (and their locations), were strongly influenced by the clearance. After a minor initial nonlinearity, peak stresses varied linearly with applied load. Clearance levels are found to have only a minor influence on overall joint stiffness.

Crews, J. H., Jr.↗

NASA NTRS1985

Gravity and lithospheric stress on the terrestrial planets with reference to the Tharsis region of Mars

On Mars and Venus, a strong positive correlation is found between geoid height and topography. The Tharsis region of Mars provides an exhibition of this correlation. Several hypotheses have been proposed regarding the origin of Tharsis. For purposes of explanation, three end-member dynamic hypotheses are considered. A hypothesis that the flexural doming of Tharsis resulted from uplift caused by some force acting on the base of the lithosphere can be rejected. According to another hypothesis, Tharsis is associated with a lithospheric load, while a third one considers that Tharsis is primarily isostatically compensated. In the present study, improved stress models for isostatic compensation on Mars are obtained. The strains inferred from fracture patterns on Mars are compared with the stresses predicted by the isostatic theory. It is found that the computed stresses are in reasonable agreement with tectonic features on Mars.

Sleep, N. H.↗

NASA NTRS1984

Evolution of assumed stress hybrid finite element

Early versions of the assumed stress hybrid finite elements were based on the a priori satisifaction of stress equilibrium conditions. In the new version such conditions are relaxed but are introduced through additional internal displacement functions as Lagrange multipliers. A rational procedure is to choose the displacement terms such that the resulting strains are now of complete polynomials up to the same degree as that of the assumed stresses. Several example problems indicate that optimal element properties are resulted by this method.

Pian, T. H. H.↗

NASA NTRS1985

A comparison of finite-difference and finite-element methods for calculating free edge stresses in composites

It is pointed out that edge delamination is a serious failure mechanism for laminated composite materials. Various numerical methods have been utilized in attempts to calculate the interlaminar stress components which precede delamination in a laminate. There are, however, discrepancies regarding the results provided by different methods, taking into account a finite-difference procedure, a perturbation procedure, and finite element approaches. The present investigation has the objective to assess the capacity of a finite difference method to predict the character and magnitude of the interlaminar stress distributions near an interface corner. A second purpose of the investigation is to determine if predictions by finite element method in-plane, interlaminar stress components near an interface corner represent actual laminate behavior.

Bauld, N. R., Jr.↗

NASA NTRS1985

Axisymmetric solid elements by a rational hybrid stress method

Four-node axisymmetric solid elements are derived by a new version of hybrid method for which the assumed stresses are expressed in complete polynomials in natural coordinates. The stress equilibrium conditions are introduced through the use of additional displacements as Lagrange multipliers. A rational procedure is to choose the displacement terms such that the resulting strains are also of complete polynomials of the same order. Example problems all indicate that elements obtained by this procedure lead to better results in displacements and stresses than that by other finite elements.

Tian, Z.↗

NASA NTRS1986

Acoustic/Magnetic Stress Sensor

High-resolution sensor fast, portable, does not require permanent bonding to structure. Sensor measures nondestructively type (compressive or tensile) and magnitude of stresses and stress gradients present in class of materials. Includes precise high-resolution acoustic interferometer, sending acoustic transducer, receiving acoustic transducer, electromagnet coil and core, power supply, and magnetic-field-measuring device such as Hall probe. This measurement especially important for construction and applications where steel is widely used. Sensor useful especially for nondestructive evaluation of stress in steel members because of portability, rapid testing, and nonpermanent installation.

Heyman, J. S.↗

NASA NTRS1986

Stress Measurement by Geometrical Optics

Fast, simple technique measures stresses in thin films. Sample disk bowed by stress into approximately spherical shape. Reflected image of disk magnified by amount related to curvature and, therefore, stress. Method requires sample substrate, such as cheap microscope cover slide, two mirrors, laser light beam, and screen.

Robinson, R. S.↗

NASA NTRS1985

Stress corrosion resistant fasteners

A family of high performance aerospace fasteners made from corrosion resistant alloys for use in applications where corrosion and stress-corrosion cracking are of major concern are discussed. The materials discussed are mainly A-286, Inconel 718, MP35N and MP159. Most of the fasteners utilize cold worked and aged materials to achieve the desired properties. The fasteners are unique in that they provide a combination of high strength and immunity to stress corrosion cracking not previously attainable. A discussion of fastener stress corrosion failures is presented including a review of the history and a description of the mechanism. Case histories are presented to illustrate the problems which can arise when material selection is made without proper regard for the environmental conditions. Mechanical properties and chemical compositions are included for the fasteners discussed. Several aspects of the application of high performance corrosion resistant fasteners are discussed including galvanic compatibility and torque-tension relationships.

Roach, T. A.↗

NASA NTRS1985

Accelerated stress testing of thin film solar cells: Development of test methods and preliminary results

If thin film cells are to be considered a viable option for terrestrial power generation their reliability attributes will need to be explored and confidence in their stability obtained through accelerated testing. Development of a thin film accelerated test program will be more difficult than was the case for crystalline cells because of the monolithic construction nature of the cells. Specially constructed test samples will need to be fabricated, requiring committment to the concept of accelerated testing by the manufacturers. A new test schedule appropriate to thin film cells will need to be developed which will be different from that used in connection with crystalline cells. Preliminary work has been started to seek thin film schedule variations to two of the simplest tests: unbiased temperature and unbiased temperature humidity. Still to be examined are tests which involve the passage of current during temperature and/or humidity stress, either by biasing in the forward (or reverse) directions or by the application of light during stress. Investigation of these current (voltage) accelerated tests will involve development of methods of reliably contacting the thin conductive films during stress.

Lathrop, J. W.↗

NASA NTRS1985

Modifications of system for elevated temperature tensile testing and stress-strain measurement of metal matrix composites

Composites consisting of tungsten alloy wires in superalloy matrices are being studied because they offer the potential for increased strength compared to current materials used at temperatures up to at least 1093 C (2000F). Previous research at the NASA Lewis Research Center and at other laboratories in the U.S., Europe, and Japan has demonstrated laboratory feasibility for fiber reinforced superalloys (FRS). The data for the mechanical and physical properties used to evaluate candidate materials is limited and a need exists for a more detailed and complete data base. The focus of this work is to develop a test procedure to provide a more complete FRS data base to quantitatively evaluate the composite's potential for component applications. This paper will describe and discuss the equipment and procedures under development to obtain elevated temperature tensile stress-strain, strength and modulus data for the first generation of tungsten fiber reinforced superalloy composite (TFRS) materials. Tensile stress-strain tests are conducted using a constant crosshead speed tensile testing machine and a modified load-strain measuring apparatus. Elevated temperature tensile tests are performed using a resistance wound commercial furnace capable of heating test specimens up to 1093 C (2000 F). Tensile stress-strain data are obtained for hollow tubular stainless steel specimens serving as a prototype for future composite specimens.

Diaz, J. O.↗

NASA NTRS1985

Stress analysis of 27% scale model of AH-64 main rotor hub

Stress analysis of an AH-64 27% scale model rotor hub was performed. Component loads and stresses were calculated based upon blade root loads and motions. The static and fatigue analysis indicates positive margins of safety in all components checked. Using the format developed here, the hub can be stress checked for future application.

Hodges, R. V.↗

NASA NTRS1986

Inference of stress and texture from angular dependence of ultrasonic plate mode velocities

The theory for the angular dependence of the ultrasonic wave velocity in a symmetry plane of an orthorhombic, stressed material is presented. The two waves having polarizations in this plane are shown to have velocities which can be estimated from measurements of the SH sub 0 and S sub 0 guided modes of a thin plate: the relationship being exact for the SH sub 0 mode and requiring a 10% correction for the S sub 0 mode at long wavelength. It is then shown how stress and texture can be independently inferred from various features of the angular dependence of these two velocities. From the SH sub 0 data, the ability to determine the directions and differences in magnitudes of principal stresses is described and supported by experimental data on several materials. From a combination of the SH sub 0 and S sub 0 data, a procedure is proposed for determining the coefficients W sub 400, W sub 420 and W sub 440 of an expansion of the crystallite orientation distribution function in terms of generalized Legendre functions. Possible applications in process control are indicated.

Thompson, R. B.↗

NASA NTRS1983

Analysis of the stress state in an Iosipescu sheartest specimen

The state of stress in an Iosipescu shear test specimen is analyzed, utilizing a finite element computer program. The influence of test fixture configuration on this stress state is included. Variations of the standard specimen configuration, including notch depth, notch angle, and notch root radius are modeled. The purpose is to establish guidelines for a specimen geometry which will accommodate highly orthotropic materials while minimizing stress distribution nonuniformities. Materials ranging from isotropic to highly orthotropic are considered. An optimum specimen configuration is suggested, along with changes in the test fixture.

Walrath, D. E.↗

NASA NTRS1985

Stress studies in edge-defined film-fed growth of silicon ribbons

Stress and efficiency studies on sheet silicon are reported. It was found that the bulk diffusion length of stressed float zone and Czochralski silicon is limited by point defect recombination to about 20 micrometers in dislocation free regions after high temperature heat treatment and stress application. If in-diffusion by iron occurs, dislocations, carbon and oxygen, do not produce significant gettering with annealing. Further work ideas are suggested.

Kalejs, J.↗

NASA NTRS1986

A mechanical property and stress corrosion evaluation of VIM-ESR-VAR work strengthened and direct double aged Inconel 718 bar material

Presented are the mechanical properties and the stress corrosion resistance of triple melted vacuum induction melted (VIM), electro-slag remelted (ESR), and vacuum arc remelted (VAR), solution treated, work strengthened and direct double aged Inconel 718 alloy bars 4.00 in. (10.16) and 5.75 in. (14.60 cm) diameter. Tensile, charpy v-notched impact, and compact tension specimens were tested at ambient temperature in both the longitudinal and transverse directions. Longitudinal tensile and yield strengths in excess of 220 ksi (1516.85 MPa) and 200 ksi (1378.00 MPa) respectively, were realized at ambient temperature. Additional charpy impact and compact tension tests were performed at -100 F (-73 C). Longitudinal charpy impact strength equalled or exceeded 12.0 ft-lbs (16.3 Joules) at ambient and at -100 F(-73 C) while longitudinal compact (LC) tension fracture toughness strength remained above 79 ksi (86.80 MPa) at ambient and at -100 F(-73 C) temperatures. No failures occurred in the longitudinal or transverse tensile specimens stressed to 75 and 100 percent of their respective yield strengths and exposed to a salt fog environment for 180 days. Tensile tests performed after the stress corrosion test indicated no mechanical property degradation.

Montano, J. W.↗