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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,657 records · Page 92
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Combined curing as a novel approach to improve resistance of ultra-high performance concrete to explosive spalling under high temperature and its mechanical properties

Highlights: • The combined curing can significantly enhance the resistance of UHPC to explosive spalling under high temperature. • The combined curing can improve the mechanical properties of UHPC remarkably. • Both further hydration of residual cement and pozzolanic reaction are activated under a high temperature steam condition. - Abstract: The influence of a combined curing composed of precuring in hot water and heating in dry air on mechanical properties and explosive spalling of ultra-high performance concrete (UHPC) subjected to high temperature was investigated in this experiment. Meanwhile, the microstructure of UHPC was determined by means of X-ray diffraction (XRD) with Rietveld method, thermogravimetric analysis (TGA), scanning electron microscope (SEM) and mercury intrusion porosimetry (MIP). The results indicate that the combined curing improves the mechanical properties of UHPC remarkably. More importantly, it is quite efficient to enhance the resistance of UHPC to explosive spalling under high temperature, which should be a novel approach to prohibit spalling occurrence, different from adding polypropylene fiber. During dry air heating in the combined curing, a high temperature steam environment is established in the dense structure framework of UHPC formed in the preceding hot water curing. Both further hydration of residual cement and pozzolanic reaction of mineral admixtures can be activated during the dry air heating, leading to not only the formation of a large amount of dense hydrates (such as C-S-H gels, katoite, tobermorite and xonotlite, etc.), which accumulate in the aforementioned existing framework, but also the consumption of most of internal free water. Therefore, both mechanical properties of UHPC and its resistance to explosive spalling under high temperature can be enhanced significantly.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Fracturing process of micro-concrete under uniaxial and triaxial compression: Insights from in-situ X-ray mechanical tests

This paper presents an experimental study of concrete at meso-scale (aggregates, macro-pores and mortar matrix) in order to get a better understanding of the local failure mechanisms known to drive the macroscopic mechanical behaviour of the material. The main originality comes from conducting in-situ X-ray mechanical tests on micro-concrete samples of realistic composition (including cement, sand, aggregates and water), under uniaxial compression and, for the first time, under triaxial compression at 5 MPa, 10 MPa and 15 MPa confining pressures. A timeseries analysis of the set of 3D images coming from each test allows for the measurement of the 3D kinematic fields (displacement and strain fields) throughout the experiments. The different failure patterns observed for each loading path are discussed, along with a quantification of the 3D fracturing processes at the scale of the largest heterogeneities (aggregates and macro-pores). With an increasing level of confinement, the transition from brittle to ductile response is observed, as well as an increase of the strength of the material. The pronounced impact of the meso-scale heterogeneities of concrete on their local failure mechanisms is highlighted. It is shown that strain localisation mainly originates between aggregates and mortar matrix, with the shape and location of the largest aggregates and macro-pores essentially driving the propagation of the cracking network.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Micrometer: Micromechanics transformer for predicting full field mechanical responses of heterogeneous materials

Predicting mechanical responses of heterogeneous materials across scales remains a significant challenge. Traditional computational methods often struggle with complex and multiscale nature of these materials, limiting their effectiveness in real-world applications. Here, in this paper, we introduce Micrometer, a vision transformer based deep learning model designed to predict full field mechanical responses of heterogeneous materials, bridging the gap between computer vision and solid mechanics problems. We show that Micrometer, trained on a large-scale high-resolution dataset of 2D fiber-reinforced composites, can achieve state-of-the-art performance in predicting microscale strain fields across a wide range of material properties and loading conditions. Our model demonstrates accuracy and computational efficiency in applications such as computational homogenization and multiscale modeling, reducing computational time by up to two orders of magnitude compared to conventional numerical solvers while maintaining less than 1 % errors in predicting macroscale stress fields. Furthermore, we showcase Micrometer’s adaptability through transfer learning experiments on new materials with limited data, highlighting its potential to tackle diverse scenarios in computational solid mechanics. These results represent a significant step towards AI-driven innovation in materials science, addressing the limitations of traditional numerical methods and paving the way for more efficient simulations of heterogeneous materials across various industrial applications.

Composite materials↗
DOE OSTI2022

A comparative study of mechanical and chemical durability of non-wetting superhydrophobic and lubricant-infused surfaces

Fabrication of bioinspired non-wetting superhydrophobic surfaces (SHS) and lubricant-infused surfaces (LIS) has been studied extensively on a variety of materials. In contrast, durability of the surfaces exposed to harsh mechanical and chemical environments has been the subject of little attention. This study considers the mechanical and chemical durability of SHS and LIS copper surfaces fabricated via facile electrodeposition and chemical etching methods. The as-fabricated surfaces demonstrate excellent non-wetting characteristics with water contact angle of 160° and sliding angle below 5°. The surfaces are subject to mechanical wear through scratch test and water jet impingement at 15 psi and 20 psi as well as accelerated corrosion following the ASTM-E407 standard. The performance of the electrodeposited and etched non-wetting surfaces is systematically assessed in terms of contact and sliding angles and corrosion rate in a simulated marine environment. All surfaces are shown to be robust to mechanical wear after scratch test, with excellent stability of contact and sliding angles, and up to two orders of magnitude reduced corrosion rate compared to bare copper surface. SHS retained steadfast non-wetting characteristics under high-pressure water jet tests compared to the other surfaces while LIS, regardless of texturing method, showed one to two orders of magnitude reduced corrosion rate compared to bare copper surface throughout water jet impingement and chemical durability tests. The study presents for the first time a systematic comparison of durability of SHS and LIS through a common set of fabrication and testing protocol and helps identify appropriate non-wetting surfaces and fabrication methods based on the use environment.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2019

Particle clustering effects on damage mechanisms in elastomeric syntactic foams

To elucidate the damage mechanisms in syntactic foams with hollow glass microballoon (GMB) reinforcement and elastomer matrices, in situ X-ray computed tomography mechanical testing was performed on syntactic foams with increasing GMB volume fraction. Image processing and digital volume correlation techniques identified very different damage mechanisms compared to syntactic foams with brittle matrices. Specifically, the prevailing mechanism transitioned from dispersed GMB collapse at low volume fraction to clustered GMB collapse at high volume fraction. Moreover, damage initiated and propagated earlier in closely-packed GMBs for all specimens. Both of these trends were attributed to increased interaction between closely-packed GMBs. This was validated by statistical analysis of GMB damage, which identified a consistent, inverse relationship among the probability of survival and the local coordination number (N neighbor ) across all specimens.

42 ENGINEERING↗
DOE OSTI2017

A micro-scale cutting model for UD CFRP composites with thermo-mechanical coupling

Cutting a unidirectional carbon fiber-reinforced polymer (UD CFRP) structure is the basic unit for CFRP machining, which is a complex thermal-mechanically coupled process. To reveal the deformation mechanism and predict cutting force in UD CFRP micro cutting, a micro-scale fracture model for UD CFRP cutting with thermal-mechanical coupling is demonstrated in this paper, which captures the failure modes for fibers, matrix and the interface based on a micro-level RVE using a relatively simple damage based fracture method. The thermal-mechanical coupling model at the micro scale is developed on the basis of the plastic energy dissipation and frictional heating during cutting. Failure models for the fiber, matrix and interface region are applied depending on the material properties of each of these three phases. Numerical simulations based on the above model with different fiber orientations were performed to predict the deformation and forces of different components in UD CFRP. Cutting experiments with the same fiber orientations as considered in the simulations were carried out to validate the force and deformation results. The predicted force and deformation patterns match well with evidence from our experiments. In general, the cutting force is larger than the thrust force regardless of fiber orientation. The cutting force reaches a maximum as the fiber orientation approaches 90 , but thrust forces do not vary substantially across cases. When the fiber orientation is acute, the deformation of fibers is much smaller than when the cutting angle is obtuse. Surface roughness follows the same trend with cutting angle as fiber deformation.

42 ENGINEERING↗
DOE OSTI2017

Phase stability, physical properties and strengthening mechanisms of concentrated solid solution alloys

Here, we review recent research developments in a special class of multicomponent concentrated solid solution alloys (CSAs) – of which the recently discovered high entropy alloys (HEAs) are exemplars – that offer a new paradigm for the development of next generation structural materials. This review focuses on the role of inherent extreme chemical complexity on the phase stability, electronic, transport, and mechanical properties of this remarkable class of disordered solid solution alloys. Both experimental observations and theoretical models indicate that the phase stability of HEAs goes beyond the original conjecture that these alloys are stabilized by configurational/mixing entropy; rather, it results from competition between the homogeneously disordered phase and phase separation/intermetallic compound formation. Although the number of single-phase HEAs with equiatomic composition is limited, those that do exist often exhibit remarkable electronic, magnetic, transport, and mechanical properties. For the mechanical response, we discuss the solution strengthening mechanism which governs the strength and deformation behaviors of the CSAs, as well as the increasing evidence that low stacking fault energies (deformation twinning) plays an important role in the low temperature strength and ductility of CrMnFeCoNi related alloys. We also review the current understanding of the role of the number and type of alloy elements in determining the electronic, magnetic, and transport properties, in particular the dominant role of magnetic interactions in the properties of 3d-transition metal based alloys. Finally, we emphasize that, despite rapid progress in characterization and understanding of the phase stability and physical/mechanical responses of CSAs, there remain significant challenges to fully exploring the new paradigm that these alloys represent.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Geometry-aware framework for deep energy method: An application to structural mechanics with hyperelastic materials

Here, in this work, we introduce a novel physics-informed framework named the Geometry-Aware Deep Energy Method (GADEM) for solving structural mechanics problems on different geometries. As the weak form of the physical system equation (or the energy-based approach) has demonstrated clear advantages compared to the strong form for solving solid mechanics problems, GADEM employs the weak form and aims to infer the solution on multiple shapes of geometries. Integrating a geometry-aware framework into an energy-based method results in an effective physics-informed deep learning model in terms of accuracy and computational cost. Different ways to represent the geometric information and to encode the geometric latent vectors are investigated in this work. We introduce a loss function of GADEM which is minimized based on the potential energy of all considered geometries. An adaptive learning method is also employed for the sampling of collocation points to enhance the performance of GADEM. We present some applications of GADEM to solve solid mechanics problems, including a loading simulation of a toy tire involving contact mechanics and large deformation hyperelasticity. The numerical results of this work demonstrate the remarkable capability of GADEM to infer the solution on various and new shapes of geometries using only one trained model.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2020

On the mechanical behavior of a Nb 3 Sn superconducting coil during a quench: Two-dimensional finite element analysis of a quench heater protected magnet

New high-field accelerator magnets based on $Nb_3Sn$ superconductors are pushing the boundaries of magnet design and quench protection towards new limits. While their large stored energies and current densities result in a very challenging scenario for magnet protection, their great electromagnetic forces create also new requirements in terms of magnet design and stress management techniques. Furthermore, the strain sensitivity of $Nb_3Sn$ cables turns the electro-mechanical limits of the conductor into a parameter of the highest importance, where conductor degradation becomes a critical aspect in magnet operation. The coupling of all the above-mentioned considerations during quench is a case of special interest that adds further complexity to the design of $Nb_3Sn$ magnets. The objective of this paper is to provide a complete two-dimensional investigation of the coil and magnet structure mechanics during a quench event. Here, the analysis is performed using a combination of finite element codes that provide the necessary input for the mechanical study. The core of the modelling strategy relies on a thermal-electric model, whose results are directly used as loads in the mechanical simulation. In doing so, the stress evolution during and after a quench is obtained. We focus for this time in the analysis of a quench heater protected magnet, where dynamic effects are of less importance in contrast to other protection systems like CLIQ.

43 PARTICLE ACCELERATORS↗
DOE OSTI2019

Tailored crosslinking of Poly(ethylene oxide) enables mechanical robustness and improved sodium-ion conductivity

We report that sodium-based energy storage systems are promising candidates for electric vehicles and grid-level energy storage applications. The advancement of sodium-based energy storage systems relies on the development of high performance sodium-ion conducting electrolytes and membranes that exhibit high ionic conductivity and mechanical stability. A crosslinked poly(ethylene oxide) based polymer electrolyte was developed that demonstrates high ionic conductivity, as well as excellent mechanical stability over a wide temperature range. Ionic conductivities up to 2.0 × 10 -4 S/cm at 20 °C and 7.1 × 10 -4 S/cm at 70 °C are achieved for the plasticized membrane, almost four orders of magnitude greater than that of the non-plasticized membrane. The membranes are mechanically robust, and the storage modulus of the membrane is maintained at ~1 MPa from -20 to 180 °C even with the addition of plasticizer. In conclusion, this study provides a synthesis approach towards the design of highly ion conducting, mechanically robust gel polymer electrolytes for Na-ion batteries, non-aqueous flow batteries, and many other applications.

25 ENERGY STORAGE↗
DOE OSTI2019

Stress field analysis in a stony meteorite under thermal fatigue and mechanical loadings

A micromechanical approach relying on 3D image-based finite element (FE) models, together with experimental testing, is employed to investigate the stress distribution in an L6 ordinary chondrite's microstructure subjected to thermal and mechanical loadings. An in-situ X-ray micro-computed tomography (micro-CT) setup capable of applying thermal and mechanical loads shed light on crack initiation mechanisms in chondrite samples. Micro-CT images were further used to reconstruct realistic microstructural models of the samples, which were transformed into FE models using an automated non-iterative mesh generation algorithm. FE approximation of stress fields showed that under mechanical loads, the stress often concentrates in matrix-particle interfacial regions with higher curvatures. Furthermore, this could result in the nucleation and eventually propagation of cracks in such regions. However, when the thermal cycling takes place, the stress concentrates more uniformly along with particle interfaces, resulting in their debonding from the surrounding matrix. Both observations were verified by experimental data obtained from in-situ micro-CT imaging.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Portevin-Le Chatelier mechanism in face-centered-cubic metallic alloys from low to high entropy

Serration phenomena during tensile testing on certain alloys with diffusing solute atoms (i.e., Portevin–Le Chatelier effect) have been observed for a long time, but detailed mechanisms are not fully clear yet. This study is intended to find the mechanism from different approaches verified by tensile testing on a series of single-phase face-centered-cubic (FCC) pure metal and alloys: Ni, CoNi, CoFeNi, CoCrFeNi, and CoCrFeMnNi, which range from low to high configurational entropy. The results of tensile tests, at strain rates from 1 × 10 -5 to 1 × 10 -2 /s and temperature from room temperature to 700 °C, show that serrations occur on stress-strain curves of CoFeNi, CoCrFeNi, and CoCrFeMnNi alloys in their specific temperature and strain-rate regime. A mechanism for dislocation pinning is proposed and verified with theoretical calculation for the present substitutional alloys. The proposed mechanism involves the in-situ rearrangement of substitutional solute atoms by “local dislocation-core diffusion” and might also be applied to similar substitutional alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Understanding the effect of refractory metal chemistry on the stacking fault energy and mechanical property of Cantor-based multi-principal element alloys

Multi-principal-element alloys (MPEAs) based on 3d-transition metals show remarkable mechanical properties. In this study, the stacking fault energy (SFE) in face-centered cubic (fcc) alloys is a critical property that controls underlying deformation mechanisms and mechanical response. Here, we present an exhaustive density-functional theory study on refractory- and copper-reinforced Cantor-based systems to ascertain the effects of refractory metal chemistry on SFE. We find that even a small percent change in refractory metal composition significantly changes SFEs, which correlates favorably with features like electronegativity variance, size effect, and heat of fusion. For fcc MPEAs, we also detail the changes in mechanical properties, such as bulk, Young's, and shear moduli, as well as yield strength. A Labusch-type solute-solution-strengthening model was used to evaluate the temperature-dependent yield strength, which, combined with SFE, provides a design guide for high-performance alloys. We also analyzed the electronic structures of two down-selected alloys to reveal the underlying origin of optimal SFE and strength range in refractory-reinforced fcc MPEAs. These new insights on tuning SFEs and modifying composition-structure-property correlation in refractory- and copper-reinforced MPEAs by chemical disorder, provide a chemical route to tune twinning- and transformation-induced plasticity behavior in fcc MPEAs.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Mechanical properties of neutron-irradiated model and commercial FeCrAl alloys

The development and understanding of the mechanical properties of neutron-irradiated FeCrAl alloys is increasingly a critical need as these alloys continue to become more mature for nuclear reactor applications. This study focuses on the mechanical properties of model FeCrAl alloys and of a commercial FeCrAl alloy neutron-irradiated to up to 13.8 displacements per atom (dpa) at irradiation temperatures between 320 and 382 °C. Tensile tests were completed at room temperature and at 320 °C, and a subset of fractured tensile specimens was examined by scanning electron microscopy. Results showed typical radiation hardening and embrittlement indicative of high chromium ferritic alloys with strong chromium composition dependencies at lower doses. At and above 7.0 dpa, the mechanical properties saturated for both the commercial and model FeCrAl alloys, although brittle cleavage fracture was observed at the highest dose in the model FeCrAl alloy with the highest chromium content (18 wt %). Finally, the results suggest the composition and microstructure of FeCrAl alloys plays a critical role in the mechanical response of FeCrAl alloys irradiated near temperatures relevant to light water reactors.

36 MATERIALS SCIENCE↗
DOE OSTI2021

High temperature mechanical properties of fluorite crystal structured materials (CeO 2 , ThO 2 , and UO 2 ) and advanced accident tolerant fuels (U 3 Si 2 , UN, and UB 2 )

The mechanical interaction between the fuel and cladding that occurs during operation of a nuclear reactor is important to understand as it can lead to cladding failures and release of radioactive material into the coolant. Additionally, in order to develop better models of the pellet-clad mechanical interactions, the mechanical properties of the fuel at relevant operating temperatures, like the elastic moduli, are needed for current and advanced accident tolerant fuels (ATFs). In this work, elevated temperature nanoindentation and resonant ultrasound spectroscopy were used to measure the moduli and hardness of several fluorite materials (CeO 2 , ThO 2 , UO 2 ) and several ATF candidates (ATF) (U 3 Si 2 , UN, UB 2 ). In addition, a comparison of the two techniques was performed in this study to independently validate the mechanical properties.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Effect of CeLa addition on the microstructures and mechanical properties of Al-Cu-Mn-Mg-Fe alloy

Development of high strength lithium battery shell alloy is highly desired for new energy automobile industry. The microstructures and mechanical properties of Al-Cu-Mn-Mg-Fe alloy with different CeLa additions were investigated through optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), Rietveld refinement and tensile testing. Experimental results indicate that Al{sub 8}Cu{sub 4}Ce and Al{sub 6}Cu{sub 6}La phases formed due to CeLa addition. Addition of 0.25 wt.% CeLa could promote the formation of denser precipitation of Al{sub 20}Cu{sub 2}Mn{sub 3} and Al{sub 6}(Mn, Fe) phases, which improved the mechanical properties of the alloy at room temperature. However, up to 0.50 wt.% CeLa addition could promote the formation of coarse Al{sub 8}Cu{sub 4}Ce phase, Al{sub 6}Cu{sub 6}La phase and Al{sub 6}(Mn, Fe) phase, which resulted in weakened mechanical properties. - Highlights: •Al-Cu-Mn-Mg-Fe alloys with different CeLa addition were fabricated through casting and rolling. •Al{sub 8}Cu{sub 4}Ce and Al{sub 6}Cu{sub 6}La phases formed after CeLa addition. •Addition of 0.25 wt.% CeLa promoted formation of denser precipitates of Al{sub 20}Cu{sub 2}Mn{sub 3} and Al{sub 6}(Mn, Fe). •Mechanical properties of the alloy was improved after 0.25 wt.% CeLa addition.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Comparison of forward and inverse cam generation methods for the design of cam-linkage mechanisms

This paper presents a comparison between the forward and inverse cam generation methods applied to the design of a multi-lobed cam-rocker slider mechanism for function generation. In the forward method, the cam profile is specified directly and then the linkage output is determined using kinematics. In the inverse method, the trajectory of the output link is specified first and then the cam profile is determined using inverse linkage kinematics. First, the cam-linkage mechanism is introduced, and relevant kinematic equations are presented. Then, the cam generation methods are thoroughly explained. Here, the two cam generation methods are applied to a case study of a hydraulic motor using a multi-lobed cam and multiple linkage mechanisms. While the forward method has direct control of the cam shape, the inverse method has direct control of the linkage output and offers an advantage in calculation speed. For the mechanism selected, the cam designed with the inverse method achieved a reduction of at least 50.97% in the torque ripple when compared to the cam designed with the forward method.

42 ENGINEERING↗
DOE OSTI2019

Molecular packing control enables excellent performance and mechanical property of blade-cast all-polymer solar cells

All-polymer solar cells (all-PSCs) are the most promising power generators for flexible and portable devices due to excellent morphology stability and outstanding mechanical property. Prior work suggests high crystallinity is beneficial to device performance but detrimental to mechanical property, therefore identifying the optimized ratio between crystalline and amorphous domains becomes important. In this work, we demonstrated highly efficient and mechanically robust all-PSCs by blade-coating technology in ambient environment based on PTzBI:N2200 system. By controlling the aggregation in solution state and ultrafast film formation process, a weakly ordered molecular packing morphology as well as small phase separation is obtained, which leads to not only the good photovoltaic performance (8.36%-one of the best blade-cast device in air) but also prominent mechanical characteristic. The controlled film reflects a remarkable elongation with the crack onset strain of 15.6%, which is the highest result in organic solar cells without adding elastomers. These observations indicate the great promise of the developed all-PSCs for practical applications toward large-area processing technology.

42 ENGINEERING↗